CN209009765U - A kind of Full-automatic cutting film device - Google Patents
A kind of Full-automatic cutting film device Download PDFInfo
- Publication number
- CN209009765U CN209009765U CN201821744146.7U CN201821744146U CN209009765U CN 209009765 U CN209009765 U CN 209009765U CN 201821744146 U CN201821744146 U CN 201821744146U CN 209009765 U CN209009765 U CN 209009765U
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- CN
- China
- Prior art keywords
- cut
- knife
- full
- film device
- slide rail
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 238000005520 cutting process Methods 0.000 title claims abstract description 43
- 230000001360 synchronised Effects 0.000 claims abstract description 30
- 230000003028 elevating Effects 0.000 claims abstract description 19
- 238000001514 detection method Methods 0.000 claims abstract description 12
- 238000003825 pressing Methods 0.000 claims description 7
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 239000011230 binding agent Substances 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 7
- 239000000758 substrate Substances 0.000 description 7
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 206010069794 Device issue Diseases 0.000 description 1
- 210000003491 Skin Anatomy 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000003638 reducing agent Substances 0.000 description 1
Abstract
The utility model relates to the utility model to provide a kind of Full-automatic cutting film device, including roller tables, PLC, the plate conveying mechanism being installed in roller tables and column frame, X-axis power mechanism, testing agency, feeding pressure mechanism, cutting mechanism and the elevating mechanism being connected by power with cutting mechanism；X-axis power mechanism includes two crossbeams and a pair of slide rail for being fixedly installed in two crossbeam bottoms being fixedly mounted on above column frame, is equipped with X-axis sliding floor in slide rail.The utility model uses universal digital touch sensor, and the sensor is high to plate detection accuracy, and response frequency is fast, and detection accuracy is up to 0.005mm；Servo motor drives synchronous belt mobile, fast response time, and precision is high.Cut-off knife is controlled using rotary cylinder, and cut-off knife can be made to be not required to Y-axis reset, i.e., reciprocally cut.
Description
Technical field
The utility model relates to a kind of automatic film cutting devices, belong to carpenter and coat field.
Background technique
Coating machine pattern is that substrate and hymeniderm are glued together with the mode of gluing at present, if substrate has different shape, then
By various small wheels, substrate is covered, is coated on hymeniderm closely on substrate.Substrate is conveyed forward in turn by guide wheel
Walking, hymeniderm is covered by substrate, under the action of glue cohesive force；Passively as substrate is walked forward, wrapped when one
After the completion of covering, then hymeniderm is needed to cut off, is placed on special position.But original product does not have the function of cutting film automatically, but specially
Door arranges one to two people to be responsible for the station for cutting film of the coating machine.For from production cost, the cost of client is increased
Investment.Moreover, in the long run, if client will improve efficiency, the operating rate of equipment just needs to accelerate, and aritificial cut-off is in speed
It not necessarily can satisfy requirements of one's work on degree.
Utility model content
It is skilful to provide a kind of structure design for the shortcomings that technical problem to be solved in the utility model is, overcomes the prior art
Wonderful, highly reliable, high degree of automation automatic film cutting device.
In order to solve the above technical problems, the utility model provides a kind of Full-automatic cutting film device, including roller tables, PLC, peace
Loaded on the plate conveying mechanism and column frame in roller tables, further includes X-axis power mechanism, testing agency, feeding pressure mechanism, cuts
Mechanism and the elevating mechanism being connected by power with cutting mechanism；X-axis power mechanism includes being fixedly mounted on above column frame
Two crossbeams and a pair are fixedly installed in the slide rail of two crossbeam bottoms, are equipped with X-axis sliding floor in slide rail；X
A pair of of cut-off knife lifting guide pillar is fixedly installed with below axis sliding floor；The cut-off knife mechanism is mounted on cut-off knife liter by linear bearing
It drops on guide post；Cutting mechanism includes rotary cylinder, cut-off knife sliding block, the swing type cutting head being fixedly mounted on rotary cylinder, peace
Cut-off knife slide rail profile below X-axis sliding floor；It is sliding that cut-off knife is fixedly installed with below cut-off knife slide rail profile
Dynamic guide rail, both ends are separately installed with master-slave synchronisation belt wheel；Main synchronous pulley is connected by power with servo motor；Rotary cylinder is mounted on
It is fixed on the synchronous belt pressing plate on synchronous belt, synchronous belt pressing plate is fixed with cut-off knife sliding block, and cut-off knife sliding block can be slided in cut-off knife and be led
Y direction sliding is done on rail；Testing agency includes position-detection sensor；Position-detection sensor is fixedly mounted on feeding pressure mechanism
Right side.
