CN209017835U - A kind of squeezing powder production line - Google Patents

A kind of squeezing powder production line Download PDF

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Publication number
CN209017835U
CN209017835U CN201820990110.0U CN201820990110U CN209017835U CN 209017835 U CN209017835 U CN 209017835U CN 201820990110 U CN201820990110 U CN 201820990110U CN 209017835 U CN209017835 U CN 209017835U
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CN
China
Prior art keywords
curing
rice
machine
wire squeeze
screw rod
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Expired - Fee Related
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CN201820990110.0U
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Chinese (zh)
Inventor
黎明
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Hunan Yuan Xi Fu Food Co Ltd
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Hunan Yuan Xi Fu Food Co Ltd
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Priority to CN201820990110.0U priority Critical patent/CN209017835U/en
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Abstract

The utility model discloses a kind of squeezing powder production lines, it includes the first elevator, sand eliminator, rice distributor, puffed wheat tank, jet flow rice washing machine, drainage Fang Dou, pulverizer, storing feeder, blender, aging machine, powder ball conveyer, squeezes powder extruder, aging conveyer, freezing ageing machine, thawing apparatus, loose wire machine, cutting machine, stacker.The utility model provides a kind of squeezing powder production line, reduces manual intervention, reduces production intensity, improves production quality.

