CN209001067U

CN209001067U - A kind of device of automatic cutting Storage Battery Top Cover and bottom cover

Info

Publication number: CN209001067U
Application number: CN201821432179.8U
Authority: CN
Inventors: 刘强; 王士敏
Original assignee: Individual
Current assignee: Individual
Priority date: 2018-09-03
Filing date: 2018-09-03
Publication date: 2019-06-18
Anticipated expiration: 2028-09-03

Abstract

The utility model discloses the devices of a kind of automatic cutting Storage Battery Top Cover and bottom cover, it is characterized by comprising carriage saddle, cell height measuring unit, cutter re-pitching unit, back tool rest unit, autofeed unit, battery feed unit and measurement and control units, the autofeed unit is arranged above carriage saddle, and the cutter re-pitching unit, back tool rest unit are arranged below carriage saddle；The cell height measuring unit is arranged on cutter adjustment unit, the battery feed unit is located in carriage saddle bottom, and the measurement and control unit is electrically connected with cell height measuring unit, cutter re-pitching unit, autofeed unit and battery feed unit respectively.And then by automated procedures, the automatic cutting of the upper cover and bottom cover to the battery of different dimensions can be realized, to be more advantageous to the separation for realizing battery case and leaded substance, be convenient for continuous-flow type operation.

Description

A kind of device of automatic cutting Storage Battery Top Cover and bottom cover

Technical field

The present invention relates to a kind of Battery recycling disassembly system, specifically a kind of automatic cutting Storage Battery Top Cover and bottom The device of lid.

Background technique

With being continuously increased for the various battery dosages such as automobile, battery truck, old and useless battery recycles problem increasingly It is prominent.It is that old and useless battery contains the electrolyte solutions such as a large amount of heavy metal and spent acid, salkali waste first, if dealing with meeting pair improperly Natural environment forms serious pollution；Secondly, many kinds of substance in old and useless battery can recycle, efficient, energy-efficient battery Dismantlement technology not only can to avoid the pollution to environment, can also reduce energy during old and useless battery recycles, The consumption of resource.

From the point of view of status both at home and abroad, there are two main classes for usual Battery recycling disassembly system, and one kind is to utilize mechanical device First entire lead-acid accumulator is crushed, recycles various technical measures, the various substances mixed are divided From.So, part leaded substance fine crushing and plastic substance stick to each other, both caused difficulty to the separation of different material, It is easy to form secondary pollution in recycling link again.

In order to avoid above-mentioned the problem of first crushing entire battery bring different material stick to each other, another kind of is excision electricity The upper cover in pond, then the substances such as the electrode plate of inside battery are poured out, the patent document if notification number is 105406144 A of CN is public It has opened a kind of lead-acid accumulator and has finely intelligently disassembled technique and device, after cutting off cell cover, using vibration by inside battery Leaded substance pour out, such problem of the prior art process is more, the device is complicated, affects production efficiency.

Summary of the invention

In view of the deficiencies of the prior art, the object of the present invention is to provide the dresses of a kind of automatic cutting Storage Battery Top Cover and bottom cover It sets, is gone out by the deformation measurement of elastic guide plate by the height of cutting battery, and according to the cell height data measured, it is automatic to adjust Spacing between whole two panels cutter, last autofeed, while cutting off the upper cover and bottom cover of battery.

A kind of device of automatic cutting Storage Battery Top Cover and bottom cover, it is characterised in that: it is measured including carriage saddle, cell height Unit, cutter re-pitching unit, back tool rest unit, autofeed unit, battery feed unit and measurement and control unit, institute It states autofeed unit to be arranged above carriage saddle by support shaft, the cutter re-pitching unit passes through fore-stock and knife rest Seat side is movably connected, and the back tool rest unit is oppositely arranged on the carriage saddle other side；The cell height measuring unit setting On cutter adjustment unit, the region between the cutter re-pitching unit and back tool rest unit is equipped with battery feed unit； The measurement and control unit respectively with cell height measuring unit, cutter re-pitching unit, autofeed unit and electricity The electrical connection of pond feed unit.

Preferably, the back tool rest unit includes back tool rest, lead screw base, track base, rear cutter, rear position plate and rear positioning Bracket is equipped with rear cutter, institute in the lower end inside face of back tool rest wherein the back tool rest is vertically fixedly mounted below carriage saddle The lateral surface for stating back tool rest is equipped with rear locating support, and the rear locating support lower end horizontal connection has one piece of rear position plate, described On lead screw base and the back tool rest medial surface of track base setting.