The technical solution that the utility model further limits are as follows: elevating mechanism includes handwheel, worm and gear and and worm gear
The elevating screw being fixedly connected；Handwheel is mounted on worm shaft end；Elevating screw is by lifting nut and is mounted on cutting mechanism
Lifting nut seat connection.
Further, feeding pressure mechanism includes the left and right press cylinder and fixed peace being fixedly mounted below X-axis sliding floor
Pressure plate mounted in press cylinder bottom；Left and right press cylinder is respectively arranged in the two sides of cutting mechanism；Left and right press cylinder
Spacing is 130mm；Position-detection sensor is installed on the right side of right side press cylinder.
Further, cut-off knife slide rail profile is the aluminium section being fixedly installed in below X-axis sliding floor.
Further, attachment beam is fixedly installed with above two crossbeams；It is equipped on attachment beam and connects with X-axis sliding floor
The reset cylinder connect.
Further, solenoid valve is separately installed between left and right press cylinder, reset cylinder, rotary cylinder and PLC.
Further, synchronous belt is open-type synchronous belt；Synchronous belt idle pulley is installed below master-slave synchronisation belt wheel.
It further, further include feeding pressure roller and its power mechanism.
Further, the position-detection sensor is numeric type touch sensor.
The beneficial effects of the utility model are: the utility model uses universal digital touch sensor, the sensor
High to plate detection accuracy, response frequency is fast, and detection accuracy is up to 0.005mm；Servo motor drives synchronous belt mobile, response speed
Degree is fast, and precision is high.Cut-off knife is controlled using rotary cylinder, and cut-off knife can be made to be not required to Y-axis reset, i.e., reciprocally cut.In addition two are used
Group solenoid valve and press cylinder cooperate, and take full advantage of the stiction of object, reach the X-axis speed of travel and the plate speed of travel
Consistent purpose；Overcome the drawbacks of existing equipment is not cut automatically；The device fast response time, it is high-efficient up to 0.1s,
Entirely cutting movement can complete within 2S；A large amount of manpower is saved, production cost is reduced.
Detailed description of the invention
Fig. 1 is the schematic perspective view of the utility model embodiment 1.
Fig. 2 is the structural front view of the utility model.
Fig. 3 is the structure top view of the utility model.
Fig. 4 is the part-structure exploded view of the utility model.
Fig. 5 is the structural schematic diagram of the reset cylinder of the utility model.
Fig. 6 is the elevating mechanism partial structure diagram of the utility model.
Fig. 7 is the beam structure schematic diagram of the utility model.
Fig. 8 is the sliding rail structure schematic diagram of the utility model.
Fig. 9 is the structural schematic diagram of the utility model X-axis sliding floor.
Figure 10 is the structural schematic diagram that the utility model cuts lifting guide pillar.
Figure 11 is the main view of the utility model cutting mechanism.
Figure 12 is the structural front view of the cutting mechanism of the utility model.
Figure 13 is the structural schematic diagram of the left and right press cylinder of the utility model.
Specific embodiment
The utility model is described further with reference to the accompanying drawings and detailed description.
Embodiment 1
A kind of Full-automatic cutting film device provided in this embodiment, as shown in figures 1-13: including at least roller tables 1, PLC is controlled
Device, feeding pressure roller and its power mechanism 2, the plate conveying mechanism being installed in roller tables and column frame 3 and column frame 8,
X-axis power mechanism, testing agency, feeding pressure mechanism, cutting mechanism 11 and the elevating mechanism being connected by power with cutting mechanism.
X-axis power mechanism includes being fixedly mounted on two crossbeams 4 above column frame and a pair is fixedly installed in two
The slide rail 19 of crossbeam bottom is equipped with X-axis sliding floor 15 in slide rail；It is fixedly installed with below X-axis sliding floor
A pair of of cut-off knife lifting guide pillar 20.Cut-off knife mechanism is mounted in cut-off knife lifting guide pillar 20 by linear bearing.Above two crossbeams 4
It is fixedly installed with attachment beam 5；The reset cylinder 16 connecting with X-axis sliding floor is installed on attachment beam 5.Control the reset of X-axis.
