CN209024342U - Continuous treatment system for high-concentration COD in industrial wastewater - Google Patents
Continuous treatment system for high-concentration COD in industrial wastewater Download PDFInfo
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- Physical Water Treatments (AREA)
- Treatment Of Water By Oxidation Or Reduction (AREA)
Abstract
The utility model provides a continuous treatment system for high-concentration COD in industrial wastewater, which comprises a middle lift pump pool, a distribution well, a UV (ultraviolet) synergistic advanced oxidation pond, a catalyst dehydration system and a catalyst regeneration system; the outlet of the middle lifting pump pool is connected with the inlet of the distribution well, the outlet of the distribution well is connected with the inlet of the UV collaborative advanced oxidation pool, and the outlet of the UV collaborative advanced oxidation pool is connected with the inlet of the catalyst dehydration system; the outlet of the catalyst dehydration system is connected with the inlet of the catalyst regeneration system; and the outlet of the catalyst regeneration system is connected with the inlet of the water distribution well. The utility model provides a processing system operation management is convenient, and the technology is stable, can handle the waste water that contains the COD that is difficult to handle for COD content reaches one-level A standard in the waste water.
Description
Technical field
The utility model relates to a kind of field of industrial waste water treatment more particularly to a kind of industrial wastewater middle and high concentration COD
Continous way processing system.
Background technique
Under the fast development of industry, China achieves economic rapid growth, while environmental pollution also becomes history something lost
The problem of staying.By effort in recent years, China achieves biggish achievement, achievement in terms of urban sewage treatment technology
It is plentiful and substantial.As a piece of " the blue sea " for waiting to open up, water process market prospects are very optimistic.According to prediction industrial research institute, " China is dirty
The prediction of water treatment field market is reported with investment analysis " display, more than 4000 families in the existing waterworks in China, sewage treatment plant 3500
More, with the gradual perfection of sewage treatment facility, wastewater treatment in China rate has risen to a high position at present.By year ends 2016, city
City's wastewater treatment rate has reached 93.4%, and county town wastewater treatment rate has also reached 87.4%.As industry environmental protection cry day edges up
Height, industrial wastewater treatment demand is ubiquitous, in factory, enterprise, is mainly distributed on electronics, plastic cement, plating, hardware, printing, food
The industries such as product, printing and dyeing.However these factories generate most of sewage needs can be just discharged into after certain processing river,
In the Cultivated waters such as sea, rivers, lakes pool, reservoir, pond.But still there are many impurity to be difficult to handle in sewage after treatment,
The especially organic matter of the waste water of high concentration COD and difficult for biological degradation, coloration is higher in water, humic acid, fulvic acid content compared with
High sewage.
Since in the sewage composition of sewage treatment plant, most of is industrial tail water, at level-one Fenton, level-one A/O
After reason, remaining organic matter is hardly degraded organic substance in water body, to make its organic matter degradation, stable water outlet up to standard, needs to use
Advanced treatment process.
The further treatment technique of waste water mainly includes physico-chemical process, bioanalysis, high-level oxidation technology etc..Physico-chemical process mainly includes
Absorption method, membrane separation process, Coagulation Method etc.;Bioanalysis includes oxidation pond further treatment technique, biological aerated filter process etc.;It is advanced
Oxidation technology includes Fenton method and class Fenton technology, photocatalytic oxidation etc..Wherein, high-level oxidation technology is the most stable can
It leans on.
High-level oxidation technology is by generating .OH (hydroxyl radical free radical) come to cannot be by universal oxidizing in sewage
The process of pollutant progress oxidative degradation.It is numerous studies have shown that the pollutant of bio-refractory usually has corresponding stability,
It is difficult to be had by common oxidants permineralization this requires there is used chemical agent enough oxidabilities thoroughly to destroy
Machine object, this trend have promoted to generate hydroxyl radical free radical as the rapid development of the high-level oxidation technology of main feature.While by
The influence of the form of catalyst, the hydroxyl radical free radical quantity and oxygen of generation are received in the hydroxyl radical free radical that traditional Fenton process generates
Changing efficiency cannot effectively play a role, and the irradiation of UV light can strengthen the yield and time efficiency of hydroxyl radical free radical, therefore at present
Development is that UV cooperates with high-level oxidation technology.And the technology is mainly characterized by: 1) strengthening the yield of hydroxyl radical free radical;2) hydroxyl is improved
Efficiency of the base free radical to mineralization of organic material.This trend has promoted the advanced oxidation to generate hydroxyl radical free radical as main feature
Technology rapidly develops.