Preferably, the cutter re-pitching unit include first servo motor, the first speed reducer, the first spin-ended lead screw, Guide rail, preceding cutter, follow rest, prelocalization plate and prelocalization bracket；The preceding cutter is arranged under the trailing flank of follow rest End, the follow rest leading flank is equipped with the installation of the first speed reducer and prelocalization bracket, before the prelocalization plate is horizontally set on Locating support lower end；The first servo motor is connect by flange with the first speed reducer, one end of the first spin-ended lead screw Cooperate after follow rest with the rotation screw of the first speed reducer, the other end is fixed on back tool rest by lead screw base, described The quantity of guide rail preferably two, two guide rails are arranged in parallel, and one end of which is fixed on back tool rest, the other end is passed through in follow rest It is fixedly linked afterwards with fore-stock, linear bearing is equipped between the follow rest and guide rail.

Preferably, the blade of cutter and rear cutter is arranged to zigzag after described.

Preferably, the cell height measuring unit includes elastic guide plate, foil gauge, strain transmitter, the elasticity Guide plate includes preceding guide plate and rear guide plate, and the preceding guide plate is fixed on prelocalization plate, and the rear guide plate is fixed on On rear position plate, the first foil gauge and the second foil gauge are respectively equipped on the preceding guide plate and rear guide plate；Described first answers Become piece, the second foil gauge passes through strain transmitter respectively and the electrical connection of measurement and control unit.

Preferably, the autofeed unit includes that erection support, the second servo motor, the second speed reducer and second are spin-ended Lead screw, the erection support is horizontally-supported on the ground by support shaft, and the quantity of support shaft preferably four；Second servo Motor is arranged on the erection support, and second speed reducer is connect by flange with the second servo motor, and described second stops One end of rotation lead screw is matched by rotation screw with the second speed reducer, the other end after erection support with the carriage saddle Center is fixedly linked, and the carriage saddle is equipped with the through-hole matched with support shaft, is equipped with linear bearing in through-hole, in turn It is socketed in support shaft by linear bearing.

Preferably, the auto-feed unit includes that battery slide, leading screw bearing, third servo motor, unidirectional-folding push away Pawl, third speed reducer, screw, rotating threaded shaft and sliding slot, the battery slide are arranged in parallel in the left and right sides of screw rod support；? The third speed reducer is installed, the third servo motor is connect by flange with third speed reducer, described in leading screw bearing Rotating threaded shaft is connected by screw with sliding slot cooperation, is pawled on the chute equipped with unidirectional-folding.

Preferably, first speed reducer, the second speed reducer, third speed reducer use worm-gear speed reducer.The present invention The utility model has the advantages that

The device of automatic cutting Storage Battery Top Cover and bottom cover of the invention is by auto-feeder, by different dimensions Battery send to measurement station and cutting work station, cut while realization automatically to cell cover and bottom cover, and battery exists After cutting away upper cover and bottom cover, the leaded substance of inside battery is made to be easier to separate with battery case, the beneficial effect is that: 1, it realizes The automation cutting of cell cover and bottom cover, is convenient for pipelining；2, entire cutting process energy consumption is lower, while will not Environment is polluted, energy-saving and environment-friendly theme is met.

Detailed description of the invention

Fig. 1 is structural schematic diagram of the invention；

Fig. 2 is cell height measuring unit schematic diagram of the invention；

Fig. 3 is cutter re-pitching unit schematic diagram of the invention；

Fig. 4 is back tool rest cell schematics of the invention；

Fig. 5 is autofeed cell schematics of the invention；

Fig. 6 is auto-feed cell schematics of the invention；

Fig. 7 is data processing and control unit connection schematic diagram of the invention；

In figure: 10, cell height measuring unit；11, preceding guide plate；12, the first foil gauge；13, rear guide plate；14, it answers Become transmitter；15, the second foil gauge；20, cutter re-pitching unit；21, first servo motor；22, the first speed reducer；23, First spin-ended lead screw；24, guide rail；25, preceding cutter；26, follow rest；27, prelocalization plate；28, linear bearing；30, back tool rest Unit；31, back tool rest；32, lead screw base；33, rear cutter；34, rear locating support；35, track base；36, rear position plate；40, certainly Dynamic feed unit；41, attachment base；42, the second servo motor；43, the second speed reducer；44, the second spin-ended lead screw；45, installation branch Seat；50, battery feed unit；51, battery slide；52, leading screw bearing；53, third servo motor；54, unidirectional-folding is pawled； 55, third speed reducer；56, screw；57, lead screw；58, sliding slot；60, measurement and control unit；70, carriage saddle；80, fore-stock； 90, support shaft.