Description

A kind of squeezing powder production line
Technical field
The utility model relates to squeeze powder production field, specially a kind of squeezing powder production line.
Background technique
It squeezes powder and is formed by rice through processes post-processings such as broken, curing, wire squeezes, because of its distinctive flavor, liked by people Vigorously.It needs largely manually to be operated in existing squeezing powder production process, causes to lead because being mixed with the reasons such as impurity in rice It causes squeezing silty amount bad, and cures and operated with processes such as wire squeezes because manually, rely primarily on the labour experience of worker, lead Cause squeezing powder thickness and quality of production etc. unstable.It is unable to satisfy the demand of modern production.
Utility model content
The purpose of this utility model is in view of the above problems, providing a kind of squeezing powder production line, and reduction manual intervention reduces life Intensity is produced, production quality is improved.
In order to achieve the above object, the technical solution adopted in the utility model is: a kind of squeezing powder production line, it includes pressing material The first elevator that direction of transfer is set gradually, sand eliminator, rice distributor, puffed wheat tank, jet flow rice washing machine, drainage Fang Dou, Pulverizer, storing feeder, blender, aging machine, powder ball conveyer, squeeze powder extruder, aging conveyer, freezing ageing machine, Thawing apparatus, loose wire machine, cutting machine, stacker;The exit of the puffed wheat tank is provided with the second elevator, and described second is promoted The end of machine is set to the top of jet flow rice washing machine;Cyclone separator is set between the pulverizer and storing feeder, it is described The exit of pulverizer is provided with air hose, and the air hose is connect with cyclone separator, the exit setting of the cyclone separator There is airlock, the airlock is set to the top of storing feeder;Oil spout frame, the spray are provided on the aging conveyer Atomizer is provided on oily frame.
Further, the sand eliminator includes shell, and the shell upper end is provided with rice feed inlet, the rice into Diversion seat is provided with below material mouth, the diversion seat upper end is cone, be provided with below diversion seat in the shell and its Coaxial aggregate bin is disposed with drain hole on the aggregate bin side wall, and being provided with below the aggregate bin will be after cleaning The rice discharge bucket of rice discharge;Cleaning motor, the rotary shaft and aggregate bin of the cleaning motor are provided in the diversion seat Interior cleaning axis is fixedly connected, and is vertically arranged on the cleaning axis side wall and is provided with outlet pipe, and the water outlet pipe end is provided with Spray head, the cleaning axis lower end are connect by rotary joint with water inlet pipe, and water pump, the water inlet pipe are provided on the water inlet pipe Shell is stretched out to connect with water source.
Further, the aging machine includes curing cylinder, and the curing cylinder upper end side is provided with curing feed hopper, described Curing cylinder lower end is provided with extrusion on the curing lower hopper side wall in there is the distal end of curing feed hopper to be provided with curing lower hopper Roller, the extrusion roller both ends are provided with shaft, and the shaft is set in curing lower hopper side wall, described to squeeze out turning for roller one end Axis stretches out curing lower hopper and is sequentially connected with driving motor;Curing screw rod, the curing screw rod are provided in the curing cylinder One end passes through curing cylinder and extruder motor is sequentially connected, and the curing screw rod is gradation type screw rod, the screw pitch of the curing screw rod Successively successively decrease from curing feed hopper to curing lower hopper.
Further, the squeezing powder extruder includes string extrusion cylinder, and the string extrusion cylinder is set in rack, in the string extrusion cylinder End side is provided with wire squeeze feed hopper, and the string extrusion cylinder lower end is provided with wire squeeze discharge barrel in the distal end of wire squeeze feed hopper, described Replaceable wire squeeze plate is provided in wire squeeze discharge barrel;Described string extrusion cylinder one end is provided with fixed end cap, and the other end passes through bolt Movable end cover is installed, bearing is provided in the movable end cover, is provided with bearing block on the inside of the fixed end cap;The wire squeeze Wire squeeze screw rod is provided in cylinder, and the wire squeeze screw rod is Variable pitch screw, and the screw pitch of the wire squeeze screw rod is from wire squeeze feed hopper to squeezing Silk discharge barrel successively successively decreases, and the wire squeeze screw rod is connect by shaft coupling with variable-frequency motor;The rack lower end is provided with direction The cooling blower of wire squeeze discharge barrel.
