CN108911310A - A kind of the continous way processing system and treatment process of industrial wastewater middle and high concentration COD - Google Patents

A kind of the continous way processing system and treatment process of industrial wastewater middle and high concentration COD Download PDF

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Publication number
CN108911310A
CN108911310A CN201810900852.4A CN201810900852A CN108911310A CN 108911310 A CN108911310 A CN 108911310A CN 201810900852 A CN201810900852 A CN 201810900852A CN 108911310 A CN108911310 A CN 108911310A
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China
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pond
outlet
tank
entrance
reaction
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CN108911310B (en
Inventor
虞红波
张伟军
杨鹏
孙鹏
杨招艺
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Beijing Gwater Technology Co ltd
Ningxia Jichuan Zhongke Environmental Protection Technology Co ltd
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Beijing Universal Zhongke Water Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00Multistage treatment of water, waste water or sewage
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • C02F11/121Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • C02F11/121Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
    • C02F11/127Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering by centrifugation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • C02F11/14Treatment of sludge; Devices therefor by de-watering, drying or thickening with addition of chemical agents
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/30Treatment of water, waste water, or sewage by irradiation
    • C02F1/32Treatment of water, waste water, or sewage by irradiation with ultraviolet light
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • C02F1/5281Installations for water purification using chemical agents
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/66Treatment of water, waste water, or sewage by neutralisation; pH adjustment
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/72Treatment of water, waste water, or sewage by oxidation
    • C02F1/722Oxidation by peroxides
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/72Treatment of water, waste water, or sewage by oxidation
    • C02F1/725Treatment of water, waste water, or sewage by oxidation by catalytic oxidation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F7/00Aeration of stretches of water

Abstract

The present invention provides the continous way processing systems and treatment process of a kind of industrial wastewater middle and high concentration COD, including intermediate lift pump pond, distribution well, UV collaboration advanced oxidation pond, catalyst dewatering system, catalyst regeneration system;The intermediate lift pump pond outlet cooperates with the connection of advanced oxidation pond entrance, the outlet of UV collaboration advanced oxidation pond to connect with the catalyst dewatering system entrance with distribution well entrance connection, distribution well outlet with the UV;The catalyst dewatering system outlet is connect with the catalyst regeneration system entrance;The catalyst regeneration system outlet is connect with the distribution well entrance.Processing system and treatment process operational management provided by the invention is convenient, and process stabilizing can handle the waste water containing reluctant COD, so that COD content reaches level-one A standard in waste water.

Description

A kind of the continous way processing system and treatment process of industrial wastewater middle and high concentration COD
Technical field
The present invention relates to the continuous of a kind of field of industrial waste water treatment more particularly to a kind of industrial wastewater middle and high concentration COD Formula processing system and treatment process.
Background technique
Under the fast development of industry, China achieves economic rapid growth, while environmental pollution also becomes history something lost The problem of staying.By effort in recent years, China achieves biggish achievement, achievement in terms of urban sewage treatment technology It is plentiful and substantial.As a piece of " the blue sea " for waiting to open up, water process market prospects are very optimistic.According to prediction industrial research institute《It is Chinese dirty The prediction of water treatment field market is reported with investment analysis》It has been shown that, more than 4000 families in the existing waterworks in China, sewage treatment plant 3500 More, with the gradual perfection of sewage treatment facility, wastewater treatment in China rate has risen to a high position at present.By year ends 2016, city City's wastewater treatment rate has reached 93.4%, and county town wastewater treatment rate has also reached 87.4%.As industry environmental protection cry day edges up Height, industrial wastewater treatment demand is ubiquitous, in factory of enterprise, is mainly distributed on electronics, plastic cement, plating, hardware, printing, food The industries such as product, printing and dyeing.However these factories generate most of sewage needs can be just discharged into after certain processing river, In the Cultivated waters such as sea, rivers, lakes pool, reservoir, pond.But still there are many impurity to be difficult to handle in sewage after treatment, The especially organic matter of the waste water of high concentration COD and difficult for biological degradation, coloration is higher in water, humic acid, fulvic acid content compared with High sewage.
Since in the sewage composition of sewage treatment plant, most of is industrial tail water, at level-one Fenton, level-one A/O After reason, remaining organic matter is hardly degraded organic substance in water body, to make its organic matter degradation, stable water outlet up to standard, needs to use Advanced treatment process.
The further treatment technique of waste water mainly includes physico-chemical process, bioanalysis, high-level oxidation technology etc..Physico-chemical process mainly includes Absorption method, membrane separation process, Coagulation Method etc.;Bioanalysis includes oxidation pond further treatment technique, biological aerated filter process etc.;It is advanced Oxidation technology includes Fenton method and class Fenton technology, photocatalytic oxidation etc..Wherein, high-level oxidation technology is the most stable can It leans on.
High-level oxidation technology is by generating .OH (hydroxyl radical free radical) come to cannot be by universal oxidizing in sewage The process of pollutant progress oxidative degradation.It is numerous studies have shown that the pollutant of bio-refractory usually has corresponding stability, It is difficult to be had by common oxidants permineralization this requires there is used chemical agent enough oxidabilities thoroughly to destroy Machine object, this trend have promoted to generate hydroxyl radical free radical as the rapid development of the high-level oxidation technology of main feature.While by The influence of the form of catalyst, the hydroxyl radical free radical quantity and oxygen of generation are received in the hydroxyl radical free radical that traditional Fenton process generates Changing efficiency cannot effectively play a role, and the irradiation of UV light can strengthen the yield and time efficiency of hydroxyl radical free radical, therefore at present Development is that UV cooperates with high-level oxidation technology.And the technology is mainly characterized by:1) strengthen the yield of hydroxyl radical free radical;2) hydroxyl is improved Efficiency of the base free radical to mineralization of organic material.This trend has promoted the advanced oxidation to generate hydroxyl radical free radical as main feature Technology rapidly develops.