Specific embodiment

Below in conjunction with attached drawing, the present invention is described further.

As shown in Figure 1, a kind of device of automatic cutting Storage Battery Top Cover and bottom cover, including carriage saddle 70, cell height are surveyed Measure unit 10, cutter re-pitching unit 20, back tool rest unit 30, autofeed unit 40, battery feed unit 50 and measurement With control unit 60, the autofeed unit 40 is arranged above carriage saddle 70 by support shaft 80, the cutter spacing tune Whole unit 20 is movably connected by fore-stock 80 and 70 side of carriage saddle, and the back tool rest unit 30 is oppositely arranged on carriage saddle 70 The other side；The cell height measuring unit 10 is arranged on cutter adjustment unit 20, the cutter re-pitching unit 20 with Region between back tool rest unit 30 is equipped with battery feed unit 50, and then facilitates and battery conveying comes to cut；The measurement With control unit 60 respectively with cell height measuring unit 10, cutter re-pitching unit 20, autofeed unit 40 and electricity Pond feed unit 50, which is powered, to be connected, so that control cell height measurement is single by processing of the measurement and control unit 60 to signal Member 10, cutter re-pitching unit 20, autofeed unit 40 and battery feed unit 50 carry out relevant work, completion pair The cutting of battery.

As shown in Fig. 2, the cell height measuring unit 10 of the present embodiment, including elastic guide plate, foil gauge, strain pick-up Device 14, the elasticity guide plate includes preceding guide plate 11 and rear guide plate 13, and the preceding guide plate 11 is fixed on prelocalization plate 27 On, the rear guide plate 13 is fixed on rear position plate 36, and the foil gauge includes the first foil gauge 12 and the second foil gauge 15, First foil gauge 12 and the second foil gauge 15 are separately positioned on the preceding guide plate 11 and rear guide plate 13, and then are made Used time passes through the first foil gauge when battery is sent to cutting work station contact, and squeezes elastic forward and backward guide plate (11,15) 12 and second foil gauge 15 measure the deformation signal of two elastic guide plates, and the signal is passed into measurement by strain transmitter 14 With control unit 60, measurement and control unit 60 can according to the position of battery and the deflection of guide plate extrapolate battery across Degree, span adjusts the distance between front and back cutter according to this.

As shown in figure 3, the cutter re-pitching unit 20 includes first servo motor 21, the first speed reducer 22, first Spin-ended lead screw 23, guide rail 24, preceding cutter 25, follow rest 26, preceding battery positioning plate 27, linear bearing 28；Described first slows down Machine 22 uses worm-gear speed reducer, and is installed on follow rest 26, the first servo motor 21 by flange with The connection of first speed reducer 22, described first spin-ended 23 one end of lead screw cooperates with the rotation screw on the first speed reducer 22, another End is fixed on back tool rest 31 by flange seat 32, and the quantity of the guide rail 24 preferably two, left and right ends are separately fixed at On fore-stock 80 and back tool rest 31, the fore-stock 80 is oppositely arranged on 70 lower end of carriage saddle with back tool rest 31.The mobile knife Frame 26 is movably connected by linear bearing 28 with guide rail 24, and after connecting, follow rest 26 can led by linear bearing 28 It is slid back and forth on rail 24.After adopting the above structure, when speed reducer 22 rotates, since the first spin-ended lead screw 23 is fixed, subtract in this way Fast machine 22 will be moved forward and backward in the first spin-ended lead screw 23, and then follow rest 26 is driven to be moved forward and backward along guide rail 24, thus Achieve the purpose that the distance between adjustment front and back cutter.

As shown in figure 4, back tool rest unit 30 includes back tool rest 31, lead screw base 32, track base 35, rear cutter 33, rear positioning Plate 36 and rear locating support 34, wherein the back tool rest 31 is vertically fixedly mounted on 70 lower section of carriage saddle, the rear position plate 36 31 lower end of back tool rest is fixedly mounted on by rear locating support 34, in the back tool rest 31 that the lead screw base 32 is arranged with track base 35 Side top position, in medial surface lower end, rear position plate 36 is arranged by rear locating support 34 rear for the rear setting of cutter 33 31 lateral surface lower end of knife rest.In use, back tool rest 31 can be driven to move up and down by the carriage saddle 70, and then complete to electricity The cutting action of bottom of pond lid.In this application, rear 33 blade of cutter is arranged to zigzag so that it is convenient to enter knife, cuts simultaneously Noise is smaller when cutting, and is easy to use.

