CN208992183U - A kind of automobile exterior trimming parts punching, welding or bonding flexible automation production line - Google Patents
A kind of automobile exterior trimming parts punching, welding or bonding flexible automation production line Download PDFInfo
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- CN208992183U CN208992183U CN201821523402.XU CN201821523402U CN208992183U CN 208992183 U CN208992183 U CN 208992183U CN 201821523402 U CN201821523402 U CN 201821523402U CN 208992183 U CN208992183 U CN 208992183U
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Abstract
The utility model discloses a kind of automobile exterior trimming parts punchings, welding or bonding flexible automation production line, including the double-deck delivery platform for conveying work pieces mounting base and the handling equipment at the double-deck delivery platform both ends is set, the side of the bilayer delivery platform, it is additionally provided with robot punching system and/or robot welding/adhesive system, the production line further includes having control system, the bilayer delivery platform, handling equipment, robot punching system and robot welding/adhesive system are connected with control system, accurate processing is realized for receiving control system instruction.Entire production process is decomposed multiple stations to complete by the utility model, movement between station is transmitted by assembly line, integrated automation production-line technique process are as follows: fetal membrane is upper --- robot punching --- circulation of fetal membrane circulation --- robot welding/bonding --- fetal membrane or pickup, the movement of each station is all made of robot automation and controls realization, and the three-dimensional for establishing automobile exterior trimming parts punching welding production line is whole.
Description
Technical field
The utility model belongs to automobile parts production field more particularly to a kind of automobile exterior trimming parts punching, welding or bonding
Flexible automation production line.
Background technique
Along with flourishing for domestic automobile industry, each main engine plants release a large amount of new model listing every year, in sedan-chair
Need to process many molding holes on the covering of vehicle and car class bumper, these molding holes to assemble reversing radar,
Headlight washer or other functional holes welding (bonding), reversing radar bracket, headlight clean bracket or other functional supports.Mesh
Before, processing this some holes need to be completed by a large amount of independent equipment.The quantity of equipment is more, and the site area of occupancy is bigger.
The existing flexible automation production line of domestic automobile manufacturing field mainly has vehicle body storage, interior trim assembly, bottom at present
Disk assembly, tire storage and transportation, seat storage and transportation, car door packing, power assembly packing, vehicle assembly, on off-line test and each line and line
Between the modules composition such as the robot that mutually turns linked to.However the punching welding processing of automobile exterior trimming parts is faced, at present in industry not yet
Develop flexible automation production line product.The development similar to this project was not carried out in device fabrication commercial city in host country at present
Work, the FC Automation company that foreign-made quotient also only has Italy attempted development early period, but did not developed into
Cover punching welding production line outfit.
Utility model content
The technical problem to be solved by the utility model is to provide a kind of automobile exterior trimming parts punching, welding or bonding are flexible certainly
Dynamic metaplasia producing line can greatly improve production efficiency compared to conventional process tools, reduce in direct labor hour expense and process
Product amount, while utilization rate of equipment and installations is improved, meet the mixed production requirement of different model product.With domestic industry robot demand
Rapid growth, it is contemplated that succeed in developing and the industrialization of Project Product will obtain significant economic, society and Environmental Effect
Benefit has broad popularization and application prospect.
The utility model is achieved through the following technical solutions:
A kind of automobile exterior trimming parts punching, welding or bonding flexible automation production line, which is characterized in that including for transmitting
The double-deck delivery platform of workpiece assembling seat and the handling equipment that the double-deck delivery platform both ends are set, the bilayer delivery platform
Side, be additionally provided with robot punching system and/or robot welding/adhesive system, the production line further includes having control
System, the bilayer delivery platform, handling equipment, robot punching system and robot welding/adhesive system with control
System is connected, and realizes accurate processing for receiving control system instruction., can be as needed in reality production, it is arranged multiple corresponding
Robot punching system and/or robot welding/adhesive system, processing while to realize multiple fetal membranes.
Preferably, being also connected with fetal membrane pickup workspace beside a handling equipment.