Statistics indicate that the hydroxyl radical free radical oxidant more common than other has higher standard electrode potential outside fluorine removal, because This is with higher oxidability.The characteristics of UV collaboration advanced oxidation processes distinguish other method for oxidation is following side Face:
A, reaction speed is fast, and the oxidation rate constant of most organic matters in the process is up to 106-109m/s;
B, applied widely, higher oxidizing potential make hydroxyl radical free radical almost can by all oxidation operations until Mineralising;
C, reaction condition is mild, usually to temperature and pressure no requirement (NR), without carrying out in strong acid, alkaline media;
D, chain reaction can be induced, the autoxidation of organic matter is formed, so that organic matter is degraded, this is all kinds of The independent book use of oxidant is all inaccessiable;
E, it can be used in conjunction with other processing techniques, especially as the preprocessing means of biological treatment process, difficult to degrade has Machine object its biochemical after advanced oxidation processes processing improves mostly, to be conducive to the further degradation of bioanalysis;
F, operation is examined, is easy to equipment management;
G, copper catalyst is Ke Xunhuanliyong, avoids the generation of iron cement;
(IFBR-UASB-ICEAS handles industrial wastewater novel work to Chinese invention patent:201610485470.0) provide A kind of IFBR-UASB-ICEAS processing industrial wastewater novel process, the technique include conditioning tank, modified Fenton fluidized bed, take off Gas neutralization pond, coagulative precipitation tank, up-flow anaerobic sludge blanket and ICEAS reactor;Each unit is sequentially connected through water pipe, to industry Waste water is handled.The invention carry out can process optimization, clear route is succinct;Whole COD removal rate >=95%, organic properties are dirty Removal rate >=95% of object is contaminated, operational management is convenient, process stabilizing, and investment operating cost is low, but the invention treated COD Content is higher, does not reach level-one A standard, and which provides only preliminary treatment methods, does not provide the COD processing of complete set System.
Summary of the invention
To solve problems of the prior art, based on existing Industrial Wastewater Treatment there are the shortcomings that, mesh of the invention The one kind that is to provide can be realized and combined manually with automatic control, and implement dynamic supervision, STOCHASTIC CONTROL added amount of chemical, Prevent Treatment of Industrial Water effluent quality COD not up to standard, strong operability, effect is good, it is ensured that the treatment process system of water quality safety;And The processing system and its technique of scientific and reasonable, practical reduction COD are provided.
In order to solve the above technical problems, the technical solution adopted by the present invention is that:A kind of company of industrial wastewater middle and high concentration COD Continuous formula processing system, including intermediate lift pump pond, distribution well, UV collaboration advanced oxidation pond, catalyst dewatering system, catalyst are again Raw system;
The intermediate lift pump pond outlet connection distribution well entrance, distribution well outlet cooperate with advanced oxidation with the UV The connection of pond entrance, the outlet of UV collaboration advanced oxidation pond are connect with the catalyst dewatering system entrance;The catalyst is de- Water system outlet connect entrance with catalyst regeneration system;The catalyst regeneration system connection outlet and the distribution well entrance Connection.
Preferably, the processing system further includes pretreatment unit, the pretreatment unit outlet and the intermediate promotion Pump the connection of pond entrance.
Preferably, UV collaboration advanced oxidation pond includes medicine system, front end collecting-tank, multiple reaction gallerys, overflow Weir, end collecting-tank, ultrasonic level meter, thermometer, the medicine system outlet is connect with the front end collecting-tank entrance, described Collecting-tank outlet in front end is connect with the reaction gallery entrance, and the reaction gallery outlet is entered by overflow weir and end collecting-tank Mouth connection;
The ultrasonic level meter, thermometer are arranged in the reaction gallery.
Preferably, the catalyst dewatering system includes flocculation inclined plate precipitation pond, sludge intermediate storage pond, sludge lifting Pump, sludge concentration tank, centrifuge;The end collecting-tank outlet is connect with the entrance in the flocculation inclined plate precipitation pond, the wadding The outlet of solidifying inclined-plate clarifying basin is connect with sludge intermediate storage pond entrance, and the outlet of sludge intermediate storage pond passes through sludge The connection of the entrance of elevator pump and sludge concentration tank, the outlet of the sludge concentration tank is connect with the centrifuge;
The catalyst regeneration system includes two side-by-side reactions kettles, temporary storage tanks;The outlet of the centrifuge and described two The entrance of a side-by-side reactions kettle connects, and described two side-by-side reactions kettle outlets are connect with the temporary storage tank.
Preferably, be equipped with several UV modules in the reaction gallery, the UV module include ultraviolet lamp, quartz socket tube, Square steel bracket, 316 stainless-steel sheets, O-shaped rubber ring, warning device;316 stainless-steel sheet is mounted on the square steel bracket Top, offer multiple eyelets on 316 stainless-steel sheet, the every ultraviolet lamp is built in the every quartz socket tube Interior, one end of the quartz socket tube is closed end, and the other end is equipped with ultraviolet lamp sealing structure, and the every quartz socket tube passes through hole Eye is fixed on the square steel bracket vertically by O-shaped rubber ring;
The ultraviolet lamp is connect by electric wire with the warning device, when the spoilage of the ultraviolet lamp is more than 20%, institute State alarm activation alarm signal.
Ultraviolet lamp bottom end in the UV module is provided with aerator between gallery bottom of pond with described react, for uniform Confection.The aerator not only can solve medicament and uniformly mix purpose, and the acid medicines such as hydrogen peroxide can also be promoted to fill Divide reaction and decomposes the impact load reduced to subsequent technique.
It preferably, further include PLC automatic control system, display device, two water quality on-line detectors, three telemetering type pH On-line detector;Described two water quality on-line detectors are separately positioned in distribution well and end collecting-tank;Three telemetering type pH On-line detector is separately positioned on reaction gallery, end collecting-tank, in two side-by-side reactions kettles;The PLC automatic control system It is controlled with warning device, display device, water quality on-line detector, telemetering type pH on-line detector, ultrasonic level meter and thermometer Connection, the display device is for showing the state of ultraviolet lamp in the UV module, content, waste water liquid level of COD in industrial wastewater, anti- The pH value and reaction temperature answered.
Preferably, UV module upper end is additionally provided with handle, and lifting machine is sling UV module by connection handle, convenient The ultraviolet lamp in UV module is replaced, and each UV module is separately provided, each UV module can be lifted by crane individually, and not influence other UV Module.UV module is easy maintenance:When replacing fluorescent tube or quartz socket tube, each UV module can be lifted by crane individually.Replacement fluorescent tube, When quartz socket tube and cleaning quartz socket tube, processing system still can work on.The ultraviolet lamp-type provided is provided in the present invention Number:ZW150D19W-Z1554;
Processing system provided by the invention further includes power control cabinet, and the power control cabinet includes rectifier, relay protector, electricity Line, fan, the electric wire enter power control cabinet using bottom incoming mode, and power control cabinet also has a maintenance power outlet, in power control cabinet It is provided with indicator light, shows that the operation of every equipment, malfunction, power control cabinet may be implemented all UV control system electricity consumptions and set Standby self-shield, when there is any fault condition in every equipment, can be with autostop.All electric components of power control cabinet Degree of protection and the class of insulation all need to meet the requirement used steadily in the long term.
A kind of continous way treatment process of high COD in industrial wastewater comprising following steps:
S1:Industrial wastewater is entered into intermediate lift pump pond by intermediate lift pump, then enters back into distribution well;
S2:The content of COD in industrial wastewater is measured by water quality on-line detector before entering distribution well, and needed for calculating The amount of copper oxide and hydrogen peroxide is added, the industrial wastewater after measurement is transported to the front end collection in UV collaboration advanced oxidation pond from distribution well In pond, by dosing pump front end collecting-tank is added in a certain amount of copper oxide and hydrogen peroxide by medicine system, then slowly uniformly Into in each reaction gallery in UV collaboration advanced oxidation pond, if being horizontally arranged according to specific needs in each reaction gallery Dry independent UV module, so that ultraviolet lamp is vertical with water inlet water (flow) direction, and is placed on ultraviolet lamp bottom end and reacts corridor with described It is provided with aerator between road bottom of pond, so that waste water is uniformly mixed with copper oxide and hydrogen peroxide, and online by telemetering type pH The pH value of detector test waste water detects reaction temperature by thermometer, after reacting a period of time, enters end collection through overflow weir Pond, to realize continuous flow;
S3:In the collecting-tank of end by water quality on-line detector measure waste water in COD amount, if in waste water COD amount Reach level-one emission standard A then open end electrically operated valve by waste water up to standard first pass through plus alkali adjust pH to neutrality, then discharge To flocculation inclined plate precipitation pond, opened if not up to level-one emission standard A bottom bypass pipe by waste water drain into distribution well front end after Continuous processing, until COD is up to standard;
S4:After wastewater pH up to standard is adjusted to neutrality in the collecting-tank of end, subsequently into flocculation inclined plate precipitation pond, flocculating By being layered in inclined-plate clarifying basin, upper layer waste water up to standard is discharged, lower layer's sludge is delivered in sludge Between storage pool, sludge concentration tank is then delivered to by sludge lifting pump, then by the sludge concentrator in sludge concentration tank into The concentration of row primary dewatering, moisture content is concentrated into 90-94% by 99%, then is delivered to centrifuge, centrifuge import by screw pump Pipeline is provided with pipe-line mixer, and flocculant is added by pipe-line mixer, so that centrifugal dehydration efficiency improves, by centrifuge Solid particle is separated with liquid, moisture content is down to 60%-65% by 90-94%;
S5:By in step S4 through the isolated solid particle of centrifuge carry out weigh and by thread mixing conveyer it is defeated It send in two side-by-side reactions kettles into catalyst regeneration system, is added in differential responses kettle by gate valve switching, and anti- It answers and a certain amount of acid is added in kettle, solid particle obtains liquid catalyst after reacting with acid, after reaction by liquid catalyst It is delivered in temporary storage tank for use, is delivered to distribution well when processing next time, then by the liquid catalyst in holding vessel, realizes catalysis Agent recycles.
Preferably, the treatment process further includes preprocessing process, and the preprocessing process is by industrial wastewater by locating in advance The impurity in unit removing waste water is managed, and tentatively reduces COD content and waste water SS;Waste water after preprocessed cell processing passes through Intermediate lift pump enters intermediate lift pump pond.
Preferably, UV collaboration advanced oxidation pond is during handling waste water:Waste water being averaged in reaction gallery is stopped Stay time control in 25-30mim, it is 0.5%- that reaction temperature, which controls and handles the amount of hydrogen peroxide needed for the waste water of 1t at 10-30 DEG C, 2%, H2O2With Cu2+Molar ratio be 35:1-20:1.
The pH that waste water in reaction gallery is adjusted by medicine system and telemetering type pH on-line detector, makes it maintain 3.0- Between 4.0.
Preferably, the aeration quantity of the aerator control is 5m3/ h, air outlet velocity 8m/s.
Preferably, into reaction kettle, the flow of acid adding is 20m in the step S53/ h, reaction time 15min, reaction Process control reaction kettle liquid level/reaction kettle height is less than coefficient, and pH is controlled between 2-3.
Preferably, the power of the ultraviolet lamp is 150W, uv transmittance 253.7nm.