Further, the freezing ageing machine includes rack components, and rack components is set in freezer, the freezer It is inside provided with air-cooler, the air-cooler is connected with refrigerant condenser;Transmission net band group is provided in the rack components, it is described Transmission net band group is sent alone mesh belt by array and forms, and every group of transmission net band isolated operation is staggered connects from beginning to end, every group of transmission net The both ends of band are provided with driving wheel.
The utility model has the beneficial effects that each equipment on production line is connected by transmission mechanisms such as the first elevators Come, so that artificial participation is reduced between process, to reduce production intensity;It squeezes simultaneously automatic using equipment in powder production stage Processing reduces manual intervention, improves production quality.
1, water is evacuated in cleaning axis by water pump, and is projected by the spray head of water outlet pipe end to aggregate bin inner wall, thus right The rice entered in aggregate bin after diversion seat shunts is rinsed, and is replaced immersion type to wash rice using rinsing, is washed rice not reducing The water consumption washed during rice is saved in the case where effect.
2, it being provided with extrusion roller in the curing lower hopper of aging machine, the direction of rotation for squeezing out roller is consistent with the direction of blanking, When extruder motor drives extrusion roller rotation, one downward power of material after giving curing, to facilitate blanking.
3, movable end cover is mounted in string extrusion cylinder by bolt, and wire squeeze screw rod is connect by shaft coupling with variable-frequency motor, When needing to clean wire squeeze screw rod, movable end cover is removed, and separate wire squeeze screw rod with variable-frequency motor using shaft joint, then will Wire squeeze screw rod extraction, with easy to clean.
4, the screw pitch of curing screw rod and wire squeeze screw rod is gradation type, and the pressure for giving material conveying during transportation gradually increases Greatly, in favor of transmitting and improve the mouthfeel of finished product.
5, using the freezing aging of mesh belt group is continuously transmitted, process is uniform and quick, reduces space occupied.
Detailed description of the invention
Fig. 1 is the utility model connection schematic diagram.
Fig. 2 is sand eliminator structural schematic diagram.
Fig. 3 is aging machine structural schematic diagram.
Fig. 4 is to squeeze powder extruder structure schematic diagram.
Fig. 5 is freezing ageing machine schematic diagram.
Label character described in figure indicates are as follows: the 1, first elevator;2, sand eliminator;201, shell;202, rice is fed Mouthful;203, diversion seat;204, aggregate bin;205, drain hole;206, rice discharge bucket;207, motor is cleaned;208, axis is cleaned; 209, outlet pipe;210, rotary joint;211, water inlet pipe;212, water pump;3, rice distributor;4, puffed wheat tank;5, it second is promoted Machine;6, jet flow rice washing machine;7, drainage Fang Dou;8, pulverizer;9, air hose;10, cyclone separator;11, airlock;12, storing is fed Material machine;13, blender;14, aging machine;141, cylinder is cured;142, feed hopper is cured;143, lower hopper is cured;144, roller is squeezed out; 145, driving motor;146, screw rod is cured;147, extruder motor;15, powder ball conveyer;16, powder extruder is squeezed;161, wire squeeze Cylinder;162, rack;163, wire squeeze feed hopper;164, wire squeeze discharge barrel;165, wire squeeze plate;166, fixed end cap;167, movable end Lid;168, wire squeeze screw rod;169, shaft coupling;170, variable-frequency motor;171, cooling blower;17, aging conveyer;18, oil spout frame; 19, ageing machine is freezed;191, rack components;192, freezer;193, air-cooler;194, refrigerant condenser;195, transmission net band Group;196, driving wheel;20, thawing apparatus;21, loose wire machine;22, cutting machine;23, stacker.
Specific embodiment
In order to enable those skilled in the art to better understand the technical solutions of the present invention, with reference to the accompanying drawing to this reality Be described in detail with novel, the description of this part be only it is exemplary and explanatory, should not be to the protection scope of the utility model There is any restriction effect.
As Figure 1-Figure 5, the specific structure of the utility model are as follows: it includes set gradually by material transmission direction One elevator 1, sand eliminator 2, rice distributor 3, puffed wheat tank 4, jet flow rice washing machine 6, drainage side's bucket 7, pulverizer 8, storing are fed Material machine 12, blender 13, aging machine 14, powder ball conveyer 15, squeeze powder extruder 16, aging conveyer 17, freezing ageing machine 19, Thawing apparatus 20, loose wire machine 21, cutting machine 22, stacker 23;The exit of the puffed wheat tank 4 is provided with the second elevator 5, institute The end for stating the second elevator 5 is set to the top of jet flow rice washing machine 6;Wherein, setting puffed wheat tank 4 is in order to enable rice in steep After greatly softened, the hardness of rice lowers significantly, be convenient to it is subsequent crushing obtain rice flour particle more evenly, also certain The energy consumption of crushing is reduced in degree;After the soaking cleaning of rice, in order to reduce crush after water content in rice flour, be provided with drainage Side's bucket 7, the bottom and side of drainage side's bucket 7 are equipped with the movable water strainer of large area, are equipped with water receiving tank outside water strainer, When the rice after cleaning enters in drainage side's bucket 7, the moisture for storing and containing in rice is discharged in water strainer in time, guarantees rice and water Drainage side's bucket 7 is not overflowed, rice removes water receiving tank after carrying out 20 to 30 minutes drainages, opens the gear of drainage side 7 bottoms of bucket Plate, rice drop into pulverizer 8;Rice by pulverizer 8 crushing after, in order to reduce transmission process generation dust and Broken rice flour particle is screened, cyclone separator, the powder are set between the pulverizer 8 and storing feeder 12 The exit of broken machine 8 is provided with air hose 9, and the air hose 9 connect with cyclone separator 10, after pulverizer 8 crushes rice, passes through The effect of blower, rice flour particle enter cyclone separator, and the excessive rice flour particle of granularity then drops back into pulverizer, re-starts powder Broken, the lesser dust of granularity enters bag filter, and the exit of the cyclone separator 10 is provided with airlock 11, the pass Wind device 11 is set to the top of storing feeder 12, and the rice flour particle for screening completion is fallen into storing feeder 12;Storing feeding In machine 12 rice flour particle enter blender 13 in, blender 13 be biaxial rneader, two agitating screws move toward one another with into Row stirring, blender 13 and automatic watering apparatus etc. connects, are filled the water in previous blender 13, then rice flour is become powder by stirring Group;It is provided with oil spout frame 18 on the aging conveyer 17, is provided with atomizer on the oil spout frame 18.
Preferably, the sand eliminator 2 includes shell 201, and 201 upper end of shell is provided with rice feed inlet 202, institute It states and is provided with diversion seat 203 below rice feed inlet 202,203 upper end of diversion seat is cone, and rice is from rice feed inlet After 202 enters shell 201,203 upper end of diversion seat is fallen to, then uniformly spreads out and continues to fall in aggregate bin 204, Coaxial aggregate bin 204 is provided in the shell 201 below diversion seat 203, the aggregate bin 204 is back taper, The upper end radius is greater than lower end radii, and the rice fallen down from diversion seat 203 drops down onto, 204 inner wall upper end of aggregate bin, then rice edge 204 inner wall of aggregate bin glides, and is disposed with drain hole 205 on 204 side wall of aggregate bin, sets below the aggregate bin 204 It is equipped with the rice discharge bucket 206 of the rice discharge after cleaning;Cleaning motor 207 is provided in the diversion seat 203, it is described clear The rotary shaft for washing motor 207 is fixedly connected with the cleaning axis 208 in aggregate bin 204, is vertically arranged on 208 side wall of cleaning axis It is provided with outlet pipe 209,209 end of outlet pipe is provided with spray head, and 208 lower end of cleaning axis passes through rotary joint 210 It is connect with water inlet pipe 211, water pump 212 is provided on the water inlet pipe 211, the water inlet pipe 211 stretches out shell 201 and water source connects It connects, opens water pump 212, water is pumped into cleaning axis 208 and is sprayed through spray head, to the rice slid on 204 inner wall of aggregate bin It is washed away, replaces immersion type to clean rice using flush clean rice, to save water.
Preferably, the aging machine 14 includes curing cylinder 141, and the 141 upper end side of curing cylinder is provided with curing charging Bucket 142, curing 141 lower end of cylinder is provided with curing lower hopper 143 in the distal end for having curing feed hopper 142, under the curing It is provided on 143 side wall of hopper and squeezes out roller 144,144 both ends of extrusion roller are provided with shaft, and the shaft is set under curing In 143 side wall of hopper, the shaft for squeezing out 144 one end of roller, which is stretched out curing lower hopper 143 and is driven with driving motor 145, to be connected It connects;Curing screw rod 146 is provided in the curing cylinder 141,146 both ends of curing screw rod are provided with bearing, and the bearing is set It is placed in curing cylinder 141, the curing screw rod 146 is arranged along curing feed hopper 142 to curing lower hopper 143, the curing spiral shell 146 one end of bar passes through curing cylinder 141 and extruder motor 147 is sequentially connected, and the curing screw rod 146 is gradation type screw rod, described The screw pitch for curing screw rod 146 is successively successively decreased from curing feed hopper 142 to curing lower hopper 143.
