A kind of auxiliary device in novel forging process
Technical field
The utility model relates to forge the technical field of processing, and in particular to the auxiliary dress in the novel forging process of one kind
It sets.
Background technique
Forging be it is a kind of using metal forming machinery to metal stock apply pressure, make its generate plastic deformation with obtain have one
Determine the processing method of mechanical performance, certain shapes and size forging, one of the two big component parts of forging and stamping (forging and punching press).It is logical
The defects of as cast condition that metal generates in smelting process is loose can be eliminated by crossing forging, optimize heterogeneous microstructure, simultaneously because protecting
Complete metal streamline is deposited, the mechanical performance of forging is generally preferred over the casting of same material.High, work is loaded in associated mechanical
The important part of condition sternness mostly uses forging in addition to the plate of the better simply available rolling of shape, profile or weldment.
However, existing forging process has the characteristics that the degree of automation is low, personnel's participation is high, which results in
The worker for participating in forging process, which needs to allow for a long time daily, oneself is exposed to harmful ring such as high temperature heat radiation, noise and flue dust
In border, this not only affects the processing efficiency and economic benefit of forge plant, also greatly compromises the physical and mental health of forging worker,
Therefore, it is necessary to design some auxiliary devices in forging process, forging processing is closely participated in reduce forging worker
Process.
Utility model content
The purpose of this utility model is to provide the auxiliary devices in a kind of novel forging process, to solve the prior art
In caused drawbacks described above.
A kind of auxiliary device in novel forging process, including support plate and support frame, the support plate level are fixed
On support frame, the right and left of the upper end face of support plate is separately installed with upset lower template and through-hole lower template, the pier
It is equipped with transition wheel between thick lower template and through-hole lower template and support plate is fixed on by transition frame, the upset lower template and leads to
Upset upper mold and through-hole upper mold are respectively equipped with right above the lower template of hole, the front and back both sides of the upper end face of support plate are symmetrically installed
There is sliding rail, be slidably fitted with sliding block on the sliding rail, the upper surface of the sliding block is equipped with slide plate, in the slide plate upper surface
Between servo motor downwards is installed, it is with teeth that the shaft of the servo motor through slide plate and at it turns the tip of the axis installation
Wheel, the gear and rack gear intermeshing, the rack gear are fixedly mounted on the supporting plate, and the both sides of the slide plate upper surface are installed
There is level inwardly and the clamping cylinder of circular array is presented, the clamping cylinder passes through different solenoid valve controls, the clamping
The piston-rod end of cylinder is equipped with connecting plate and is equipped with the clamping plate of arc by connecting plate, and the end of the clamping cylinder is set
There is optoelectronic distance sensor and fixed on the supporting plate by mounting plate two, the light of the sending of the optoelectronic distance sensor refers to
To the geometric center of hot iron plate.
Preferably, the through-hole block used when this auxiliary device further includes to hot iron plate through-hole.
Preferably, the bottom of the support frame is equipped with fixed plate and is fixed on the ground by foundation bolt, described solid
The bottom of fixed board is adhesive with cushion blocking.
Preferably, the both ends of the sliding rail are equipped with isolation damper and are fixed on the supporting plate by mounting plate one.
The working principle and advantage of the utility model: the utility model is first sharp by the way that upset and two stations of through-hole are arranged
It is realized with the upset upper mold of the first station and upset lower template to the upset of hot iron column, then clamping plate folder is driven by clamping cylinder
Tightly completed it is upset after hot iron plate, then by servo motor drive slide plate be moved to second station, finally utilize the second work
The through-hole upper mold and through-hole lower template of position realize the through-hole to hot iron plate.During this period, forging worker only needs to utilize long pincers
Hot iron column is placed into upset lower template and through-hole block is placed on hot iron plate, and may when hot iron column carries out upset
Positional shift can occur, realized using the mutual cooperation of optoelectronic distance sensor and clamping cylinder to hot iron column (or hot iron plate)
Position is corrected, and is greatly reduced participation of the forging worker in forging process, is reduced the hostile environment of forge
To the physical and mental injury of forging worker, the degree of automation in forging process is further improved, is conducive to further promote forging
The working efficiency of processing and the economic benefit of enterprise.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is some embodiments of the utility model, for those of ordinary skill in the art, in the premise not made the creative labor
Under, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is the positive structure diagram of the utility model.
Fig. 2 is the overlooking structure diagram of the utility model.
Fig. 3 is the side structure schematic view of the utility model.