It compares with the prior art, the beneficial effect comprise that:
(1) present invention reaches processing Industry Waste by changing processing system or the treatment process of original pretreatment unit The degradation treatment of high COD in water not only can slightly change pipeline on original pretreatment unit and carry out upgrading, but also can be single Only independent operating;
(2) present invention by automatically control come real-time monitoring waste water enter UV cooperate with advanced oxidation pond in, water quality, water level feelings Condition and UV lamp work operation conditions;
(3) water quality testing meter carries out intermittent sampling Detection water quality, avoids the hysteresis quality continuously examined, if detection water quality Take corresponding measure when larger with normal water quality difference, if water quality can not it is up to standard if need to adjust adding for hydrogen peroxide medicament Amount is to ensure effluent quality;
(4) a kind of continous way provided by the invention handles the processing system of high COD in industrial wastewater, both can be adapted for big Type sewage treatment plant is dropped due to a large amount of high concentration CODs of the generations such as pharmacy waste water, sanitary sewage, dyeing waste water, paper waste, hardly possible The wastewater treatment of organic matter is solved, and can be adapted for the small trial assembly of the processing high concentration COD, hardly degraded organic substance waste water in laboratory It sets, realizes continuous flow water process;
(5) all data-signals are connected by PLC control system with display device can be with realtime dynamic observation, if certainly Dynamic control goes wrong and can be switched to manual mode and controlled, in order to prevent because having a power failure and failure problems can not start When automatic control, provided with manually controlling;
(6) present invention all recycles all sludge using catalyst dewatering system, and catalyst dewatering system passes through Enter catalyst regeneration system after one system dehydrating operations makes it become catalyst by acid adding adjusting, returns distribution well front end Recycle catalyst;
(7) present invention can handle high concentration by the processing system that the continous way provided handles high COD in industrial wastewater COD, hardly degraded organic substance industrial wastewater so that treated COD, BOD5, TN, N-NH3, TP, pH, SS reach level-one A Standard, and its operational management is convenient, process stabilizing, investment operating cost is low;
(8) catalyst provided in the present invention is Cu and H2O2, it can be to avoid the generation of iron cement, and its catalyst can follow Ring utilizes.
Detailed description of the invention
Fig. 1 is that the present invention provides the continous way processing system schematic diagram of high COD in industrial wastewater a kind of;
Fig. 2 is UV collaboration advanced oxidation pool structure schematic diagram provided by the invention;
Fig. 3 is the process flow diagram in UV collaboration provided by the invention advanced oxidation pond;
Fig. 4 is UV module mould group picture provided by the invention;
Fig. 5 is quartz socket tube exploded view provided by the invention;
Attached concrete meaning marked in the figure is as follows:
1:Pretreatment unit;2:Intermediate lift pump pond;3:Distribution well;4:UV cooperates with advanced oxidation pond;5:Dosing pump;6:Add Medicine system;7:Flocculation inclined plate precipitation pond;8:Sludge intermediate storage pond;9:Sludge lifting pump;10:Sludge concentration tank;11:Screw rod Pump;12:Centrifuge;13:Two reaction kettles arranged side by side;14:Temporary storage tank;15:Front end collecting-tank;16:End collecting-tank;17:Instead Answer gallery;18:UV module;19:Aerator;20:Overflow weir;21:316 stainless-steel sheets;22:Quartz socket tube;23:O-shaped rubber Cushion rubber;24:Square steel bracket;25:Ultraviolet lamp;26:Intermediate lift pump.
Specific embodiment
With reference to the accompanying drawing, a specific embodiment of the invention is described in detail.
Join shown in Fig. 1-Fig. 2, Fig. 1 is that the present invention provides the continous way processing system signal of high COD in industrial wastewater a kind of Figure;Fig. 2 is UV collaboration advanced oxidation pool structure schematic diagram provided by the invention;Fig. 3 is that UV provided by the invention cooperates with advanced oxygen Change the process schematic representation in pond;
A kind of continous way handles the processing system of high COD in industrial wastewater, including intermediate lift pump pond 2, distribution well 3, UV Cooperate with advanced oxidation pond 4, catalyst dewatering system, catalyst regeneration system;
The outlet of intermediate lift pump pond 2 connection 3 entrance of distribution well, the outlet of distribution well 3 cooperate with advanced oxidation pond 4 to enter with the UV Mouth connection, the outlet of UV collaboration advanced oxidation pond 4 are connect with catalyst dewatering system entrance;The outlet of catalyst dewatering system and catalysis Agent regenerative system connects entrance;Catalyst regeneration system connection outlet is connect with 3 entrance of distribution well.
Processing system provided by the invention may also include pretreatment unit 1, the outlet of pretreatment unit 1 and intermediate lift pump pond The connection of 2 entrances.When COD content is higher than 800mg/L, and SS is higher than 500mg/L, pretreatment unit 1 need to be used, when content is lower than When 800mg/L, SS are lower than 500mg/L, pretreatment unit 1 can be saved.
UV cooperate with advanced oxidation pond 4 include medicine system 6, front end collecting-tank 15, multiple reaction gallerys 17, overflow weir 20, End collecting-tank 16, ultrasonic level meter, thermometer, the outlet of medicine system 6 are connect with 15 entrance of front end collecting-tank, front end collecting-tank 15 outlets are connect with reaction 17 entrance of gallery, and the outlet of reaction gallery 17 is connect by overflow weir 20 with 16 entrance of end collecting-tank;
Ultrasonic level meter, thermometer setting are in reaction gallery 17.
Catalyst dewatering system provided in the present invention includes flocculation inclined plate precipitation pond 7, sludge intermediate storage pond 8, sludge Elevator pump 9, sludge concentration tank 10, centrifuge 12;The outlet of end collecting-tank 16 is connect with the entrance in flocculation inclined plate precipitation pond 7, is wadded a quilt with cotton The outlet of solidifying inclined-plate clarifying basin 7 connect with 8 entrance of sludge intermediate storage pond, sludge intermediate storage pond 8 pass through sludge lifting pump 9 and Sludge concentration tank 10 connects, and the outlet of sludge concentration tank 10 is connect with centrifuge 12;
Catalyst regeneration system provided by the invention includes two side-by-side reactions kettles 13, temporary storage tank 14;Centrifuge 12 goes out Mouth is connect with the entrance of two side-by-side reactions kettles 13, and two outlets of side-by-side reactions kettles 13 are connect with temporary storage tank 14.
Join shown in Fig. 4-5, Fig. 4 is UV module mould group picture provided by the invention;Fig. 5 is quartz socket tube provided by the invention point Xie Tu;It reacts and is equipped with several UV modules 18 in gallery 17, UV module 18 includes ultraviolet lamp 25, quartz socket tube 22, square steel bracket 24,316 stainless-steel sheets 21, O-shaped rubber ring 23, warning device;316 stainless-steel sheets 21 are mounted on the top of square steel bracket 24 It holds, offers multiple eyelets on 316 stainless-steel sheets 21, every ultraviolet lamp 25 is built in every quartz socket tube 22, quartz sleeve One end of pipe 22 is closed end, and the other end is equipped with 25 sealing structure of ultraviolet lamp, and every quartz socket tube 22 passes through eyelet and passes through O-shaped rubber Cushion rubber 23 is fixed on vertically 24 on square steel bracket;Alarm dress since ultraviolet lamp 25 belongs to easily worn part, when circuit connection A lamp alarm cannot be gone bad once by setting, and such alert frequency is too high not to meet control condition yet, therefore is designed as spoilage and reaches When to 20%, alarm is replaced again.The warning device being arranged in UV module 18, the spoilage of only ultraviolet lamp 25 are more than When 20%, warning device just will start alarm signal.
25 bottom end of ultraviolet lamp in UV module 18 provided by the invention is provided with aeration dress with reacting between 17 bottom of pond of gallery 19 are set, which not only can solve medicament and uniformly mix purpose, and the acid medicines such as hydrogen peroxide can also be promoted abundant Reaction reduces the impact load to subsequent technique with decomposition.
18 upper end of UV module provided by the invention is additionally provided with handle, and lifting machine is hung UV module 18 by connecting handle It rises, the ultraviolet lamp 25 being convenient for changing in UV module 18, and each UV module 18 is separately provided, each UV module 18 can individually rise It hangs, and does not influence other UV modules 18.UV module 18 is easy maintenance:When replacing ultraviolet lamp 25 or quartz socket tube 22, each UV module 18 can be lifted by crane individually.When replacing ultraviolet lamp 25, quartz socket tube 22 and cleaning quartz socket tube 22, processing system is still It can work on.The ultraviolet lamp model provided is provided in the present invention:ZW150D19W-Z1554;
Processing system in the present invention further include PLC automatic control system, display device, two water quality on-line detectors, Three telemetering type pH on-line detectors;Two water quality on-line detectors are separately positioned in distribution well and end collecting-tank;Three Telemetering type pH on-line detector is separately positioned on reaction gallery 17,13 in 16, two side-by-side reactions kettles of end collecting-tank;PLC is certainly Autocontrol system and warning device, display device, water quality on-line detector, telemetering type pH on-line detector, ultrasonic level meter and Thermometer control connection, display device for show the state of ultraviolet lamp 25 in UV module 18, the content of COD in industrial wastewater, Waste water liquid level, the pH value of reaction and reaction temperature;All data-signals are connected by PLC control system with display device can be with Realtime dynamic observation, if PLC automatic control, which goes wrong, can be switched to manual mode and controlled, in order to prevent because stopping When electricity and failure problems can not start automatic control, it is also provided with and manually controls in processing system;
Processing system provided by the invention further includes power control cabinet, and the power control cabinet includes rectifier, relay protector, electricity Line, fan, electric wire enter power control cabinet using bottom incoming mode, and power control cabinet also has maintenance power outlet, is arranged in power control cabinet There is indicator light, shows that all UV control system electrical equipments may be implemented in the operation of every equipment, malfunction, power control cabinet Self-shield, when there is any fault condition in every equipment, can be with autostop.All electric components of power control cabinet are prevented Shield grade and the class of insulation all need to meet the requirement used steadily in the long term.
It is additionally provided with sludge concentrator in sludge concentration tank 10 provided in the present invention, for carrying out at dehydration to sludge Reason.
Thread mixing conveyer is provided between catalyst dewatering system provided in the present invention and catalyst regeneration system It is defeated, weigh through the isolated solid particle of centrifuge 12 and two side-by-side reactions are delivered to by thread mixing conveyer In kettle 13.
Using the group technology in attached drawing 1, it is used in combination including intermediate lift pump pond 2, distribution well 3, UV cooperate with advanced oxygen Change pond 4, flocculation inclined plate precipitation pond 7, sludge intermediate storage pond 8, sludge lifting pump 9, sludge concentration tank 10,12, two, centrifuge Side-by-side reactions kettle 13, temporary storage tank 14 etc. handle wastewater from chemical industry;
A kind for the treatment of process using high COD in continous way processing industrial wastewater comprising following steps:
S1:It is 800mg/L hereinafter, usually the industrial wastewater of 300-500mg/L passes through intermediate lift pump 26 by COD content Into intermediate lift pump pond 2, distribution well 3 is then entered back into;
S2:The content of COD in industrial wastewater is measured by water quality on-line detector before entering distribution well 3, and calculates institute The amount of copper oxide and hydrogen peroxide need to be added, the industrial wastewater after measurement from distribution well be transported to UV collaboration advanced oxidation pond 4 before It holds in collecting-tank 15, by dosing pump 5 front end collecting-tank 15 is added in a certain amount of copper oxide and hydrogen peroxide by medicine system 6, In, the amount for handling hydrogen peroxide needed for the waste water of 1t is 0.5%-2%, H2O2With Fe2+/Cu2+Molar ratio be 35:1-20:1;So It is slowly cooperateed with afterwards even into UV in each reaction gallery 17 in advanced oxidation pond 4, according to tool in each reaction gallery 17 Body needs to be horizontally arranged several independent UV modules 18, so that ultraviolet lamp 25 is vertical with water inlet water (flow) direction, and in ultraviolet lamp 25 bottom ends are provided with aerator 19 with reacting between 17 bottom of pond of gallery, the aeration quantity that aerator 19 controls is 5m3/ h, outlet Wind speed 8m/s so that waste water is uniformly mixed with copper oxide and hydrogen peroxide, and detects waste water by telemetering type pH on-line detector PH value, controls pH between 3-4, detects reaction temperature by thermometer, keeps reaction temperature at 10-30 DEG C, reacts 25- After 30mim, enter end collecting-tank 16 through overflow weir 20, to realize continuous flow;
S3:The amount for measuring COD in waste water by water quality on-line detector in end collecting-tank 16, if COD in waste water Amount reach level-one emission standard A then open end electrically operated valve by waste water up to standard first pass through plus alkali adjust pH to neutrality, then arrange It puts to flocculation inclined plate precipitation pond 7, is opened if not up to level-one emission standard A before waste water drains into distribution well 3 by bottom bypass pipe End continues with, until COD is up to standard;
S4:After wastewater pH up to standard is adjusted to neutrality in end collecting-tank 16, subsequently into flocculation inclined plate precipitation pond 7, By being layered in flocculation inclined plate precipitation pond 7, upper layer waste water up to standard is discharged, lower layer's sludge is delivered to dirt Then mud intermediate storage pond 8 is delivered to sludge concentration tank 10 by sludge lifting pump 9, then passes through the dirt in sludge concentration tank 10 Mud thickener carries out primary dewatering concentration, and moisture content is concentrated into 90-94% by 99%, then is delivered to centrifuge by screw pump 11 12,12 inlet ductwork of centrifuge is provided with pipe-line mixer, flocculant is added by pipe-line mixer, so that centrifugal dehydration efficiency It improves, separates solid particle with liquid by centrifuge 12, moisture content is down to 60%-65% by 90-94%;
S5:To weigh and by thread mixing conveyer through the isolated solid particle of centrifuge 12 in step S4 It is delivered in two side-by-side reactions kettles 13 in catalyst regeneration system, is added in differential responses kettle by gate valve switching, and A certain amount of acid is added in reaction kettle, sour flow is 20m3/ h, and the reaction time is controlled as 15min, reaction process controls Reaction kettle liquid level/reaction kettle height is less than coefficient, and pH is controlled between 2-3, and solid particle obtains liquid after reacting with acid Liquid catalyst is delivered in temporary storage tank 14 for use by catalyst after reaction, when processing next time, then will be in holding vessel 14 Liquid catalyst be delivered to distribution well 3, realize recycling for catalyst.
It may also include preprocessing process in treatment process provided by the invention, preprocessing process is by industrial wastewater by locating in advance The impurity in the removing waste water of unit 1 is managed, and tentatively reduces COD content and waste water SS;Preprocessed unit 1 treated waste water is logical It crosses intermediate lift pump 26 and enters intermediate lift pump pond 2.
The present invention provides the preprocessing process in treatment process can be with intermediate lift pump pond 2, and distribution well 3, UV collaboration are high Grade oxidation pond 4, flocculation inclined plate precipitation pond 7, sludge intermediate storage pond 8, sludge lifting pump 9, sludge concentration tank 10, centrifuge 12, Two side-by-side reactions kettles 13, temporary storage tank 14 are used in conjunction jointly, can also save preprocessing process.When COD content be higher than 800mg/L, When SS is higher than 500mg/L, it need to use preprocessing process that can save pre- place when content is lower than 800mg/L, and SS is lower than 500mg/L Reason process.
Embodiment 1:
The sewage collected in the present embodiment all is from Yongning county industrial park, and wherein industrial wastewater is 60% or more, Remaining is sanitary sewage.