Statistics indicate that the hydroxyl radical free radical oxidant more common than other has higher standard electrode potential outside fluorine removal, because
This is with higher oxidability.The characteristics of UV collaboration advanced oxidation processes distinguish other method for oxidation is following side
Face:
A, reaction speed is fast, and the oxidation rate constant of most organic matters in the process is up to 106-109m/s;
B, applied widely, higher oxidizing potential make hydroxyl radical free radical almost can by all oxidation operations until
Mineralising;
C, reaction condition is mild, usually to temperature and pressure no requirement (NR), without carrying out in strong acid, alkaline media;
D, chain reaction can be induced, the autoxidation of organic matter is formed, so that organic matter is degraded, this is all kinds of
The independent book use of oxidant is all inaccessiable;
E, it can be used in conjunction with other processing techniques, especially as the preprocessing means of biological treatment process, difficult to degrade has
Machine object its biochemical after advanced oxidation processes processing improves mostly, to be conducive to the further degradation of bioanalysis;
F, operation is examined, is easy to equipment management;
G, copper catalyst is Ke Xunhuanliyong, avoids the generation of iron cement;
(IFBR-UASB-ICEAS handles industrial wastewater novel work to Chinese invention patent: 201610485470.0) providing
A kind of IFBR-UASB-ICEAS processing industrial wastewater novel process, the technique include conditioning tank, modified Fenton fluidized bed, take off
Gas neutralization pond, coagulative precipitation tank, up-flow anaerobic sludge blanket and ICEAS reactor;Each unit is sequentially connected through water pipe, to industry
Waste water is handled.The invention carry out can process optimization, clear route is succinct;Whole COD removal rate >=95%, organic properties are dirty
Removal rate >=95% of object is contaminated, operational management is convenient, process stabilizing, and investment operating cost is low, but the invention treated COD
Content is higher, does not reach level-one A standard, and which provides only preliminary treatment methods, does not provide the COD processing of complete set
System.
Utility model content
To solve problems of the prior art, based on existing Industrial Wastewater Treatment there are the shortcomings that, the utility model
Purpose be to provide one kind and can be realized and combined manually with automatic control, and implement dynamic supervision, STOCHASTIC CONTROL adding of agent
Amount, prevents Treatment of Industrial Water effluent quality COD not up to standard, strong operability, and effect is good, it is ensured that the processing system of water quality safety;And
The processing system of scientific and reasonable, practical reduction COD is provided.
In order to solve the above technical problems, the technical solution adopted in the utility model is: a kind of industrial wastewater middle and high concentration COD
Continous way processing system, including intermediate lift pump pond, distribution well, UV collaboration advanced oxidation pond, catalyst dewatering system, catalysis
Agent regenerative system;
The intermediate lift pump pond outlet cooperates with advanced oxygen with the connection of distribution well entrance, distribution well outlet with the UV
Change the connection of pond entrance, the outlet of UV collaboration advanced oxidation pond is connect with the catalyst dewatering system entrance;The catalyst
Dewatering system outlet is connect with catalyst regeneration system entrance;The catalyst regeneration system connection outlet enters with the distribution well
Mouth connection.
Preferably, the processing system further includes pretreatment unit, the pretreatment unit outlet and the intermediate promotion
Pump the connection of pond entrance.
Preferably, UV collaboration advanced oxidation pond includes medicine system, front end collecting-tank, multiple reaction gallerys, overflow
Weir, end collecting-tank, ultrasonic level meter, thermometer, the medicine system outlet is connect with the front end collecting-tank entrance, described
Collecting-tank outlet in front end is connect with the reaction gallery entrance, and the reaction gallery outlet is entered by overflow weir and end collecting-tank
Mouth connection;
The ultrasonic level meter, thermometer are arranged in the reaction gallery.
Preferably, the catalyst dewatering system includes flocculation inclined plate precipitation pond, sludge intermediate storage pond, sludge lifting
Pump, sludge concentration tank, centrifuge;The end collecting-tank outlet is connect with flocculation inclined plate precipitation pond entrance, the flocculation
Inclined-plate clarifying basin outlet is connect with sludge intermediate storage pond entrance, and the outlet of sludge intermediate storage pond passes through sludge lifting
Pump is connect with sludge concentration tank entrance, and the sludge concentration tank outlet is connect with the centrifuge;
The catalyst regeneration system includes two side-by-side reactions kettles, temporary storage tanks;Centrifuge outlet with it is described two
The connection of side-by-side reactions kettle entrance, described two side-by-side reactions kettle outlets are connect with the temporary storage tank.
Preferably, be equipped with several UV modules in the reaction gallery, the UV module include ultraviolet lamp, quartz socket tube,
Square steel bracket, 316 stainless-steel sheets, O-shaped rubber ring, warning device;316 stainless-steel sheet is mounted on the square steel bracket
Top, offer multiple eyelets on 316 stainless-steel sheet, the every ultraviolet lamp is built in the every quartz socket tube
Interior, one end of the quartz socket tube is closed end, and the other end is equipped with ultraviolet lamp sealing structure, and the every quartz socket tube passes through hole
Eye is fixed on the square steel bracket vertically by O-shaped rubber ring;
The ultraviolet lamp is connect by electric wire with the warning device, when the spoilage of the ultraviolet lamp is more than 20%, institute
State alarm activation alarm signal.
Ultraviolet lamp bottom end in the UV module is provided with aerator between gallery bottom of pond with described react, for uniform
Confection.The aerator not only can solve medicament and uniformly mix purpose, and the acid medicines such as hydrogen peroxide can also be promoted to fill
Divide reaction and decomposes the impact load reduced to subsequent technique.
It preferably, further include PLC automatic control system, display device, two water quality on-line detectors, three telemetering type pH
On-line detector;Described two water quality on-line detectors are separately positioned in distribution well and end collecting-tank;Three telemetering type pH
On-line detector is separately positioned on reaction gallery, end collecting-tank, in two side-by-side reactions kettles;The PLC automatic control system
It is controlled with warning device, display device, water quality on-line detector, telemetering type pH on-line detector, ultrasonic level meter and thermometer
Connection, the display device is for showing the state of ultraviolet lamp in the UV module, content, waste water liquid level of COD in industrial wastewater, anti-
The pH value and reaction temperature answered.