Cutting mechanism includes rotary cylinder 30, cut-off knife sliding block 29, the swing type cutting head being fixedly mounted on rotary cylinder
31, the cut-off knife slide rail profile 24 being mounted below X-axis sliding floor；It is fixedly installed with below cut-off knife slide rail profile
Cut-off knife slide rail 27, both ends are separately installed with master-slave synchronisation belt wheel 25,25 '；Synchronous belt 28 is open-type synchronous belt；Principal and subordinate is same
Synchronous belt idle pulley 26 is installed below step belt wheel.Rotary cylinder is connected by power with servo motor 21.
Main synchronous pulley is connected by power with servo motor and planetary reducer 17；Rotary cylinder, which is mounted on, is fixed on synchronous belt
On synchronous belt pressing plate 32 on, synchronous belt pressing plate and cut-off knife sliding block 29 are fixed, and cut-off knife sliding block can do Y-axis on cut-off knife slide rail
Direction sliding.
Elevating mechanism includes handwheel 7, worm gear 13, worm screw 14 and the elevating screw 18 being fixedly connected with worm gear；Handwheel peace
Mounted in worm shaft end；Elevating screw is connect by lifting nut 22 with the lifting nut seat 23 for being mounted on cutting mechanism.It can lead to
Cross elevating mechanism, the upper-lower height of manual setting cut-off knife.Elevating mechanism concrete principle is that handwheel is mounted on worm shaft end, rotates hand
Wheel drives worm screw to rotate and then worm gear is promoted to rotate, and worm gear is fixed on elevating screw, and worm gear drives elevating screw rotation, rotation
Transhipment turn turns to linear motion, and elevating screw nut moves up and down, and then lifting nut seat is driven to move up and down, and reaches
The purpose for going up and down cut-off knife part.
Feeding pressure mechanism includes the left and right press cylinder 9 being fixedly mounted below X-axis sliding floor and is fixedly mounted on binder
The pressure plate of cylinder bottom；Left and right press cylinder is respectively arranged in the two sides of cutting mechanism；The spacing of left and right press cylinder is
130mm。
Testing agency includes the numeric type touch sensor 10 for being fixedly mounted on the right side of right feeding pressure mechanism.It can be according to reality
Border situation adjusts above and below it and left-right position.Cut-off knife slide rail profile 24 is the aluminium being fixedly installed in below X-axis sliding floor
Profile processed.
The technical solution that structure advanced optimizes in the present embodiment are as follows: left and right press cylinder, rotary cylinder, reset cylinder and
Solenoid valve is separately installed between PLC.Synchronous belt is open-type synchronous belt.Open-type synchronous belt is wrapped on belt wheel, with synchronization
Band pressing plate fixes synchronous belt；The idle pulley of lower part is used to adjust the horizontal position of synchronous belt.
The present embodiment further includes the accurate air pressure regulator 6 being mounted in press cylinder.
Cut-off knife part has used rotary cylinder+swing type cutting head structure, can be not required to Y-axis reset in the case where into
Row back and forth cuts film movement.The two groups of solenoid valves and press cylinder used cooperate, and take full advantage of the stiction of object, reach
It is shared with plate movement position to realize cut-off knife movement for the X-axis speed of travel and the consistent purpose of the plate speed of travel.
This product course of work or principle: this product is opened after plate advances to certain position in front and back two, is quickly cut out
The mechanism of institute's overlay film skin on disconnected plate.Its course of work is as follows:
When latter block of plate 12 is fed pressure roll at the uniform velocity to send to high-precision sensor proximity position, touching sensing
Device issues signal to PLC by it, and then PLC controls solenoid valve, depresses press cylinder, compresses front and back two plates；Simultaneously
PLC controls the solenoid valve of reset cylinder, is vented reset cylinder.At this point, stiction between press cylinder and plate
Under effect, entire X-axis sliding floor is driven to travel forward with plate.One accurate air pressure regulator is housed in the device,
The pressure of press cylinder is controlled with this, and then controls the size of stiction.It ensure that the X-axis movement velocity of the mechanism with this
It is consistent with the plate speed of travel, achieve the purpose that cut-off knife movement and plate movement position are shared.
Meanwhile PLC provides driver of the signal to Y-axis servo motor, driving servo motor rotation, drive synchronous pulley rotation
Turn, and then the synchronous belt where making cut-off knife makees the back-and-forth motion of Y-direction, is realized with this and cuts purpose.
After single is cut in place, PLC makes press cylinder solenoid valve commutate, and press cylinder rises；Signal is issued after 0.5S
To reset cylinder solenoid valve, controls reset cylinder and reset；PLC issues signal to rotary cylinder solenoid valve simultaneously, controls rotary pneumatic
Cylinder is rotated by 90 °, and any 0 ~ 360 degree by the position control of the limiter on rotary cylinder of angle.The commutation of swing type cutting head, to
Sensor issues signal next time.