Label declaration: 1- support plate;2- support frame;3- fixed plate;4- cushion blocking;5- mounting plate one;6- isolation damper;
7- hot iron column;8- hot iron plate;The upset lower template of 9-;10- transition frame;11- transition wheel;12- through-hole block;13- through-hole lower template;
The upset upper mold of 14-;15- through-hole upper mold;16- slide plate;17- sliding block;18- sliding rail;19- servo motor;20- gear;21- rack gear;
22- clamping cylinder;23- connecting plate;24- clamping plate;25- optoelectronic distance sensor;26- mounting plate two.
Specific embodiment
To be easy to understand the technical means, creative features, achievement of purpose, and effectiveness of the utility model, below
In conjunction with specific embodiment, the utility model is further described.
As shown in Figure 1 to Figure 3, the auxiliary device in a kind of novel forging process, including support plate 1 and support frame 2, institute
It states support plate 1 to be horizontally fixed on support frame 2, the right and left of 1 upper surface of support plate is separately installed with upset lower template 9
With through-hole lower template 13, it is equipped with transition wheel 11 between the upset lower template 9 and through-hole lower template 13 and is consolidated by transition frame 10
It is scheduled on support plate 1, the surface of the upset lower template 9 and through-hole lower template 13 is respectively equipped with upset upper mold 14 and through-hole upper mold
15, the front and back both sides of 1 upper surface of support plate are symmetrically installed with sliding rail 18, are slidably fitted with sliding block 17 on the sliding rail 18,
The upper surface of the sliding block 17 is equipped with slide plate 16, and the centre of 16 upper surface of slide plate is equipped with servo motor downwards
19, the shaft of the servo motor 19, which runs through slide plate 16 and turns the tip of the axis at it, is equipped with gear 20, the gear 20 and tooth
Item 21 is intermeshed, and the rack gear 21 is fixedly mounted in support plate 1, and the both sides of 16 upper surface of slide plate are equipped with horizontal court
Clamping cylinder 22 interior and that circular array is presented, the clamping cylinder 22 pass through different solenoid valve controls, the clamping cylinder
22 piston-rod end is equipped with connecting plate 23 and is equipped with the clamping plate 24 of arc by connecting plate 23, the clamping cylinder 22
End is equipped with optoelectronic distance sensor 25 and is fixed in support plate 1 by mounting plate 2 26, the optoelectronic distance sensor 25
Sending light be directed toward hot iron plate 8 geometric center.
In the present embodiment, the through-hole block 12 used when this auxiliary device further includes to 8 through-hole of hot iron plate.First by through-hole block
12 are placed on the middle position of hot iron plate 8, recycle and are about to first piece of through-hole block 12 under upset upper mold 14 and are pressed into hot iron plate 8
It is interior, when waiting that the hot iron plate 8 containing one piece of through-hole block 12 is moved in through-hole lower template 13, then in the upper of first piece of through-hole block 12
Side is put into second piece of through-hole block 12, followed by 15 downlink of through-hole upper mold, pounds out first piece of through-hole using second piece of through-hole block 12
Block 12 is simultaneously completed to the through-hole of hot iron plate 8.
In the present embodiment, the bottom of the support frame 2 is equipped with fixed plate 3 and is fixed on ground by foundation bolt
On, the bottom of the fixed plate 3 is adhesive with cushion blocking 4.Fixed plate 3 and cushion blocking 4 fix the auxiliary device simultaneously on the ground
Achieve the effect that vibration damping.
In the present embodiment, the both ends of the sliding rail 18 are equipped with isolation damper 6 and are fixed on support by mounting plate 1
On plate 1.Isolation damper 6 skids off sliding rail due to the inertia impact brought by the excessively high movement speed of slide plate 16 can be effectively prevented
18。
The working principle and advantage of the utility model: the utility model is first sharp by the way that upset and two stations of through-hole are arranged
It is realized with the upset upper mold 14 and upset lower template 9 of the first station to the upset of hot iron column 7, then folder is driven by clamping cylinder 22
Tight plate 24 clamp completed it is upset after hot iron plate 8, then drive slide plate 16 to be moved to second station by servo motor 19,
The through-hole to hot iron plate 8 is finally realized using the through-hole upper mold 15 of second station and through-hole lower template 13.During this period, work is forged
People only needs that hot iron column 7 is placed into upset lower template 9 using long pincers and through-hole block 12 is placed on hot iron plate 8,
And positional shift may occur when hot iron column 7 carries out upset, utilize the phase of optoelectronic distance sensor 25 and clamping cylinder 22
Mutually cooperation, which is realized, corrects the position of hot iron column 7 (or hot iron plate 8), greatly reduces forging worker in forging process
Participation reduces the hostile environment of forge to the physical and mental injury of forging worker, further improves in forging process
The degree of automation is conducive to further promote the working efficiency of forging processing and the economic benefit of enterprise.
Therefore, embodiment disclosed above, in all respects are merely illustrative, not the only.It is all
Change within the scope of the invention or equivalents of the invention is included in the utility model.