Preferably, UV module upper end is additionally provided with handle, and lifting machine is sling UV module by connection handle, convenient
The ultraviolet lamp in UV module is replaced, and each UV module is separately provided, each UV module can be lifted by crane individually, and not influence other UV
Module.UV module is easy maintenance: when replacing fluorescent tube or quartz socket tube, each UV module can be lifted by crane individually.Replacement fluorescent tube,
When quartz socket tube and cleaning quartz socket tube, processing system still can work on.The ultraviolet of offer is provided in the utility model
Lamp-type number: ZW150D19W-Z1554;
Processing system provided by the utility model further includes power control cabinet, the power control cabinet include rectifier, relay protector,
Electric wire, fan, the electric wire enter power control cabinet using bottom incoming mode, and power control cabinet also has maintenance power outlet, power control cabinet
On be provided with indicator light, show that all UV control system electricity consumptions may be implemented in the operation of every equipment, malfunction, power control cabinet
The self-shield of equipment, when there is any fault condition in every equipment, can be with autostop.All electrical parts of power control cabinet
The degree of protection and the class of insulation of part all need to meet the requirement used steadily in the long term.
A kind of continous way treatment process of high COD in industrial wastewater comprising following steps:
S1: industrial wastewater is entered into intermediate lift pump pond by intermediate lift pump, then enters back into distribution well;
S2: the content of COD in industrial wastewater is measured by water quality on-line detector before entering distribution well, and needed for calculating
The amount of copper oxide and hydrogen peroxide is added, the industrial wastewater after measurement is transported to the front end collection in UV collaboration advanced oxidation pond from distribution well
In pond, by dosing pump front end collecting-tank is added in a certain amount of copper oxide and hydrogen peroxide by medicine system, then slowly uniformly
Into in each reaction gallery in UV collaboration advanced oxidation pond, if being horizontally arranged according to specific needs in each reaction gallery
Dry independent UV module, so that ultraviolet lamp is vertical with water inlet water (flow) direction, and is placed on ultraviolet lamp bottom end and reacts corridor with described
It is provided with aerator between road bottom of pond, so that waste water is uniformly mixed with copper oxide and hydrogen peroxide, and online by telemetering type pH
The pH value of detector test waste water detects reaction temperature by thermometer, after reacting a period of time, enters end collection through overflow weir
Pond, to realize continuous flow;
S3: in the collecting-tank of end by water quality on-line detector measure waste water in COD amount, if in waste water COD amount
Reach level-one emission standard A then open end electrically operated valve by waste water up to standard first pass through plus alkali adjust pH to neutrality, then discharge
To flocculation inclined plate precipitation pond, opened if not up to level-one emission standard A bottom bypass pipe by waste water drain into distribution well front end after
Continuous processing, until COD is up to standard;
S4: it after wastewater pH up to standard is adjusted to neutrality in the collecting-tank of end, subsequently into flocculation inclined plate precipitation pond, is flocculating
By being layered in inclined-plate clarifying basin, upper layer waste water up to standard is discharged, lower layer's sludge is delivered in sludge
Between storage pool, sludge concentration tank is then delivered to by sludge lifting pump, then by the sludge concentrator in sludge concentration tank into
The concentration of row primary dewatering, moisture content is concentrated into 90-94% by 99%, then is delivered to centrifuge, centrifuge import by screw pump
Pipeline is provided with pipe-line mixer, and flocculant is added by pipe-line mixer, so that centrifugal dehydration efficiency improves, by centrifuge
Solid particle is separated with liquid, moisture content is down to 60%-65% by 90-94%;
S5: by step S4 through the isolated solid particle of centrifuge carry out weigh and by thread mixing conveyer it is defeated
It send in two side-by-side reactions kettles into catalyst regeneration system, is added in differential responses kettle by gate valve switching, and anti-
It answers and a certain amount of acid is added in kettle, solid particle obtains liquid catalyst after reacting with acid, after reaction by liquid catalyst
It is delivered in temporary storage tank for use, is delivered to distribution well when processing next time, then by the liquid catalyst in holding vessel, realizes catalysis
Agent recycles.
Preferably, the treatment process further includes preprocessing process, and the preprocessing process is by industrial wastewater by locating in advance
The impurity in unit removing waste water is managed, and tentatively reduces COD content and waste water SS;Waste water after preprocessed cell processing passes through
Intermediate lift pump enters intermediate lift pump pond.
Preferably, UV collaboration advanced oxidation pond is during handling waste water: waste water being averaged in reaction gallery is stopped
Stay time control in 25-30mim, it is 0.5%- that reaction temperature, which controls and handles the amount of hydrogen peroxide needed for the waste water of 1t at 10-30 DEG C,
2%, H2O2With Cu2+Molar ratio be 35:1-20:1.
The pH that waste water in reaction gallery is adjusted by medicine system and telemetering type pH on-line detector, makes it maintain 3.0-
Between 4.0.
Preferably, the aeration quantity of the aerator control is 5m3/ h, air outlet velocity 8m/s.