Concrete technology is as follows:
The present invention provides the continous way treatment process of high COD in industrial wastewater a kind of comprising following steps:
S1:By industrial wastewater by intermediate lift pump 26 enter intermediate lift pump pond 2, then enter back into distribution well 3;
S2:The content of COD in industrial wastewater is measured by water quality on-line detector before entering distribution well 3, COD content is 500mg/L, and the amount of copper oxide and hydrogen peroxide is added needed for calculating.Industrial wastewater after measurement is transported to UV association from distribution well 3 With in the front end collecting-tank 15 in advanced oxidation pond 4, medicine system 6 is added a certain amount of copper oxide and hydrogen peroxide by dosing pump 5 Enter front end collecting-tank 15, wherein the amount for handling hydrogen peroxide needed for the waste water of 1t is 1%, H2O2With Cu2+Molar ratio be 30:1; Then it is slowly cooperateed with even into UV in each reaction gallery 17 in advanced oxidation pond 4, the basis in each reaction gallery 17 It specifically needs to be horizontally arranged several independent UV modules 18, so that ultraviolet lamp 25 is vertical with water inlet water (flow) direction, and is placed on 25 bottom end of ultraviolet lamp is provided with aerator 19 with reacting between 18 bottom of pond of gallery, the aeration quantity that aerator 19 controls is 5m3/ H, air outlet velocity 8m/s so that waste water is uniformly mixed with copper oxide and hydrogen peroxide, and are detected by telemetering type pH on-line detector The pH value of waste water, controls pH between 3-4, detects reaction temperature by thermometer, keeps reaction temperature at 10-30 DEG C, reaction After 30mim, enter end collecting-tank 16 through overflow weir 20, to realize continuous flow;
S3:The amount for measuring COD in waste water by water quality on-line detector in end collecting-tank 16, if COD in waste water Amount reach level-one emission standard A then open end electrically operated valve by waste water up to standard first pass through plus alkali adjust pH to neutrality, then arrange It puts to flocculation inclined plate precipitation pond 7, is opened if not up to level-one emission standard A before waste water drains into distribution well 3 by bottom bypass pipe End continues with, until COD is up to standard;
S4:After wastewater pH up to standard is adjusted to neutrality in end collecting-tank 16, subsequently into flocculation inclined plate precipitation pond 7, By being layered in flocculation inclined plate precipitation pond 7, upper layer waste water up to standard is discharged, lower layer's sludge is delivered to dirt Then mud intermediate storage pond 8 is delivered to sludge concentration tank 10 by sludge lifting pump 9, then passes through the dirt in sludge concentration tank 10 Mud thickener carries out primary dewatering concentration, and moisture content is concentrated into 92% by 99%, then is delivered to centrifuge 12 by screw pump 11, 12 inlet ductwork of centrifuge is provided with pipe-line mixer, flocculant is added by pipe-line mixer, so that centrifugal dehydration efficiency mentions Height separates solid particle with liquid by centrifuge 12, and moisture content is down to 63% by 92%;
S5:To weigh and by thread mixing conveyer through the isolated solid particle of centrifuge 12 in step S4 It is delivered in two side-by-side reactions kettles 13 in catalyst regeneration system, is added in differential responses kettle by gate valve switching, and A certain amount of acid is added in reaction kettle, sour flow is 20m3/ h, and the reaction time is controlled as 15min, reaction process controls Reaction kettle liquid level/reaction kettle height is less than coefficient, and pH is controlled between 2-3, and solid particle obtains liquid after reacting with acid Liquid catalyst is delivered in temporary storage tank 14 for use by catalyst after reaction, when processing next time, then will be in holding vessel 14 Liquid catalyst be delivered to distribution well 3, realize recycling for catalyst.
The waste water quality parameter of the present embodiment before and after the processing is as shown in table 1:
The waste water quality (pH dimensionless) of table 1 before and after the processing
Component and detection device used are commercial product in the present embodiment.Wherein, ultraviolet lamp model ZW150D19W-Z1554, manufacturer are Shelley spy CNLIGHT, and ultraviolet lamp power is 150W, and lamp type is low pressure mercury lamp, Uv transmittance is 253.7nm, and all instrument of UV module are controlled by PLC automatic control system.Used in the present invention 316L stainless steel, water pump, ultrasonic level meter and pipeline valve attachment etc. are commercial sensor;PLC automatic control system is adopted With SIEMENS PLC S7-300 programmable controller, model 6ES7314-1AG14-0AB0, by Guangzhou ant as Department of Automation Available from system Co., Ltd;Software used in the present invention is technology known to this field, and using KingView software, WINCC configuration is soft Part, STEP7 software these softwares can be conventional and be easy downloading and obtain.
A series of detailed description illustrating only for feasible embodiment of the invention described above, They are not to limit the scope of the invention, in the knowledge that the technical field those of ordinary skill has Interior, the various change made without departing from the purpose of the present invention all belongs to the scope of protection of the present invention.

Claims (10)

1. a kind of continous way processing system of industrial wastewater middle and high concentration COD, which is characterized in that intermediate lift pump pond, distribution well, UV cooperates with advanced oxidation pond, catalyst dewatering system, catalyst regeneration system;
The intermediate lift pump pond outlet cooperates with advanced oxygen with distribution well entrance connection, distribution well outlet with the UV Change the connection of pond entrance, the outlet of UV collaboration advanced oxidation pond is connect with the catalyst dewatering system entrance;The catalyst Dewatering system outlet is connect with catalyst regeneration system entrance;The catalyst regeneration system outlet connects with the distribution well entrance It connects.
2. continous way processing system as described in claim 1, which is characterized in that it further include pretreatment unit, the pretreatment Unit outlet is connect with intermediate lift pump pond entrance.
3. continous way processing system as described in claim 1, which is characterized in that UV collaboration advanced oxidation pond includes dosing System, front end collecting-tank, multiple reaction gallerys, overflow weir, end collecting-tank, ultrasonic level meter, thermometer, the medicine system Outlet is connect with the front end collecting-tank entrance, and the front end collecting-tank outlet is connect with the reaction gallery entrance, described anti- Gallery outlet is answered to connect by overflow weir with end collecting-tank entrance;
The ultrasonic level meter, thermometer are arranged in the reaction gallery.
4. continous way processing system as claimed in claim 3, which is characterized in that the catalyst dewatering system includes that flocculation is oblique Plate sedimentation basin, sludge intermediate storage pond, sludge lifting pump, sludge concentration tank, centrifuge;End collecting-tank outlet with it is described The connection of flocculation inclined plate precipitation pond entrance, the flocculation inclined plate precipitation pond outlet are connect with sludge intermediate storage pond entrance, institute It states the outlet of sludge intermediate storage pond to connect by sludge lifting pump with sludge concentration tank entrance, the sludge concentration tank outlet and institute State centrifuge connection;
The catalyst regeneration system includes two side-by-side reactions kettles, temporary storage tanks;Centrifuge outlet with it is described two side by side The connection of reaction kettle entrance, described two side-by-side reactions kettle outlets are connect with the temporary storage tank entrance, the temporary storage tank outlet and institute State the connection of distribution well entrance.
5. continous way processing system as claimed in claim 3, which is characterized in that be equipped with several UV moulds in the reaction gallery Block, the UV module include ultraviolet lamp, quartz socket tube, square steel bracket, 316 stainless-steel sheets, O-shaped rubber ring, warning device;Institute The top that 316 stainless-steel sheets are mounted on the square steel bracket is stated, offers multiple eyelets, institute on 316 stainless-steel sheet It states every ultraviolet lamp to be built in the every quartz socket tube, one end of the quartz socket tube is closed end, and the other end is equipped with purple Outer lamp sealing structure, the every quartz socket tube pass through eyelet and are fixed on the square steel bracket vertically by O-shaped rubber ring;
The ultraviolet lamp is connect by electric wire with the warning device, when the spoilage of the ultraviolet lamp is more than 20%, the report Alarm device starts alarm signal.
Ultraviolet lamp bottom end in the UV module is provided with aerator between gallery bottom of pond with described react, for uniformly mixing Medicament.
6. continous way processing system as claimed in claim 5, which is characterized in that further include PLC automatic control system, display dress It sets, two water quality on-line detectors, three telemetering type pH on-line detectors;Described two water quality on-line detectors are separately positioned on In distribution well and end collecting-tank;Three telemetering type pH on-line detectors are separately positioned on reaction gallery, end collecting-tank, two In side-by-side reactions kettle;The PLC automatic control system and warning device, display device, water quality on-line detector, telemetering type pH exist Line detector, ultrasonic level meter and thermometer control connection, the display device for show the state of ultraviolet lamp in UV module, The content, waste water liquid level, the pH value of reaction and reaction temperature of COD in industrial wastewater.
7. a kind of continous way treatment process of industrial wastewater middle and high concentration COD comprising following steps:
S1:Industrial wastewater is entered into intermediate lift pump pond by intermediate lift pump, then enters back into distribution well;
S2:The content of COD in industrial wastewater is measured by water quality on-line detector before entering distribution well, and is added needed for calculating The amount of copper oxide and hydrogen peroxide, the industrial wastewater after measurement are transported to the front end collecting-tank in UV collaboration advanced oxidation pond from distribution well In, by dosing pump front end collecting-tank is added in a certain amount of copper oxide and hydrogen peroxide by medicine system, then slowly even into UV is cooperateed in each reaction gallery in advanced oxidation pond, is horizontally arranged several according to specific needs in each reaction gallery Independent UV module so that ultraviolet lamp is vertical with water inlet water (flow) direction, and is placed on ultraviolet lamp bottom end and reacts gallery pond with described It is provided with aerator between bottom, so that waste water is uniformly mixed with copper oxide and hydrogen peroxide, and passes through telemetering type pH on-line checking Instrument detects the pH value of waste water, detects reaction temperature by thermometer, after reacting a period of time, enters end through overflow weir and catchment Pond, to realize continuous flow;
S3:The amount for measuring COD in waste water by water quality on-line detector in the collecting-tank of end, if the amount of COD reaches in waste water Level-one emission standard A, which then opens end electrically operated valve and first passes through waste water up to standard, adds alkali to adjust pH to neutrality, is then emitted into wadding Solidifying inclined-plate clarifying basin opens bottom bypass pipe if not up to level-one emission standard A waste water is drained into distribution well front end and continues to locate Reason, until COD is up to standard;
S4:After wastewater pH up to standard is adjusted to neutrality in the collecting-tank of end, subsequently into flocculation inclined plate precipitation pond, in flocculation inclined plate By being layered in sedimentation basin, upper layer waste water up to standard is discharged, lower layer's sludge is delivered to storage among sludge Pond is deposited, sludge concentration tank is then delivered to by sludge lifting pump, then carry out just by the sludge concentrator in sludge concentration tank Grade dehydration concentration, moisture content is concentrated into 90-94% by 99%, then is delivered to centrifuge, centrifuge inlet ductwork by screw pump It is provided with pipe-line mixer, flocculant is added by pipe-line mixer, so that centrifugal dehydration efficiency improves, will be consolidated by centrifuge Body particle is separated with liquid, and moisture content is down to 60%-65% by 90-94%;
S5:To weigh and be delivered to by thread mixing conveyer through the isolated solid particle of centrifuge in step S4 In two side-by-side reactions kettles in catalyst regeneration system, added in differential responses kettle by gate valve switching, and in reaction kettle Interior that a certain amount of acid is added, solid particle obtains liquid catalyst after reacting with acid, after reaction conveys liquid catalyst It is stand-by into temporary storage tank, it is delivered to distribution well when processing next time, then by the liquid catalyst in holding vessel, realizes catalyst It recycles.
8. continous way treatment process as claimed in claim 7, which is characterized in that it further include preprocessing process, the pretreatment Industrial wastewater is removed the impurity in waste water by pretreatment unit by process, and tentatively reduces COD content and waste water SS;Located in advance Waste water after reason cell processing enters intermediate lift pump pond by intermediate lift pump, and the COD content after the preprocessing process is small It is less than 500mg/L in 800mg/L, the SS.
9. continous way treatment process as claimed in claim 7, which is characterized in that the collaboration advanced oxidation pond UV is useless in processing During water:In 25-30mim, reaction temperature is controlled at 10-30 DEG C for mean residence time control of the waste water in reaction gallery, The amount of hydrogen peroxide needed for handling the waste water of 1t is 0.5%-2%, H2O2With Cu2+Molar ratio be 35:1-20:1;
The pH that waste water in reaction gallery is adjusted by medicine system and telemetering type pH on-line detector, makes it maintain 3.0-4.0 Between;
The aeration quantity of the aerator control is 5m3/ h, air outlet velocity 8m/s.
10. continous way treatment process as claimed in claim 7, which is characterized in that in the step S5 into reaction kettle acid adding Flow be 20m3/ h, reaction time 15min, reaction process control reaction kettle liquid level/reaction kettle height and are less than coefficient, PH is controlled between 2-3.
CN201810900852.4A 2018-08-09 2018-08-09 Continuous treatment system and treatment process for high-concentration COD in industrial wastewater Active CN108911310B (en)

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