Preferably, the squeezing powder extruder 16 includes string extrusion cylinder 161, and the string extrusion cylinder 161 is set in rack 162, institute It states 161 upper end side of string extrusion cylinder and is provided with wire squeeze feed hopper 163,161 lower end of string extrusion cylinder is in the distal end of wire squeeze feed hopper 163 It is provided with wire squeeze discharge barrel 164, replaceable wire squeeze plate 165 is provided in the wire squeeze discharge barrel 164;The string extrusion cylinder 161 One end is provided with fixed end cap 166, and the other end is equipped with movable end cover 167 by bolt, is provided in the movable end cover 167 Bearing is provided with bearing block on the inside of the fixed end cap 166;Wire squeeze screw rod 168 is provided in the string extrusion cylinder 161, it is described to squeeze Silk screw rod 168 is Variable pitch screw, and the screw pitch of the wire squeeze screw rod 168 is successively passed from wire squeeze feed hopper 163 to wire squeeze discharge barrel 164 Subtract, the wire squeeze screw rod 168 is connect by shaft coupling 169 with variable-frequency motor 170;162 lower end of rack is provided with towards crowded The cooling blower 171 of silk discharge barrel 164.
Preferably, the freezing ageing machine 19 includes rack components 191, and rack components 191 is set in freezer 192, Air-cooler 193 is provided in the freezer 192, the air-cooler 193 is connected with refrigerant condenser 194;The rack components Transmission net band group 195 is provided on 191, the transmission net band group 195 is sent alone mesh belt by array and forms, every group of transmission net band Isolated operation is staggered connects from beginning to end, and the both ends of every group of transmission net band are provided with driving wheel 196;Air-cooler 193 compresses freezing The cold air that machine 194 generates is blown into freezer 192 to carry out aging to crushing.
Specific production process: choose full grains, free from insect pests rice through the first elevator be delivered in sand eliminator into Row removal of impurities cleaning, the rice after cleaning is delivered in puffed wheat tank by rice distributor to be impregnated;It will be impregnated using the second elevator It is cleaned again in good rice investment jet flow rice washing machine, then puts into drainage Fang Douzhong and carry out the separation of water rice, be separated from water Rice afterwards drops into crusher storing tank;Rice is delivered in pulverizer by crusher storing tank to be crushed, so that Rice becomes powdery, and smashed rice enters after screening to be fallen into investment storing feeder;In storing feeder Rice flour is sent into blender, and water is added in blender and rice flour is stirred until stirring into powder ball;The powder ball stream being stirred Enter and is cured into aging machine;Powder ball after curing is delivered to by powder ball conveyer squeezes powder extruder, and squeezing powder extruder will Powder ball squeezes into strips;Vermicelli are sent into freezing degradation mechanism by aging conveyer after supercooling oil spout and carry out aging to add Work Cheng Fensi;Bean vermicelli enters the interior progress of loose wire machine loosely after passing through thawing apparatus;Bean vermicelli after loose drop into cutting machine into Row cutting;Bean vermicelli after cutting drops into stacker, is then packed and stored.
It should be noted that, in this document, the terms "include", "comprise" or its any other variant are intended to non-row His property includes, so which element is the process, method, article or equipment for including a series of elements not only include, and And further include other elements that are not explicitly listed, or further include for this process, method, article or equipment institute it is intrinsic Element.
Specific case used herein is expounded the principles of the present invention and embodiment, above example Illustrate the method and its core concept for being merely used to help understand the utility model.The above is only the preferred of the utility model Embodiment, it is noted that due to the finiteness of literal expression, and objectively there is unlimited specific structure, for this technology For the those of ordinary skill in field, without departing from the principle of this utility model, several improvement, retouching can also be made Or variation, above-mentioned technical characteristic can also be combined in the right way;These improve retouching, variation or combination, or not It is improved that the conception and technical scheme of utility model are directly applied into other occasions, it is regarded as the protection of the utility model Range.