Preferably, on the bilayer delivery platform, handling equipment, robot punching system and robot welding system
It is equipped with electric wiring, is fixed for guaranteeing that workpiece is adsorbed always in transport and process.
Preferably, the bilayer delivery platform, including several head and the tail connections, the identical supply unit of structure, conveying
Unit includes upper platform and lower layer's platform, and the two sides of upper platform and lower layer's platform in the conveying direction are equipped with several idler wheels
Seat, roller mount are equipped with the return pulley for holding workpiece assembling seat to be sent, and upper platform further includes being set to outside roller mount
The linear guide of side installs sliding seat in linear guide and pull rod, one end of pull rod is mounted in linear guide by sliding seat,
Workpiece assembling seat is equipped with the connecting column connecting with the other end of pull rod, and lower layer's platform includes the High speed chain one equipped with horizontal direction
With one driving motor of High speed chain.
More preferably, the side of the upper platform and lower layer's platform is equipped with several wear-resistant blocks one, and each wear-resistant block one is equipped with
Cylinder one, workpiece assembling seat are equipped with card slot compatible with wear-resistant block one.
More preferably, the roller mount further includes the side wheel for being set to the outer upper side of return pulley, and the rotation direction of return pulley is perpendicular
Straight rotation, the rotation direction of side wheel are to horizontally rotate.
More preferably, the linear guide is equipped with driving cylinder, for driving sliding seat that pull rod is driven to transport in linear guide
It is dynamic.
This bilayer delivery platform is novel in design, and the length of delivery platform can be adjusted flexibly according to production requirement, is suitable for work
Machining position is arranged in the two sides of delivery platform in the transmission of part and its mold, and the design of the double-deck delivery platform can reduce equipment and account for
Space utilization rate is improved in ground space, practical.
Preferably, the handling equipment, including rack, workpiece assembling seat, transfer rack, hoisting mechanism and balancing machine
Structure, the workpiece assembling seat is for installing workpiece to be processed, and workpiece assembling seat is removably mounted on transfer rack, elevator
Structure includes guide rail, lead screw and lead screw driving motor, and guide rail is installed on the inside of rack, transfer rack be equipped with for for lead screw vertical
The nut seat that is just upward through and sliding block with guide rail cooperation, lead screw driving motor drive lead screw rotation, transfer rack in lead screw and
Make the movement on vertical direction under the cooperation of nut seat, balance mechanism includes chain, sprocket wheel and chain driving motor, transfer rack
Outside is uniformly provided with suspension part, and sprocket wheel is mounted on the top of rack, and chain passes through sprocket wheel and is connected to each suspension part, chain drive
Motor is moved for drive chain.
More preferably, the transfer rack is equipped with two driving motor of High speed chain two and High speed chain of horizontal direction.
More preferably, several steamboats, the rotation direction of steamboat and the transmission of High speed chain two are uniformly provided on High speed chain two
Direction is parallel.
More preferably, the transfer rack is equipped with several wear-resistant blocks two, and each wear-resistant block two is equipped with cylinder two, and workpiece assembling seat is equipped with
Card slot compatible with wear-resistant block two.
The handling equipment integrates the multiple functions such as promotion, guiding, balance, and automation effect is good, is conducive to improve
Production efficiency.
Preferably, the robot punching system include fetal membrane circulation manipulator and matched setting it is rotatable more
Station punch work platform, rotatable multistation punch work platform and fetal membrane circulation manipulator cooperation, for fetal membrane is flat from conveying
Punching of making a return journey is taken down on platform, to complete exterior trimming parts punching operation.
Preferably, robot welding/the adhesive system includes welding/bonding robot, welded with completing exterior trimming parts/
Bonding process.
More preferably, fetal membrane circulation manipulator include support base one and be arranged in support base one can 360 ° of rotations
The connection-peg turned.
More preferably, the fetal membrane weld/be bonded robot include support base three and be arranged in support base three can
Welding/bonding machinery hand of 360 ° of rotations.
The beneficial effects of the utility model are:
The automobile exterior trimming parts flexibility punching Automation of Welding production line of the utility model, entire production process is decomposed more
A station is completed, and the movement between station passes through assembly line and transmits, integrated automation production-line technique process are as follows: on fetal membrane
Position --- robot punching --- circulation of fetal membrane circulation --- robot welding/bonding --- fetal membrane or pickup, each station
Movement is all made of robot automation and controls realization, and the three-dimensional for establishing automobile exterior trimming parts punching welding production line is whole, compares
Production efficiency can be greatly improved in conventional process tools, reduces in direct labor hour expense and process in product amount, improves simultaneously
Utilization rate of equipment and installations meets the mixed production requirement of different model product.It, can be pre- with the rapid growth of domestic industry robot demand
See, succeed in developing and the industrialization of Project Product will obtain significant economic, society and environmental benefit, have wide popularization
Application prospect.
Detailed description of the invention
The utility model is described in detail by following specific embodiments and drawings for ease of explanation,.
Fig. 1 is the structural schematic diagram of one preferred embodiment of the utility model；
Fig. 2 is the structural schematic diagram of another preferred embodiment of the utility model；
Fig. 3 is the schematic perspective view of the double-deck delivery platform；
Fig. 4 is the structural schematic diagram with workpiece assembling seat on the double-deck delivery platform；
The top view that Fig. 5 is the double-deck delivery platform when including two supply units；
Fig. 6 is the schematic perspective view of handling equipment；
Fig. 7 is the side view of Fig. 6；
Fig. 8 is the three-dimensional structure diagram of the transfer rack in Fig. 6；
Fig. 9 is the top view of Fig. 7.
Specific embodiment
As shown in figs 1-9, wherein Fig. 1 is the structural schematic diagram of one preferred embodiment of the utility model, and Fig. 2 is that this is practical
The structural schematic diagram of another novel preferred embodiment.
A kind of automobile exterior trimming parts punching, welding or bonding flexible automation production line, including it is used for conveying work pieces mounting base
The double-deck delivery platform 1 and the handling equipment 2 at double-deck 1 both ends of delivery platform is set, the side of the bilayer delivery platform 1
Face is additionally provided with robot punching system and/or robot welding/adhesive system, and the production line further includes having control system,
The bilayer delivery platform 1, handling equipment 2, robot punching system and robot welding/adhesive system are and control system
It is connected, realizes accurate processing for receiving control system instruction., can be as needed in reality production, multiple corresponding machines are set
Device people punching system and/or robot welding/adhesive system, processing while to realize multiple fetal membranes.
On 2 side of handling equipment, fetal membrane pickup workspace can be also connected.
It is equipped on the bilayer delivery platform 1, handling equipment 2, robot punching system and robot welding system
Electric wiring is fixed for guaranteeing that workpiece is adsorbed always in transport and process.
The bilayer delivery platform 1, is used for conveying work pieces mounting base 100, is equipped on workpiece assembling seat 100 in the present embodiment
Automobile loose tool.The double-deck delivery platform 1 includes several head and the tail connections, the identical supply unit of structure, and supply unit includes upper layer
Platform 1.1 and lower layer's platform 1.2, the two sides of upper platform 1.1 and lower layer's platform 1.2 in the conveying direction are equipped with several idler wheels
Seat 1.3, roller mount 1.3 are equipped with the return pulley 1.31 for holding workpiece assembling seat 100 to be sent, further include being set to return pulley
The side wheel 1.32 of 1.31 outer upper side, the rotation direction of return pulley 1.31 are vertical rotation, and the rotation direction of side wheel 1.32 is water
Flat turn is dynamic, reduces the frictional force between workpiece assembling seat, and upper platform 1.1 further includes be set to 1.3 outside of roller mount straight
Line guide rail 1.4, sliding seat 1.41 and pull rod 1.42 are installed in linear guide 1.4, and one end of pull rod 1.42 passes through sliding seat 1.41
It is mounted in linear guide 1.4, workpiece assembling seat 100 is equipped with the connecting column 1.101 connecting with the other end of pull rod 1.42, straight line
Driving cylinder can be used in guide rail 1.4, when multiple delivery platforms form transportation system, by the connection of pull rod connection workpiece assembling seat
Column, driving cylinder are realized on multiple for driving sliding seat 1.41 that pull rod 1.42 is driven to move in linear guide 1.4
Travelling workpiece mounting base between layer platform.Lower layer's platform 1.2 includes High speed chain 1 and High speed chain equipped with horizontal direction
One driving motor 1.51, the centre of High speed chain 1 can be uniformly provided with several steamboats, the rotation direction and High speed chain of steamboat
One 1.5 transmission direction is parallel, realizes transfer rack in the horizontal direction by High speed chain one and one driving motor of High speed chain
It is driven workpiece assembling seat.
The side of upper platform 1.1 and lower layer's platform 1.2 is equipped with several wear-resistant blocks 1, and each wear-resistant block 1 is equipped with
Cylinder 1, workpiece assembling seat 100 are equipped with card slot compatible with wear-resistant block one and push up wear-resistant block one after cylinder one jacks up
Into in corresponding card slot, realize that workpiece assembling seat is fixedly connected with the positioning of upper platform or lower layer's platform；After cylinder one is packed up,
Wear-resistant block one is detached from from card slot, realizes the disengaging of workpiece assembling seat and transfer rack, and automation control effect is good.
For promoting the handling equipment 2 of automobile loose tool, including rack 2.10, workpiece assembling seat 100, transfer rack 2.1, mention
It rises mechanism 2.3 and balance mechanism 2.4, automobile loose tool is mounted on workpiece assembling seat 100, workpiece assembling seat 100 is removably pacified
On transfer rack 1, hoisting mechanism 2.3 includes guide rail 2.31, lead screw 2.32 and lead screw driving motor 2.33, and guide rail 2.31 is installed
In the inside of rack 2.10, transfer rack 2.1 be equipped with nut seat 2.12 for being passed through in the vertical direction for lead screw 2.32 and with
The sliding block 2.11 that guide rail 2.31 cooperates, lead screw driving motor 2.33 drive lead screw 2.32 to rotate, and transfer rack 2.1 is in 2.32 He of lead screw
Make the movement on vertical direction, the i.e. promotion of realization transfer rack in the vertical direction, while sliding block under the cooperation of nut seat 2.12
It is limited on guide rail and moves, it is ensured that transfer rack does not shift in lifting process, and balance mechanism 2.4 includes chain 2.41, chain
Wheel 2.42 and chain driving motor, the outside of transfer rack 2.1 are uniformly provided with suspension part 2.13, and sprocket wheel 2.42 is mounted on rack 2.10
Top, chain 2.41 passes through sprocket wheel 2.42 and is connected to each suspension part 2.13, and chain driving motor is used for drive chain 2.41
Movement is further ensured that transfer rack, in horizontality, prevents on workpiece assembling seat in lifting process by balance mechanism
Automobile loose tool run-off the straight.
As shown in Figure 3 to Figure 4, in the present embodiment, transfer rack 2.1 be equipped with horizontal direction High speed chain 2 2.14 and times
Fast two driving motor of chain is uniformly provided with several steamboats, the rotation direction and High speed chain two of steamboat on High speed chain 2 2.14
2.14 transmission direction is parallel, realizes that transfer rack uploads in the horizontal direction by High speed chain two and two driving motor of High speed chain
Dynamic workpiece assembling seat 100.Transfer rack 2.1 is equipped with several wear-resistant blocks 2 2.15, and each wear-resistant block 2 2.15 is equipped with cylinder 2 2.16, work
Part mounting base 100 is equipped with card slot compatible with wear-resistant block 2 2.15 and blocks two jacking of wear-resistant block accordingly after cylinder two jacks up
In slot, the connection of workpiece assembling seat and transfer rack is realized；After cylinder two is packed up, wear-resistant block two is detached from from card slot, realizes workpiece
The disengaging of mounting base and transfer rack, automation control effect are good.The utility model can be used for workpiece feeding or blanking, realize workpiece
The lifting in the vertical direction of workpiece to be processed and its mold in mounting base and the transfer of horizontal direction, it is accurate positioning, reliable,
High degree of automation.
The robot punching system includes the rotatable multistation punching of fetal membrane circulation manipulator 3 and matched setting
Workbench 4, rotatable multistation punch work platform 4 cooperates with fetal membrane circulation manipulator 3, for taking fetal membrane from delivery platform
Under make a return journey punching, to complete exterior trimming parts punching operation.
Robot welding/the adhesive system includes welding/bonding robot 5, welded with completing exterior trimming parts/it is bonded work
Sequence.Fetal membrane circulation manipulator 3 include support base one and be arranged in support base one can 360 ° of rotations connection-pegs.
The fetal membrane weld/be bonded robot 5 include support base three and be arranged in support base three can 360 ° rotation
Welding/bonding machinery the hand turned.
The automobile exterior trimming parts flexibility punching Automation of Welding production line of the utility model, entire production process is decomposed more
A station is completed, and the movement between station passes through assembly line and transmits, integrated automation production-line technique process are as follows: on fetal membrane
Position --- robot punching --- circulation of fetal membrane circulation --- robot welding/bonding --- fetal membrane or pickup, each station
Movement is all made of robot automation and controls realization, and the three-dimensional for establishing automobile exterior trimming parts punching welding production line is whole, practical
Property is strong, is worthy to be popularized
Above description is only a specific implementation of the present invention, but the protection scope of the utility model is not limited to
In this, any change or replacement expected without creative work be should be covered within the scope of the utility model.
Therefore, the protection scope of the utility model should be determined by the scope of protection defined in the claims.
Claims (10)
1. a kind of automobile exterior trimming parts punching, welding or bonding flexible automation production line, which is characterized in that including for transmitting work
The double-deck delivery platform of part mounting base and the handling equipment that the double-deck delivery platform both ends are set, the bilayer delivery platform
Side, is additionally provided with robot punching system and/or robot welding/adhesive system, and the production line further includes having control system
System, the bilayer delivery platform, handling equipment, robot punching system and robot welding/adhesive system are with control
System is connected, and realizes accurate processing for receiving control system instruction.
2. a kind of automobile exterior trimming parts punching according to claim 1, welding or bonding flexible automation production line, feature
It is, beside a handling equipment, is also connected with fetal membrane pickup workspace.
3. a kind of automobile exterior trimming parts punching according to claim 1, welding or bonding flexible automation production line, feature
It is, is equipped with electric wire on the bilayer delivery platform, handling equipment, robot punching system and robot welding system
Road is fixed for guaranteeing that workpiece is adsorbed always in transport and process.
4. a kind of automobile exterior trimming parts punching according to claim 1, welding or bonding flexible automation production line, feature
It is, the bilayer delivery platform, including several head and the tail connections, the identical supply unit of structure, supply unit includes upper layer
Platform and lower layer's platform, the two sides of upper platform and lower layer's platform in the conveying direction are equipped with several roller mounts, in roller mount
Equipped with the return pulley for holding workpiece assembling seat to be sent, upper platform further includes that the straight line being set on the outside of roller mount is led
Rail installs sliding seat in linear guide and pull rod, one end of pull rod is mounted in linear guide by sliding seat, workpiece assembling seat
Equipped with the connecting column that the other end with pull rod is connect, lower layer's platform includes High speed chain one and High speed chain equipped with horizontal direction
One driving motor.
5. a kind of automobile exterior trimming parts punching according to claim 4, welding or bonding flexible automation production line, feature
It is, the side of the upper platform and lower layer's platform is equipped with several wear-resistant blocks one, and each wear-resistant block one is equipped with cylinder one, workpiece
Mounting base is equipped with card slot compatible with wear-resistant block one.
6. a kind of automobile exterior trimming parts punching according to claim 4, welding or bonding flexible automation production line, feature
It is, the roller mount further includes the side wheel for being set to the outer upper side of return pulley, and the rotation direction of return pulley is vertical rotation, side wheel
Rotation direction be horizontally rotate.
7. a kind of automobile exterior trimming parts punching according to claim 4, welding or bonding flexible automation production line, feature
It is, the linear guide is equipped with driving cylinder, for driving sliding seat that pull rod is driven to move in linear guide.
8. a kind of automobile exterior trimming parts punching according to claim 1, welding or bonding flexible automation production line, feature
It is, the handling equipment, including rack, workpiece assembling seat, transfer rack, hoisting mechanism and balance mechanism, the workpiece peace
Dress seat is for installing workpiece to be processed, and workpiece assembling seat is removably mounted on transfer rack, and hoisting mechanism includes guide rail, silk
Thick stick and lead screw driving motor, guide rail are installed on the inside of rack, and transfer rack is equipped with for passing through in the vertical direction for lead screw
Nut seat and the sliding block cooperated with guide rail, lead screw driving motor drive lead screw rotation, cooperation of the transfer rack in lead screw and nut seat
The lower movement made on vertical direction, balance mechanism include chain, sprocket wheel and chain driving motor, are uniformly provided on the outside of transfer rack
Suspension part, sprocket wheel are mounted on the top of rack, and chain passes through sprocket wheel and is connected to each suspension part, and chain driving motor is for driving
Chain movement.
9. a kind of automobile exterior trimming parts punching according to claim 8, welding or bonding flexible automation production line, feature
It is, the transfer rack is equipped with two driving motor of High speed chain two and High speed chain of horizontal direction.
10. a kind of automobile exterior trimming parts punching according to claim 1, welding or bonding flexible automation production line, special
Sign is that the robot punching system includes the rotatable multistation punching work of fetal membrane circulation manipulator and matched setting
Make platform.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821523402.XU CN208992183U (en) | 2018-09-18 | 2018-09-18 | A kind of automobile exterior trimming parts punching, welding or bonding flexible automation production line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201821523402.XU CN208992183U (en) | 2018-09-18 | 2018-09-18 | A kind of automobile exterior trimming parts punching, welding or bonding flexible automation production line |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109128851A (en) * | 2018-09-18 | 2019-01-04 | 钱周忠 | A kind of automobile exterior trimming parts punching, welding or bonding flexible automation production line |
| WO2021016898A1 (en) * | 2019-07-31 | 2021-02-04 | 长江智能科技(广东)股份有限公司 | Flexible device capable of automatically replacing jigs |
| CN113602789A (en) * | 2021-09-06 | 2021-11-05 | 长江智能科技(广东)股份有限公司 | Fetal membrane moving tool for man-machine cooperation bumper intelligent production line |
| CN114104643A (en) * | 2021-12-16 | 2022-03-01 | 东风汽车集团股份有限公司 | Flexible switching system of multi-vehicle type fetal membrane |
-
2018
- 2018-09-18 CN CN201821523402.XU patent/CN208992183U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109128851A (en) * | 2018-09-18 | 2019-01-04 | 钱周忠 | A kind of automobile exterior trimming parts punching, welding or bonding flexible automation production line |
| WO2021016898A1 (en) * | 2019-07-31 | 2021-02-04 | 长江智能科技(广东)股份有限公司 | Flexible device capable of automatically replacing jigs |
| CN113602789A (en) * | 2021-09-06 | 2021-11-05 | 长江智能科技(广东)股份有限公司 | Fetal membrane moving tool for man-machine cooperation bumper intelligent production line |
| CN114104643A (en) * | 2021-12-16 | 2022-03-01 | 东风汽车集团股份有限公司 | Flexible switching system of multi-vehicle type fetal membrane |
| CN114104643B (en) * | 2021-12-16 | 2023-05-16 | 东风汽车集团股份有限公司 | Multi-vehicle-type fetal membrane flexible switching system |
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