Preferably, into reaction kettle, the flow of acid adding is 20m in the step S53/ h, reaction time 15min, reaction
Process control reaction kettle liquid level/reaction kettle height is less than coefficient, and pH is controlled between 2-3.
Preferably, the power of the ultraviolet lamp is 150W, uv transmittance 253.7nm.
It compares with the prior art, the beneficial effect that the utility model generates is:
(1) the utility model reaches high in processing industrial wastewater by changing the processing system of original pretreatment unit
The degradation treatment of COD not only can slightly change pipeline on original pretreatment unit and carry out upgrading, but also can be individually independent
Operation;
(2) the utility model by automatically control come real-time monitoring waste water enter UV cooperate with advanced oxidation pond in, water quality, water
Position situation and UV lamp work operation conditions;
(3) water quality testing meter carries out intermittent sampling Detection water quality, avoids the hysteresis quality continuously examined, if detection water quality
Take corresponding measure when larger with normal water quality difference, if water quality can not it is up to standard if need to adjust adding for hydrogen peroxide medicament
Amount is to ensure effluent quality;
(4) a kind of continous way provided by the utility model handles the processing system of high COD in industrial wastewater, can both be applicable in
In large-scale wastewater treatment plant due to the generations such as pharmacy waste water, sanitary sewage, dyeing waste water, paper waste a large amount of high concentration CODs,
The wastewater treatment of hardly degraded organic substance, but can be adapted for laboratory processing high concentration COD, hardly degraded organic substance waste water it is small
Trial assembly is set, and realizes continuous flow water process;
(5) all data-signals are connected by PLC control system with display device can be with realtime dynamic observation, if certainly
Dynamic control goes wrong and can be switched to manual mode and controlled, in order to prevent because having a power failure and failure problems can not start
When automatic control, provided with manually controlling;
(6) the utility model all recycles all sludge using catalyst dewatering system, catalyst dewatering system
Enter catalyst regeneration system after a system dehydrating operations makes it become catalyst by acid adding adjusting, returns distribution well
Front end recycles catalyst;
(7) the utility model can handle height by the processing system that the continous way provided handles high COD in industrial wastewater
The industrial wastewater of the COD of concentration, hardly degraded organic substance, so that treated COD, BOD5, TN, N-NH3, TP, pH, SS reach one
Grade A standard, and its operational management is convenient, process stabilizing, investment operating cost is low;
(8) catalyst provided in the utility model is Cu and H2O2, it can be to avoid the generation of iron cement, and its catalyst can
To recycle.
Detailed description of the invention
Fig. 1 is that the utility model provides the continous way processing system schematic diagram of high COD in industrial wastewater a kind of;
Fig. 2 is UV collaboration advanced oxidation pool structure schematic diagram provided by the utility model;
Fig. 3 is the system schematic in UV collaboration provided by the utility model advanced oxidation pond;
Fig. 4 is UV module mould group picture provided by the utility model;
Fig. 5 is quartz socket tube exploded view provided by the utility model;
Attached concrete meaning marked in the figure is as follows:
1: pretreatment unit;2: intermediate lift pump pond;3: distribution well;4:UV cooperates with advanced oxidation pond;5: dosing pump;6: adding
Medicine system;7: flocculation inclined plate precipitation pond;8: sludge intermediate storage pond;9: sludge lifting pump;10: sludge concentration tank;11: screw rod
Pump;12: centrifuge;13: two reaction kettles arranged side by side;14: temporary storage tank;15: front end collecting-tank;16: end collecting-tank;17: anti-
Answer gallery;18:UV module;19: aerator;20: overflow weir;21:316 stainless-steel sheet;22: quartz socket tube;23:O type rubber
Cushion rubber;24: square steel bracket;25: ultraviolet lamp;26: intermediate lift pump.
Specific embodiment
With reference to the accompanying drawing, specific embodiment of the present utility model is described in detail.
Join shown in Fig. 1-Fig. 2, Fig. 1 is that the utility model provides the continous way processing of industrial wastewater middle and high concentration COD a kind of
System schematic;Fig. 2 is UV collaboration advanced oxidation pool structure schematic diagram provided by the utility model;Fig. 3 is that the utility model mentions
The system schematic in the UV collaboration advanced oxidation pond of confession;
A kind of continous way handles the processing system of high COD in industrial wastewater, including intermediate lift pump pond 2, distribution well 3, UV
Cooperate with advanced oxidation pond 4, catalyst dewatering system, catalyst regeneration system;
The outlet of intermediate lift pump pond 2 cooperates with 4 entrance of advanced oxidation pond with UV with the connection of 3 entrance of distribution well, the outlet of distribution well 3
Connection, the outlet of UV collaboration advanced oxidation pond 4 are connect with catalyst dewatering system entrance;The outlet of catalyst dewatering system and catalyst
The connection of regenerative system entrance;Catalyst regeneration system connection outlet is connect with 3 entrance of distribution well.
Processing system provided by the utility model may also include pretreatment unit 1, and the outlet of pretreatment unit 1 is promoted with intermediate
Pump the connection of 2 entrance of pond.When COD content is higher than 800mg/L, and SS is higher than 500mg/L, pretreatment unit 1 need to be used, when content is low
Pretreatment unit 1 can be saved when SS is lower than 500mg/L in 800mg/L.
UV cooperate with advanced oxidation pond 4 include medicine system 6, front end collecting-tank 15, multiple reaction gallerys 17, overflow weir 20,
End collecting-tank 16, ultrasonic level meter, thermometer, the outlet of medicine system 6 are connect with 15 entrance of front end collecting-tank, front end collecting-tank
15 outlets are connect with reaction 17 entrance of gallery, and the outlet of reaction gallery 17 is connect by overflow weir 20 with 16 entrance of end collecting-tank;
Ultrasonic level meter, thermometer setting are in reaction gallery 17.
The catalyst dewatering system provided in the utility model include flocculation inclined plate precipitation pond 7, sludge intermediate storage pond 8,
Sludge lifting pump 9, sludge concentration tank 10, centrifuge 12;The outlet of end collecting-tank 16 and the entrance in flocculation inclined plate precipitation pond 7 connect
It connects, the outlet in flocculation inclined plate precipitation pond 7 is connect with 8 entrance of sludge intermediate storage pond, and sludge intermediate storage pond 8 passes through sludge lifting
Pump 9 is connect with sludge concentration tank 10, and the outlet of sludge concentration tank 10 is connect with centrifuge 12;
Catalyst regeneration system provided by the utility model includes two side-by-side reactions kettles 13, temporary storage tank 14;Centrifuge 12
Outlet connect with the entrance of two side-by-side reactions kettles 13, the outlet of two side-by-side reactions kettles 13 is connect with temporary storage tank 14.
Join shown in Fig. 4-5, Fig. 4 is UV module mould group picture provided by the utility model;Fig. 5 is stone provided by the utility model
English casing exploded view;React gallery 17 in be equipped with several UV modules 18, UV module 18 include ultraviolet lamp 25, quartz socket tube 22,
Square steel bracket 24,316 stainless-steel sheets 21, O-shaped rubber ring 23, warning device;316 stainless-steel sheets 21 are mounted on square steel bracket
24 top offers multiple eyelets on 316 stainless-steel sheets 21, and every ultraviolet lamp 25 is built in every quartz socket tube 22,
One end of quartz socket tube 22 is closed end, and the other end is equipped with 25 sealing structure of ultraviolet lamp, and every quartz socket tube 22 is logical across eyelet
O-shaped rubber ring 23 is crossed to be fixed on vertically 24 on square steel bracket;Since ultraviolet lamp 25 belongs to easily worn part, when circuit connection
Warning device cannot go bad a lamp alarm once, and such alert frequency is too high not to meet control condition yet, therefore is designed as damaging
When bad rate reaches 20%, alarm is replaced again.The warning device being arranged in UV module 18, the only spoilage of ultraviolet lamp 25
When more than 20%, warning device just will start alarm signal.
25 bottom end of ultraviolet lamp in UV module 18 provided by the utility model is provided with exposure between 17 bottom of pond of gallery with reacting
Device of air 19, the aerator 19 not only can solve medicament and uniformly mix purpose, can also promote the acid medicines such as hydrogen peroxide
Sufficiently reaction reduces the impact load to subsequent technique with decomposition.
18 upper end of UV module provided by the utility model is additionally provided with handle, and lifting machine is by connecting handle for UV module 18
It slings, the ultraviolet lamp 25 being convenient for changing in UV module 18, and each UV module 18 is separately provided, each UV module 18 can individually rise
It hangs, and does not influence other UV modules 18.UV module 18 is easy maintenance: when replacing ultraviolet lamp 25 or quartz socket tube 22, each
UV module 18 can be lifted by crane individually.When replacing ultraviolet lamp 25, quartz socket tube 22 and cleaning quartz socket tube 22, processing system is still
It can work on.The ultraviolet lamp model provided: ZW150D19W-Z1554 is provided in the utility model;
Processing system in the utility model further includes PLC automatic control system, display device, two water quality on-line checkings
Instrument, three telemetering type pH on-line detectors;Two water quality on-line detectors are separately positioned in distribution well and end collecting-tank;Three
A telemetering type pH on-line detector is separately positioned on reaction gallery 17,13 in 16, two side-by-side reactions kettles of end collecting-tank;PLC
Automatic control system and warning device, display device, water quality on-line detector, telemetering type pH on-line detector, ultrasonic level meter
It controls and connects with thermometer, display device is used to show the state of ultraviolet lamp 25 in UV module 18, COD's contains in industrial wastewater
Amount, waste water liquid level, the pH value of reaction and reaction temperature;All data-signals are connected by PLC control system with display device
Can with realtime dynamic observation, if PLC automatic control, which goes wrong, can be switched to manual mode and controlled, in order to prevent because
When can not start automatic control for power failure and failure problems, it is also provided with and manually controls in processing system;
Processing system provided by the utility model further includes power control cabinet, the power control cabinet include rectifier, relay protector,
Electric wire, fan, electric wire enter power control cabinet using bottom incoming mode, and power control cabinet also has maintenance power outlet, sets in power control cabinet
It is equipped with indicator light, shows that all UV control system electrical equipments may be implemented in the operation of every equipment, malfunction, power control cabinet
Self-shield, when there is any fault condition in every equipment, can be with autostop.All electric components of power control cabinet
Degree of protection and the class of insulation all need to meet the requirement used steadily in the long term.