As shown in figure 5, the autofeed unit 40 includes erection support 45, the second servo motor 42, the second speed reducer 43 and the second spin-ended lead screw 44；The preferred worm-gear speed reducer of second speed reducer 43, and it is arranged in erection support 45 On, the second servo motor 42 is connect by flange with the second speed reducer 43, and described second spin-ended 44 one end of lead screw is slowed down with second Rotation screw cooperation on machine 42, the other end are fixedly linked by attachment base 41 with back tool rest seat 35.Using the above structure Afterwards, in use, under the drive of the second servo motor 42, the carriage saddle 70 can be driven along branch by the second spin-ended lead screw 44 Support axis 90 moves up and down, and the quantity of guide support axis 90 is four, and is symmetrically distributed on the quadrangle of erection support 45, facilitates branch Support.

As shown in fig. 6, auto-feed unit 50 include battery slide 51, it is leading screw bearing 52, third servo motor 53, unidirectional Folding is pawled 54, third speed reducer 55, screw 56, rotating threaded shaft 57 and sliding slot 58；The third speed reducer 55 is mounted on lead screw On support 52, the third servo motor 53 is connect by flange with third speed reducer 55, and the rotating threaded shaft 57 passes through screw 56 are connected with the cooperation of sliding slot 58, pawl 54 equipped with unidirectional-folding on sliding slot 58.It is driven when taking motor 53 by rotating threaded shaft 57 When sliding slot 58 moves left and right, so that it may be pawled by unidirectional-folding and 54 push the battery to be moved to fixed battery slide 51 to the left On, unidirectional-folding is pawled later, and backlash to the right resets again for 54 meetings, and so on, to achieve the purpose that constantly to convey battery.

The working principle of the application is as shown in Figure 7: the measurement and control unit is connected to by RS232 or USB interface RS485 hub, then by RS485 communication bus, bidirectional data transfers are carried out with strain gauge and motion controller；Its In, foil gauge measurement data is connected to communication bus by RS485 transmitter.It is same between motion controller and servo motor driving Sample is communicated by RS485 bus.Feeding and feed servo motor are connected with respective driver.

The course of work is as follows: when preceding guide plate 11 contacts battery simultaneously with rear guide plate 13, between two contact points Distance gives the height (battery with the scale in its direction of feed vertical direction) of horizontal positioned battery, and two contact points Between distance can be calculated according to the location of the deformation of two guide plates and battery, the first foil gauge 12 and the second strain The measuring signal of piece 15 is converted into digital signal by strain transmitter 14 and is sent to measurement and control unit by RS485 bus 60, generate the motion control signal for adjusting cutter spacing later after calculating, motion control signal is passed through RS485 bus again It send to motion controller, motion controller further executes movement for what motion control signal was converted into first servo motor 21 Signal realizes the adjustment at cutter interval；After motorized feed in place after, the second servo motor 42 pass through the second speed reducer 43 and second Spin-ended lead screw 44 pushes knife rest to move downward the upper cover and bottom cover for cutting off battery respectively by front and back two panels cutter.

Finally, it should be noted that the foregoing is only a preferred embodiment of the present invention, it is not intended to restrict the invention, Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art, still may be used To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features, All within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in of the invention Within protection scope.

Claims

1. a kind of device of automatic cutting Storage Battery Top Cover and bottom cover, it is characterised in that: it is single including carriage saddle, cell height measurement Member, cutter re-pitching unit, back tool rest unit, autofeed unit, battery feed unit and measurement and control unit, it is described The top of the carriage saddle is arranged in autofeed unit, and the cutter re-pitching unit passes through fore-stock and the carriage saddle Side is movably connected, and the back tool rest unit is oppositely arranged on the carriage saddle other side；The cell height measuring unit is set Set on the cutter re-pitching unit, battery feed unit setting the cutter re-pitching unit and it is described after Region between tool head unit；The measurement and control unit is adjusted with the cell height measuring unit, cutter spacing respectively Unit, autofeed unit and the electrical connection of battery feed unit.

2. the device of a kind of automatic cutting Storage Battery Top Cover and bottom cover according to claim 1, it is characterised in that: after described Tool head unit includes back tool rest, lead screw base, track base, rear cutter, rear position plate and rear locating support, and the back tool rest is vertically solid Dingan County is mounted in the carriage saddle bottom, and the rear cutter is arranged in the medial surface of the back tool rest and makes the rear cutter at least It is partially protrude through the bottom end of the back tool rest, the rear locating support is arranged in the lateral surface of the back tool rest, positions after described The lower end of the rear locating support is arranged in plate, and the medial surface of the back tool rest is arranged in the lead screw base and the track base On.

3. the device of a kind of automatic cutting Storage Battery Top Cover and bottom cover according to claim 2, it is characterised in that: described to cut Knife re-pitching unit include first servo motor, the first speed reducer, the first spin-ended lead screw, guide rail, preceding cutter, follow rest, Prelocalization plate and prelocalization bracket；The preceding cutter is arranged in the medial surface of the follow rest and makes the preceding cutter at least It is partially protrude through the bottom end of the follow rest, first speed reducer and prelocalization bracket are mounted on the outer of the follow rest The lower end of the prelocalization bracket is arranged in side, the prelocalization plate；The first servo motor passes through flange and described the The connection of one speed reducer, one end of the first spin-ended lead screw pass through the rotation screw of the follow rest and first speed reducer Cooperation, the other end are fixed on the back tool rest by the lead screw base, and one end of the guide rail is solid by the track base It is scheduled on the back tool rest, the other end passes through the follow rest and is fixedly linked with the fore-stock, the follow rest and institute It states and is equipped with linear bearing between guide rail.

4. the device of a kind of automatic cutting Storage Battery Top Cover and bottom cover according to claim 3, it is characterised in that: before described The blade of cutter and rear cutter is arranged to zigzag.

5. the device of a kind of automatic cutting Storage Battery Top Cover and bottom cover according to claim 3, it is characterised in that: the electricity Pond height measurement unit includes elastic guide plate, foil gauge, strain transmitter, and the elasticity guide plate includes preceding guide plate with after Guide plate, the preceding guide plate are fixed on the prelocalization plate, and the rear guide plate is fixed on the rear position plate, described Foil gauge includes the first foil gauge and the second foil gauge, and first foil gauge is arranged on the preceding guide plate, and described second Foil gauge setting is on the rear guide plate；The strain transmitter is arranged on the rear guide plate, first foil gauge, Second foil gauge is electrically connected by the strain transmitter with the measurement and control unit respectively.

6. the device of a kind of automatic cutting Storage Battery Top Cover and bottom cover according to claim 1, it is characterised in that: it is described from Dynamic feed unit includes that erection support, the second servo motor, the second speed reducer and the second spin-ended lead screw, the erection support pass through Support shaft is horizontally-supported on the ground；Second servo motor is arranged on the erection support, and second speed reducer is logical It crosses flange to connect with second servo motor, one end of the second spin-ended lead screw is slowed down by rotation screw and described second Machine matches, and the other end passes through the erection support and is fixedly linked with the carriage saddle center, sets on the carriage saddle There is the through-hole matched with the support shaft, be equipped with linear bearing in the through-hole, so that the carriage saddle passes through the straight line Bearing is socketed in the support shaft.

7. the device of a kind of automatic cutting Storage Battery Top Cover and bottom cover according to claim 1, it is characterised in that: the electricity Pond feed unit include battery slide, leading screw bearing, third servo motor, unidirectional-folding pawl, third speed reducer, screw, rotation Turn lead screw and sliding slot, the battery slide is arranged in parallel in the two sides of the leading screw bearing；It is installed in the leading screw bearing Third speed reducer is stated, the third servo motor is connect by flange with the third speed reducer, and the rotating threaded shaft passes through institute It states screw to be connected with sliding slot cooperation, the unidirectional-folding, which is pawled, to be arranged on the sliding slot.

8. the device of a kind of automatic cutting Storage Battery Top Cover and bottom cover according to claim 3, it is characterised in that: described One speed reducer uses worm-gear speed reducer.

9. the device of a kind of automatic cutting Storage Battery Top Cover and bottom cover according to claim 6, it is characterised in that: described Two speed reducers use worm-gear speed reducer.

10. the device of a kind of automatic cutting Storage Battery Top Cover and bottom cover according to claim 7, it is characterised in that: described Third speed reducer uses worm-gear speed reducer.