Claims (5)

1. a kind of squeezing powder production line, which is characterized in that it include the first elevator (1) set gradually by material transmission direction, Sand eliminator (2), rice distributor (3), puffed wheat tank (4), jet flow rice washing machine (6), drainage Fang Dou (7), pulverizer (8), storing Feeder (12), aging machine (14), powder ball conveyer (15), squeezes powder extruder (16), aging conveyer at blender (13) (17), ageing machine (19), thawing apparatus (20), loose wire machine (21), cutting machine (22), stacker (23) are freezed;The puffed wheat tank (4) exit is provided with the second elevator (5), and the end of second elevator (5) is set to the upper of jet flow rice washing machine (6) Side;Cyclone separator, the exit setting of the pulverizer (8) are set between the pulverizer (8) and storing feeder (12) Have air hose (9), the air hose (9) connect with cyclone separator (10), and the exit setting of the cyclone separator (10) is related Wind device (11), the airlock (11) are set to the top of storing feeder (12);It is provided on the aging conveyer (17) Oil spout frame (18) is provided with atomizer on the oil spout frame (18).
2. a kind of squeezing powder production line according to claim 1, which is characterized in that the sand eliminator (2) includes shell (201), shell (201) upper end is provided with rice feed inlet (202), is provided with and is led below the rice feed inlet (202) It flows seat (203), diversion seat (203) upper end is cone, is provided with below diversion seat (203) in the shell (201) Coaxial aggregate bin (204) is disposed with drain hole (205), the aggregate bin on aggregate bin (204) side wall (204) lower section is provided with the rice discharge bucket (206) of the rice discharge after cleaning;It is provided in the diversion seat (203) clear It washes motor (207), the rotary shaft of cleaning motor (207) is fixedly connected with the cleaning axis (208) in aggregate bin (204), institute It states to be vertically arranged on cleaning axis (208) side wall and be provided with outlet pipe (209), outlet pipe (209) end is provided with spray head, institute It states cleaning axis (208) lower end to connect by rotary joint (210) with water inlet pipe (211), is provided with water on the water inlet pipe (211) It pumps (212), the water inlet pipe (211) is stretched out shell (201) and connect with water source.
3. a kind of squeezing powder production line according to claim 1, which is characterized in that the aging machine (14) includes curing cylinder (141), curing cylinder (141) the upper end side is provided with curing feed hopper (142), and curing cylinder (141) lower end is in curing The distal end of feed hopper (142) is provided with curing lower hopper (143), is provided with extrusion roller on curing lower hopper (143) side wall (144), extrusion roller (144) both ends are provided with shaft, and the shaft is set in curing lower hopper (143) side wall, described The shaft for squeezing out roller (144) one end stretches out curing lower hopper (143) and is sequentially connected with driving motor (145);The curing cylinder (141) curing screw rod (146) is provided in, the curing screw rod (146) one end passes through curing cylinder (141) and extruder motor (147) it is sequentially connected, the curing screw rod (146) is gradation type screw rod, and the screw pitch of curing screw rod (146) is fed from curing Bucket (142) successively successively decreases to curing lower hopper (143).
4. a kind of squeezing powder production line according to claim 1, which is characterized in that the squeezing powder extruder (16) includes wire squeeze Cylinder (161), the string extrusion cylinder (161) is set on rack (162), string extrusion cylinder (161) the upper end side be provided with wire squeeze into Hopper (163), string extrusion cylinder (161) lower end are provided with wire squeeze discharge barrel (164), institute in the distal end of wire squeeze feed hopper (163) It states in wire squeeze discharge barrel (164) and is provided with replaceable wire squeeze plate (165);Described string extrusion cylinder (161) one end is provided with fixing end It covers (166), the other end is equipped with movable end cover (167) by bolt, is provided with bearing in the movable end cover (167), described Bearing block is provided on the inside of fixed end cap (166);It is provided with wire squeeze screw rod (168) in the string extrusion cylinder (161), the wire squeeze spiral shell Bar (168) be Variable pitch screw, the screw pitch of the wire squeeze screw rod (168) from wire squeeze feed hopper (163) to wire squeeze discharge barrel (164) according to Secondary to successively decrease, the wire squeeze screw rod (168) is connect by shaft coupling (169) with variable-frequency motor (170);Rack (162) lower end It is provided with the cooling blower (171) towards wire squeeze discharge barrel (164).
5. a kind of squeezing powder production line according to claim 1, the freezing ageing machine (19) include rack components (191), Rack components (191) is set in freezer (192), is provided with air-cooler (193), the cold wind in the freezer (192) Machine (193) is connected with refrigerant condenser (194);Transmission net band group (195), the biography are provided on the rack components (191) It send mesh belt group (195) that mesh belt is sent alone by array to form, every group of transmission net band isolated operation is staggered connects from beginning to end, every group of biography The both ends of mesh belt are sent to be provided with driving wheel (196).
CN201820990110.0U 2018-06-26 2018-06-26 A kind of squeezing powder production line Expired - Fee Related CN209017835U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820990110.0U CN209017835U (en) 2018-06-26 2018-06-26 A kind of squeezing powder production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820990110.0U CN209017835U (en) 2018-06-26 2018-06-26 A kind of squeezing powder production line

Publications (1)

Publication Number Publication Date
CN209017835U true CN209017835U (en) 2019-06-25

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201820990110.0U Expired - Fee Related CN209017835U (en) 2018-06-26 2018-06-26 A kind of squeezing powder production line

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CN (1) CN209017835U (en)

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Granted publication date: 20190625