It is additionally provided with sludge concentrator in the sludge concentration tank 10 provided in the utility model, for being dehydrated to sludge
Processing.
It is defeated that thread mixing is provided between the catalyst dewatering system provided in the utility model and catalyst regeneration system
It send machine defeated, weigh through the isolated solid particle of centrifuge 12 and is delivered to two side by side by thread mixing conveyer
In reaction kettle 13.
Using the group technology in attached drawing 1, it is used in combination including intermediate lift pump pond 2, distribution well 3, UV cooperate with advanced oxygen
Change pond 4, flocculation inclined plate precipitation pond 7, sludge intermediate storage pond 8, sludge lifting pump 9, sludge concentration tank 10,12, two, centrifuge
Side-by-side reactions kettle 13, temporary storage tank 14 etc. handle wastewater from chemical industry;
A kind for the treatment of process using high COD in continous way processing industrial wastewater comprising following steps:
S1: being 800mg/L hereinafter, usually the industrial wastewater of 300-500mg/L passes through intermediate lift pump 26 by COD content
Into intermediate lift pump pond 2, distribution well 3 is then entered back into;
S2: the content of COD in industrial wastewater is measured by water quality on-line detector before entering distribution well 3, and calculates institute
The amount of copper oxide and hydrogen peroxide need to be added, the industrial wastewater after measurement from distribution well be transported to UV collaboration advanced oxidation pond 4 before
It holds in collecting-tank 15, by dosing pump 5 front end collecting-tank 15 is added in a certain amount of copper oxide and hydrogen peroxide by medicine system 6,
In, the amount for handling hydrogen peroxide needed for the waste water of 1t is 0.5%-2%, H2O2With Fe2+/Cu2+Molar ratio be 35:1-20:1;So
It is slowly cooperateed with afterwards even into UV in each reaction gallery 17 in advanced oxidation pond 4, according to tool in each reaction gallery 17
Body needs to be horizontally arranged several independent UV modules 18, so that ultraviolet lamp 25 is vertical with water inlet water (flow) direction, and in ultraviolet lamp
25 bottom ends are provided with aerator 19 with reacting between 17 bottom of pond of gallery, the aeration quantity that aerator 19 controls is 5m3/ h, outlet
Wind speed 8m/s so that waste water is uniformly mixed with copper oxide and hydrogen peroxide, and detects waste water by telemetering type pH on-line detector
PH value, controls pH between 3-4, detects reaction temperature by thermometer, keeps reaction temperature at 10-30 DEG C, reacts 25-
After 30mim, enter end collecting-tank 16 through overflow weir 20, to realize continuous flow;
S3: the amount of COD in waste water is measured by water quality on-line detector in end collecting-tank 16, if COD in waste water
Amount reach level-one emission standard A then open end electrically operated valve by waste water up to standard first pass through plus alkali adjust pH to neutrality, then arrange
It puts to flocculation inclined plate precipitation pond 7, is opened if not up to level-one emission standard A before waste water drains into distribution well 3 by bottom bypass pipe
End continues with, until COD is up to standard;
S4: after wastewater pH up to standard is adjusted to neutrality in end collecting-tank 16, subsequently into flocculation inclined plate precipitation pond 7,
By being layered in flocculation inclined plate precipitation pond 7, upper layer waste water up to standard is discharged, lower layer's sludge is delivered to dirt
Then mud intermediate storage pond 8 is delivered to sludge concentration tank 10 by sludge lifting pump 9, then passes through the dirt in sludge concentration tank 10
Mud thickener carries out primary dewatering concentration, and moisture content is concentrated into 90-94% by 99%, then is delivered to centrifuge by screw pump 11
12,12 inlet ductwork of centrifuge is provided with pipe-line mixer, flocculant is added by pipe-line mixer, so that centrifugal dehydration efficiency
It improves, separates solid particle with liquid by centrifuge 12, moisture content is down to 60%-65% by 90-94%;
S5: will weigh and by thread mixing conveyer through the isolated solid particle of centrifuge 12 in step S4
It is delivered in two side-by-side reactions kettles 13 in catalyst regeneration system, is added in differential responses kettle by gate valve switching, and
A certain amount of acid is added in reaction kettle, sour flow is 20m3/ h, and the reaction time is controlled as 15min, reaction process controls
Reaction kettle liquid level/reaction kettle height is less than coefficient, and pH is controlled between 2-3, and solid particle obtains liquid after reacting with acid
Liquid catalyst is delivered in temporary storage tank 14 for use by catalyst after reaction, when processing next time, then will be in holding vessel 14
Liquid catalyst be delivered to distribution well 3, realize recycling for catalyst.
It may also include preprocessing process in treatment process provided by the utility model, preprocessing process passes through industrial wastewater
Pretreatment unit 1 removes the impurity in waste water, and tentatively reduces COD content and waste water SS;That treated is useless for preprocessed unit 1
Water enters intermediate lift pump pond 2 by intermediate lift pump 26.
The utility model provides the preprocessing process in treatment process can be with intermediate lift pump pond 2, distribution well 3, UV association
With advanced oxidation pond 4, flocculation inclined plate precipitation pond 7, sludge intermediate storage pond 8, sludge lifting pump 9, sludge concentration tank 10, centrifuge
12, two side-by-side reactions kettles 13, temporary storage tank 14 are used in conjunction jointly, can also save preprocessing process.When COD content is higher than 800mg/
When L, SS are higher than 500mg/L, it need to use preprocessing process that can save pre- when content is lower than 800mg/L, and SS is lower than 500mg/L
Treatment process.
Embodiment 1:
The sewage collected in the present embodiment all is from Yongning county industrial park, and wherein industrial wastewater is 60% or more,
Remaining is sanitary sewage.
The specific process is as follows:
The utility model provides the continous way treatment process of high COD in industrial wastewater a kind of comprising following steps:
S1: by industrial wastewater by intermediate lift pump 26 enter intermediate lift pump pond 2, then enter back into distribution well 3;
S2: measuring the content of COD in industrial wastewater before entering distribution well 3 by water quality on-line detector, and COD content is
500mg/L, and the amount of copper oxide and hydrogen peroxide is added needed for calculating.Industrial wastewater after measurement is transported to UV association from distribution well 3
With in the front end collecting-tank 15 in advanced oxidation pond 4, medicine system 6 is added a certain amount of copper oxide and hydrogen peroxide by dosing pump 5
Enter front end collecting-tank 15, wherein the amount for handling hydrogen peroxide needed for the waste water of 1t is 1%, H2O2With Cu2+Molar ratio be 30:1;
Then it is slowly cooperateed with even into UV in each reaction gallery 17 in advanced oxidation pond 4, the basis in each reaction gallery 17
It specifically needs to be horizontally arranged several independent UV modules 18, so that ultraviolet lamp 25 is vertical with water inlet water (flow) direction, and is placed on
25 bottom end of ultraviolet lamp is provided with aerator 19 with reacting between 18 bottom of pond of gallery, the aeration quantity that aerator 19 controls is 5m3/
H, air outlet velocity 8m/s so that waste water is uniformly mixed with copper oxide and hydrogen peroxide, and are detected by telemetering type pH on-line detector
The pH value of waste water, controls pH between 3-4, detects reaction temperature by thermometer, keeps reaction temperature at 10-30 DEG C, reaction
After 30mim, enter end collecting-tank 16 through overflow weir 20, to realize continuous flow;
S3: the amount of COD in waste water is measured by water quality on-line detector in end collecting-tank 16, if COD in waste water
Amount reach level-one emission standard A then open end electrically operated valve by waste water up to standard first pass through plus alkali adjust pH to neutrality, then arrange
It puts to flocculation inclined plate precipitation pond 7, is opened if not up to level-one emission standard A before waste water drains into distribution well 3 by bottom bypass pipe
End continues with, until COD is up to standard;
S4: after wastewater pH up to standard is adjusted to neutrality in end collecting-tank 16, subsequently into flocculation inclined plate precipitation pond 7,
By being layered in flocculation inclined plate precipitation pond 7, upper layer waste water up to standard is discharged, lower layer's sludge is delivered to dirt
Then mud intermediate storage pond 8 is delivered to sludge concentration tank 10 by sludge lifting pump 9, then passes through the dirt in sludge concentration tank 10
Mud thickener carries out primary dewatering concentration, and moisture content is concentrated into 92% by 99%, then is delivered to centrifuge 12 by screw pump 11,
12 inlet ductwork of centrifuge is provided with pipe-line mixer, flocculant is added by pipe-line mixer, so that centrifugal dehydration efficiency mentions
Height separates solid particle with liquid by centrifuge 12, and moisture content is down to 63% by 92%;
S5: will weigh and by thread mixing conveyer through the isolated solid particle of centrifuge 12 in step S4
It is delivered in two side-by-side reactions kettles 13 in catalyst regeneration system, is added in differential responses kettle by gate valve switching, and
A certain amount of acid is added in reaction kettle, sour flow is 20m3/ h, and the reaction time is controlled as 15min, reaction process controls
Reaction kettle liquid level/reaction kettle height is less than coefficient, and pH is controlled between 2-3, and solid particle obtains liquid after reacting with acid
Liquid catalyst is delivered in temporary storage tank 14 for use by catalyst after reaction, when processing next time, then will be in holding vessel 14
Liquid catalyst be delivered to distribution well 3, realize recycling for catalyst.
The waste water quality parameter of the present embodiment before and after the processing is as shown in table 1:
The waste water quality (pH dimensionless) of table 1 before and after the processing
Component and detection device used are commercial product in the present embodiment.Wherein, ultraviolet lamp model
ZW150D19W-Z1554, manufacturer are Shelley spy CNLIGHT, and ultraviolet lamp power is 150W, and lamp type is low pressure mercury lamp,
Uv transmittance is 253.7nm, and all instrument of UV module are controlled by PLC automatic control system.The utility model
316L stainless steel, water pump, ultrasonic level meter and pipeline valve attachment used etc. are commercial sensor;PLC automatically controls system
System uses SIEMENS PLC S7-300 programmable controller, model 6ES7314-1AG14-0AB0, by Guangzhou ant as automatic
Change System Co., Ltd to sell;Software used in the utility model is technology known to this field, using KingView software,
WINCC configuration software, STEP7 software these softwares can be conventional and be easy downloading and obtain.
A series of detailed description described above only for the utility model feasible embodiment it is specific
Illustrate, they are not to be had to limit the protection scope of the utility model in the technical field those of ordinary skill
Knowledge in, the various change made without departing from the purpose of the present invention belongs to the guarantor of the utility model
Protect range.
Claims (7)
1. a kind of continous way processing system of industrial wastewater middle and high concentration COD, which is characterized in that intermediate lift pump pond, distribution well,
UV cooperates with advanced oxidation pond, catalyst dewatering system, catalyst regeneration system;
The intermediate lift pump pond outlet cooperates with advanced oxygen with distribution well entrance connection, distribution well outlet with the UV
Change the connection of pond entrance, the outlet of UV collaboration advanced oxidation pond is connect with the catalyst dewatering system entrance;The catalyst
Dewatering system outlet is connect with the catalyst regeneration system entrance;The catalyst regeneration system outlet enters with the distribution well
Mouth connection.
2. a kind of continous way processing system of industrial wastewater middle and high concentration COD as described in claim 1, which is characterized in that also
Including pretreatment unit, the pretreatment unit outlet is connect with intermediate lift pump pond entrance.
3. a kind of continous way processing system of industrial wastewater middle and high concentration COD as described in claim 1, which is characterized in that institute
Stating UV collaboration advanced oxidation pond includes medicine system, front end collecting-tank, multiple reaction gallerys, overflow weir, end collecting-tank, ultrasound
Liquidometer, thermometer, the medicine system outlet are connect with the front end collecting-tank entrance, the front end collecting-tank outlet and institute
Reaction gallery entrance connection is stated, the reaction gallery outlet is connect by overflow weir with end collecting-tank entrance;
The ultrasonic level meter, thermometer are arranged in the reaction gallery.
4. a kind of continous way processing system of industrial wastewater middle and high concentration COD as claimed in claim 3, which is characterized in that institute
Stating catalyst dewatering system includes flocculation inclined plate precipitation pond, sludge intermediate storage pond, sludge lifting pump, sludge concentration tank, centrifugation
Machine;The end collecting-tank outlet is connect with flocculation inclined plate precipitation pond entrance, the flocculation inclined plate precipitation pond outlet and institute
The connection of sludge intermediate storage pond entrance is stated, the outlet of sludge intermediate storage pond passes through sludge lifting pump and sludge concentration tank entrance
Connection, the sludge concentration tank outlet are connect with the centrifuge;
The catalyst regeneration system includes two side-by-side reactions kettles, temporary storage tanks;Centrifuge outlet with it is described two side by side
The connection of reaction kettle entrance, described two side-by-side reactions kettle outlets are connect with the temporary storage tank entrance, the temporary storage tank outlet and institute
State the connection of distribution well entrance.
5. a kind of continous way processing system of industrial wastewater middle and high concentration COD as claimed in claim 3, which is characterized in that institute
It states in reaction gallery and is equipped with several UV modules, the UV module includes ultraviolet lamp, quartz socket tube, square steel bracket, 316 stainless steels
Steel plate, O-shaped rubber ring, warning device;316 stainless-steel sheet is mounted on the top of the square steel bracket, and described 316 is stainless
Multiple eyelets are offered on steel steel plate, the every ultraviolet lamp is built in the every quartz socket tube, the quartz socket tube
One end is closed end, and the other end is equipped with ultraviolet lamp sealing structure, and it is perpendicular by O-shaped rubber ring that the every quartz socket tube passes through eyelet
It is directly fixed on the square steel bracket;
The ultraviolet lamp is connect by electric wire with the warning device, when the spoilage of the ultraviolet lamp is more than 20%, the report
Alarm device starts alarm signal.
6. a kind of continous way processing system of industrial wastewater middle and high concentration COD as claimed in claim 5, which is characterized in that institute
The ultraviolet lamp bottom end stated in UV module is provided with aerator between gallery bottom of pond with described react, and is used for uniform confection.
7. a kind of continous way processing system of industrial wastewater middle and high concentration COD as claimed in claim 5, which is characterized in that also
Including PLC automatic control system, display device, two water quality on-line detectors, three telemetering type pH on-line detectors;Described two
A water quality on-line detector is separately positioned in distribution well and end collecting-tank;Three telemetering type pH on-line detectors are respectively set
In reaction gallery, end collecting-tank, two side-by-side reactions kettles;The PLC automatic control system and warning device, display fill
It sets, the control connection of water quality on-line detector, telemetering type pH on-line detector, ultrasonic level meter and thermometer, the display device
For showing the state of ultraviolet lamp in UV module, in industrial wastewater COD content, waste water liquid level, the pH value of reaction and reaction temperature
Degree.
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Cited By (1)
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CN108911310A (en) * | 2018-08-09 | 2018-11-30 | 北京环球中科水务科技有限公司 | Continuous treatment system and treatment process for high-concentration COD in industrial wastewater |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108911310A (en) * | 2018-08-09 | 2018-11-30 | 北京环球中科水务科技有限公司 | Continuous treatment system and treatment process for high-concentration COD in industrial wastewater |
CN108911310B (en) * | 2018-08-09 | 2024-02-02 | 北京环球中科水务科技股份有限公司 | Continuous treatment system and treatment process for high-concentration COD in industrial wastewater |
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