In addition to the implementation, the utility model can also have other embodiments.It is all to use equivalent replacement or equivalent change
The technical solution to be formed is changed, the protection scope of the requires of the utility model is all fallen within.
Claims (9)
1. a kind of Full-automatic cutting film device, including roller tables, PLC, the plate conveying mechanism and column frame being installed in roller tables,
It is characterized in that: further including X-axis power mechanism, testing agency, feeding pressure mechanism, cutting mechanism and be connected by power with cutting mechanism
Elevating mechanism；
The X-axis power mechanism includes being fixedly mounted on two crossbeams above column frame and a pair is fixedly installed in two cross
The slide rail in beam bottom portion is equipped with X-axis sliding floor in the slide rail；It is fixedly mounted below the X-axis sliding floor
There is a pair of of cut-off knife lifting guide pillar；The cutting mechanism is mounted in cut-off knife lifting guide pillar by linear bearing；
The cutting mechanism includes rotary cylinder, cut-off knife sliding block, the swing type cutting head being fixedly mounted on rotary cylinder, installation
Cut-off knife slide rail profile below X-axis sliding floor；Cut-off knife is fixedly installed with below the cut-off knife slide rail profile
Slide rail, both ends are separately installed with master-slave synchronisation belt wheel；The main synchronous pulley is connected by power with servo motor；The rotation
Cylinder is mounted on the synchronous belt pressing plate being fixed on synchronous belt, and the synchronous belt pressing plate is fixed with cut-off knife sliding block, the cut-off knife
Sliding block can do Y direction sliding on cut-off knife slide rail；
The testing agency includes position-detection sensor；The position-detection sensor is fixedly mounted on the right side of feeding pressure mechanism
Side.
2. Full-automatic cutting film device according to claim 1, it is characterised in that: the elevating mechanism includes handwheel, worm gear
Worm screw and the elevating screw being fixedly connected with worm gear；The handwheel is mounted on worm shaft end；Elevating screw passes through lifting spiral shell
Mother connect with the lifting nut seat for being mounted on cutting mechanism.
3. Full-automatic cutting film device according to claim 2, it is characterised in that: the feeding pressure mechanism includes being fixedly mounted on
Left and right press cylinder below X-axis sliding floor and the pressure plate for being fixedly mounted on press cylinder bottom；The left and right binder gas
Cylinder is respectively arranged in the two sides of cutting mechanism；The spacing of the left and right press cylinder is 130mm；The position-detection sensor peace
Right side loaded on right side press cylinder.
4. Full-automatic cutting film device according to claim 3, it is characterised in that: cut-off knife slide rail profile is to be fixedly mounted
Aluminium section below X-axis sliding floor.
5. Full-automatic cutting film device according to claim 4, it is characterised in that: the company of being fixedly installed with above two crossbeams
Connect beam；The reset cylinder connecting with X-axis sliding floor is installed on the attachment beam.
6. Full-automatic cutting film device according to claim 5, it is characterised in that: the left and right press cylinder, reset cylinder,
Solenoid valve is separately installed between rotary cylinder and PLC.
7. Full-automatic cutting film device according to claim 6, it is characterised in that: the synchronous belt is open-type synchronous belt；
Synchronous belt idle pulley is installed below the master-slave synchronisation belt wheel.
8. Full-automatic cutting film device according to claim 7, it is characterised in that: further include feeding pressure roller and its engine
Structure.
9. Full-automatic cutting film device according to claim 8, it is characterised in that: the position-detection sensor is numeric type
Touch sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821744146.7U CN209009765U (en) | 2018-10-25 | 2018-10-25 | A kind of Full-automatic cutting film device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821744146.7U CN209009765U (en) | 2018-10-25 | 2018-10-25 | A kind of Full-automatic cutting film device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209009765U true CN209009765U (en) | 2019-06-21 |
Family
ID=66840056
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821744146.7U Expired - Fee Related CN209009765U (en) | 2018-10-25 | 2018-10-25 | A kind of Full-automatic cutting film device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209009765U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110834983A (en) * | 2019-11-20 | 2020-02-25 | 湖南买买提环保科技有限公司 | Biodegradable plastic film cutting device |
-
2018
- 2018-10-25 CN CN201821744146.7U patent/CN209009765U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110834983A (en) * | 2019-11-20 | 2020-02-25 | 湖南买买提环保科技有限公司 | Biodegradable plastic film cutting device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190621 Termination date: 20191025 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |