CN208991719U - A kind of casting separation automation equipment - Google Patents
A kind of casting separation automation equipment Download PDFInfo
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- CN208991719U CN208991719U CN201821692343.9U CN201821692343U CN208991719U CN 208991719 U CN208991719 U CN 208991719U CN 201821692343 U CN201821692343 U CN 201821692343U CN 208991719 U CN208991719 U CN 208991719U
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Abstract
The utility model relates to a kind of casting separation automation equipment, including rack and control device, it is provided with waste material removal station in rack and conveys the transmission device of spray to waste material removal station;With multiple for placing the locating piece of spray on the transmission device;The waste material removal station is provided with the mechanical removal device of removal casting bottom waste material and further removes the ultrasonic unit of remaining waste material on casting;The casting handling device that casting is moved away to waste material removal station is additionally provided in the rack.The utility model realizes being automatically separated to the intricate casting that not can be removed all waste materials disposably, and after completing being kept completely separate of casting and waste material, casting is transported in casting aggregate bin, no longer needs to carry out manual sorting, manpower consumption is significantly reduced, and improves automatization level.
Description
Technical field
The utility model relates to Mechanical processing of casting apparatus field, it is specifically a kind of by casting and waste material carry out automation plus
Work point from casting separation automation equipment.
Background technique
In the production process of die casting, every one mould of die casting of die casting machine, casting out is usually to connect into one in regrinding-material
Body, and there are also extra material heads on each casting, as shown in Figure 1, spray 1 is by regrinding-material 13, material head 11 and casting
Product 12 is connected as one because of casting.Thus, to obtain single cast product 12, it is also necessary to by the regrinding-material 63 of spray
It is separated with material head 61.
The method that tradition removes the waste materials such as regrinding-material and material head is to pass through in the die casting for manually taking out die casting machine first
Molding spray, then waste material removal station is put into, removed by manually pulling material or punching press, it is strong manually to pull material operation labour
Degree is big, and the degree of automation is low, and production efficiency is low, and hand can be injured in operation, and safety cannot ensure, though and punching press removes
Right speed accelerates, but processing precise degree is insufficient, and generation noise is larger, and product and regrinding-material parting plane are very coarse, rough,
Product and regrinding-material will manually carry out categorised collection, and regrinding-material waste material, which is impacted, to be dropped on circumferentially, mixed and disorderly unordered, pollute periphery
Environment, collects time-consuming, laborious, and product is easily-deformable, and bad control leads to scrap of the product, can not meet production needs.
Therefore, in view of the deficiencies of the prior art, development to be improved and further.
Utility model content
It is supplied for existing in the prior art, the utility model provides a kind of casting separation automation equipment, energy
It is enough automatically performed the work that the waste materials such as regrinding-material, material head are removed during castings production, in particular for staying on multiple sides
There is the intricate casting of material head, with high production efficiency, saves manpower, guarantee the stability of product quality.
In order to solve the above technical problems, the utility model uses following technical scheme:
A kind of casting separation automation equipment, including rack and control device, be provided in rack waste material removal station and
Convey the transmission device of spray to waste material removal station;Have on the transmission device multiple for placing spray
Locating piece, and its controlled equidistant intermittent movement of progress;The machinery of the waste material removal station setting removal casting bottom waste material is gone
Except the ultrasonic unit of remaining waste material on device and further removal casting.
Above-mentioned technical proposal can also be further perfect by following technical measures:
As a further improvement, the mechanical removal device is located at below casting comprising material toggling finger drives material toggling hand
The material toggling actuator for referring to the lifting actuator to move up and down and material toggling finger being driven to move in the horizontal direction.The lifting driving
Part is cylinder, oil cylinder, linear motor or electronic screw rod, and the material toggling actuator is cylinder, oil cylinder, linear motor or electronic silk
Bar.The casting handling device is located at casting side for positioning, carrying casting comprising carries finger, drives handling hand
Refer to flexible flexible actuator and drives flexible actuator close to or far from the carrying actuator of casting.The flexible actuator
For cylinder, oil cylinder, linear motor or electronic screw rod, the carrying actuator is cylinder, oil cylinder, linear motor or electronic screw rod.
As a further improvement, a movable support is provided on the carrying actuator, the fixed peace of flexible actuator
On the movable support, and the movable support is additionally provided with the material toggling mandril for removing casting week leftover bits and pieces of material.The material toggling top
Bar is fixedly mounted on movable support, and the carrying finger is telescopically movably arranged on movable support.
As a further improvement, the rack is equipped with material head aggregate bin, mouth of a river aggregate bin and scrap web, the material
Head aggregate bin is located at below waste material removal station, and mouth of a river aggregate bin is located at the lower section of transmission device end, the scrap web
Positioned at material head aggregate bin, mouth of a river aggregate bin lower section to recycle waste material.It is located on the outside of waste material removal station in the rack and sets
There is the casting aggregate bin for collecting casting, there is the casting conveyer belt of sorting casting below the casting aggregate bin.
The casting separation automation equipment of the utility model, first will be with regrinding-material, material head etc. by external manipulator
The spray of waste material is placed on the positioning element, then again by transmission device and positioning sensing device by spray accurately
It is transported on the waste material removal station below ultrasonic unit, then is first removed the material head on cast product by mechanical removal device
It removes, after then again being separated casting by ultrasonic activation from regrinding-material by ultrasonic unit, finally by casting handling device
Product is moved away from into waste material removal station, and falls into and is set on the rack in casting aggregate bin, realizes self-feeding and casting and material
The waste materials such as head, regrinding-material are automatically separated and classify, high production efficiency, reduce manpower consumption, Unmanned operation, and can guarantee
The stability of product quality.
In addition, the utility model overall construction design is reasonable, die casting, pickup go waste material full process automatization degree high, labor
Fatigue resistance is small, and process velocity is fast, and the high frequency vibration characteristic for taking full advantage of ultrasonic wave removes waste material to casting, stablizes and noise is small,
Die casting and regrinding-material parting plane are smooth, and cast product will not deform, and cast product separated with waste material after can accurately distinguish
It is transported in loading cradle and garbage collection basket, without manually classifying, finished product and waste material is carried out centralized collection respectively,
Accelerate speed of production, the waste materials such as regrinding-material, material head, which do not land, prevents secondary pollution, and casting quality is guaranteed.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the spray in the utility model.
Fig. 2 is the overall structure diagram of the embodiments of the present invention one.
Fig. 3 is the enlarged view in Fig. 2 at A.
Fig. 4 is the schematic diagram of mechanical removal device in the embodiments of the present invention one.
Fig. 5 is the schematic diagram of one medium casting handling device of the embodiments of the present invention.
Fig. 6 is the topology view of the locating piece in the embodiments of the present invention one.
Fig. 7 is the structural schematic diagram of ultrasonic unit in the embodiments of the present invention one
Description of symbols:
1. spray;11. regrinding-material;12. casting;13. material head;2. rack;21. casting aggregate bin;22. material head gathers materials
Bucket;23. mouth of a river aggregate bin;24. casting conveyer belt;3. control device;4. cooling device;5. ultrasonic unit;51. driving member
Part;52. energy converter;53. mould is cut in vibration;54. amplitude transformer;55. slip base;56. fixed frame;6. transmission device;61. locating piece;
611. tapered pole;612. pedestal;613. mounting ear;7. scrap web;8. mechanical removal device;81. going up and down actuator;82.
Mounting rod;83. material toggling actuator;84. material toggling finger;9. casting handling device;91. movable support;92. carrying actuator;93.
Flexible actuator;94. carrying finger;95. guide part;96. material toggling mandril.
Specific embodiment
To keep the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, below in conjunction with attached drawing to this
Utility model is described in further details.The component of the utility model embodiment being usually described and illustrated herein in the accompanying drawings can
It arranges and designs with a variety of different configurations.Based on the embodiments of the present invention, those of ordinary skill in the art are not having
Every other embodiment obtained under the premise of creative work is made, is fallen within the protection scope of the utility model.
It should also be noted that similar label and letter indicate similar terms in following attached drawing, therefore, once a certain Xiang Yi
It is defined in a attached drawing, does not then need that it is further defined and explained in subsequent attached drawing.
It is in the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", " perpendicular
Directly ", the orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, and is only
For ease of description the utility model and simplify description, rather than the device or element of indication or suggestion meaning must have it is specific
Orientation, be constructed and operated in a specific orientation, therefore should not be understood as limiting the present invention.In addition, term " the
One ", " second ", " third " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified
Dress ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally
Connection;It can be mechanical connection, be also possible to be electrically connected;Can be directly connected, can also indirectly connected through an intermediary,
It can be the connection inside two elements.For the ordinary skill in the art, above-mentioned art can be understood with concrete condition
The concrete meaning of language in the present invention.
With reference to the accompanying drawing, it elaborates to some embodiments of the utility model.In the absence of conflict, under
The feature in embodiment stated can be combined with each other.
Embodiment one:
This implementation is for plus for shown in spray Fig. 1, spray 1 can have a regrinding-material after die casting comes out
11, regrinding-material 11 is connected by several runners with required casting finished products 12, and 12 side of casting finished products and bottom have
Material head 13.It needs to separate casting finished products 12 with material head 14, regrinding-material 11 after spray 1 completes casting, with convenient
The post-production of casting finished products 12, while the excess wastes such as material head 13, regrinding-material 11 melt down again, are recycled.
A kind of casting separation automation equipment as shown in Fig. 2 to 7, including rack and control device are provided in rack
Waste material removes station and conveys the transmission device of spray to waste material removal station;There is multiple be used on the transmission device
Place the locating piece of spray, and its controlled equidistant intermittent movement of progress;The waste material removal station setting removal casting bottom
The ultrasonic unit of remaining waste material on the mechanical removal device of portion's waste material and further removal casting.The mechanical removal device work
When making, ultrasonic unit is compressed spray on the positioning element by top, and casting handling device is carried out close to casting and to it
Positioning;When the ultrasonic unit works, casting handling device support casting is to prevent its whereabouts.
It should be noted that transmission device 6 is chain mechanism comprising drive sprocket, by movable sprocket and driving chain, step
It is fixed in rack 2 into motor, connects speed reducer between the output shaft of stepper motor and the wheel shaft of drive sprocket, which is
Gear reduction unit, wherein the one-stage gear of speed reducer is fixedly mounted on the output shaft of stepper motor, the fixed peace of secondary gear
On the wheel shaft of drive sprocket, motor output shaft, drive sprocket are rotatably supported at by rolling bearing by movable sprocket
In rack 2.
It should be further noted that being equipped with positioning sensing device at movable sprocket, positioning sensing device includes positioning member
Part and sensing element, setting element are evenly arranged on sprocket wheel or chain, are incuded member and are switched using close, while sensing element and control
Device 3 processed is electrically connected.When making setting element trigger sensing element by movable sprocket rotation, it is super that control device 3 determines that casting is located at
When the lower section of acoustic wave device 5, control device 3 controls stepper motor and stops operating and keep halted state within the set time,
After completing the separation of waste material and product, control device 3 (PLC or single-chip microcontroller can be used) controls stepper motor again to be continued to turn
It is dynamic, until setting element triggers sensing element again.In addition, other magnetic strengths, light sensitive component can be used in sensing element, such as suddenly
Your element, photoelectric sensor, travel switch etc., and need to position using replacements such as other slots, hole, boss according to sensing element
Element is to play positioning action.Photoelectric sensor is used in the present invention, and setting black and white is alternate on by movable sprocket
Setting element.
It needs furtherly, it in other embodiments, can be directly by controlling the corner of motor come Quality Initiative
The move distance of item, and then control chain and realize equidistant intermittent movement.The equidistant intermittent motion of chain can drive casting one by one
Ground passes through blanking units 4 and ultrasonic unit 5, realizes the continuous production of casting.Transmission device 661 can also be toothed belt transmission
Mechanism, or even can also be that screw structure can be completed the horizontal feed of casting.
It should be further noted that the locating piece 61 positioned to casting is fixedly installed on chain, such as Fig. 6 institute
Show, locating piece 61 includes circular pedestal 612, and setting is there are two symmetrically arranged mounting ear 613 below pedestal 612, when installation
Two mounting ears 613 are in the two sides of the same chain link of chain respectively and are fixed by pin shaft.612 upper center of pedestal is provided with one
A tapered pole 611, tapered pole 611 can be matched with the bellmouth below casting regrinding-material, to realize the positioning for casting
And fixation.In other embodiments, locating piece 61 can also be that other similar structures realize the positioning to casting, structure shape
Shape needs are adjusted according to the shape of casting.
In the present embodiment, the mechanical removal device 8 is located at below casting to wrap for removing casting bottom material head
It includes material toggling finger 84, the lifting actuator 81 for driving material toggling finger 84 to move up and down and drives material toggling finger 84 in the horizontal direction
The material toggling actuator 83 of reciprocating movement.The lifting actuator 81 is cylinder, can also be oil cylinder, straight in other embodiments
Line motor or electronic screw rod, the material toggling actuator 83 are cylinder, can also be oil cylinder, linear motor in other embodiments
Or electronic screw rod.The casting handling device 9 is located at casting side for positioning, carrying casting comprising carrying finger 94,
It drives and carries the flexible flexible actuator 93 of finger 94 and flexible actuator 93 is driven to drive close to or far from the carrying of casting
Part 92.The flexible actuator 93 is cylinder, oil cylinder, linear motor or electronic screw rod, and the carrying actuator 92 is cylinder,
It can also be oil cylinder or electronic screw rod in other embodiment.
In the present embodiment, a movable support 91 is provided on the carrying actuator 92, the flexible actuator 93 is solid
Dingan County is on the movable support 91, and the movable support 91 is additionally provided with the material toggling mandril 96 for removing casting side material head.
The material toggling mandril 96 is fixedly mounted on movable support 91, and the carrying finger 94 is telescopically movably arranged on movable support
On 91.
In the present embodiment, the rack 2 is equipped with the material head aggregate bin 22 for collecting material head, the mouth of a river collection for collecting regrinding-material
Hopper 23 and the scrap web 7 below material head aggregate bin 22, mouth of a river aggregate bin 23, the material head aggregate bin 22 are located at
Waste material removes the lower section of station, and mouth of a river aggregate bin 23 is located at the lower section of 6 end of transmission device.It is gone in the rack 2 positioned at waste material
Except the outside of station is equipped with the casting aggregate bin 21 of collection casting, have the casting of sorting casting defeated below the casting aggregate bin 21
Send band 24.
It should be noted that material head aggregate bin 22 in the present embodiment is located at the lower section of waste material removal station, and it has
For two openings towards the feeding-passages of spray, which is located at the two sides of chain, and material head is from casting hair
It is fallen into feeding-passage after fractureing on base.Two feeding-passages are merged into a tapping channel, the opening of tapping channel in lower section
Towards scrap web 7.Mouth of a river aggregate bin 23 is located at the lower section of 6 end of transmission device, and end opening is towards regrinding-material from calmly thereon
The position that falls on the part 61 of position, lower ending opening is towards scrap web 7.In other embodiments, can also by two into
Material channel is merged into a big feeding-passage.
It also needs, scrap web 7 is mounted on the bottom of rack 2, and 6 direction phase of conveying direction and transmission device
Instead comprising conveyer belt, driving pulley, passive belt wheel, speed reducer and motor, the motor are the regular alternating current electricity that power matches
Machine, speed reducer are the gear reduction unit for determining reduction ratio, and the output shaft and speed reducer of the motor can be directly connected to, can also lead to
Cross shaft coupling connection.Driving pulley is directly installed on the output shaft of speed reducer, and the wheel shaft of passive belt wheel is pacified by rolling bearing
In rack 2, driving pulley and passive belt wheel are sequentially connected by conveyer belt.Material head and regrinding-material are respectively from material head aggregate bin 22
It is dropped on conveyer belt in mouth of a river aggregate bin 23.In other embodiments, scrap web 7 can also be that carrier bar conveys
Band.
It should also be noted that, in the present embodiment, casting aggregate bin 21 is two, it is located at material head aggregate bin 22
Two sides, the upper end opening of each casting aggregate bin 21 is toward the blanking position of casting handling device 9, the equal direction of lower ending opening
With casting conveyer belt 24, the casting conveyer belt 24 also belt conveyer 6, specific structure is similar with scrap web 7, no longer in detail
Carefully repeat.
In the present embodiment, ultrasonic unit 5, mechanical removal device 8, casting handling device 9, transmission device 6, waste material are defeated
Band 7, casting conveyer belt 24, cooling device 4 etc. is sent to be controlled by control device 3.
One, illustrate about the structure of rack 2:
Referring to Fig. 2 and Fig. 3, in the present embodiment, rack 2 be elongate structure, transmission chain along rack 2 length direction
Annular setting is equipped with the spacing column for the limit of external manipulator in the forward position of rack 2.Spacing column is set as vertical side
To when external manipulator is rotated to 2 top of rack, spacing column can stop external manipulator to generate offset, can make outer
Spray is accurately placed on locating piece 61 by portion's manipulator.
The side of the front of rack 2 is also fixedly installed with control device 3, which is built-in with control circuit board, outside
Portion has the operation interface for user's operation, and preset parameter changes spray in the adjustable control device 3 of user
Position can be precisely located at the underface of ultrasonic unit 5.
Ultrasonic unit 5 is mounted on the rear portion of rack 2 by fixed frame, and is provided in the front side of ultrasonic unit 5 cold
But device 4, cooling device 4 are fixed in rack 2 also by a mounting rack, cooling device 4 include two cooling fans, two
Cooling fan is arranged on the length direction along rack 2.The exhaust outlet face transmission chain of cooling fan, when spray passes through
The cooling air cooling that the fan that is cooled when below generates, spray enters back into waste material removal station and carries out waste material after cooling
It goes divided by the influence for reducing high temperature casting to conveyer belt.
Two, illustrate about the structure of mechanical removal device 8:
Referring to Fig. 4, in the present embodiment, mechanical removal device 8 is located at the lower section of waste material removal station, and mechanical removal fills
Setting 8 is two, is located at the two sides of transmission chain.The structure of two mechanical removal devices 8 is essentially identical.Mechanical removal dress
Setting 8 includes material toggling finger 84, the lifting actuator 81 for driving material toggling finger 84 to move up and down and drive material toggling finger 84 in level
The material toggling actuator 83 moved back and forth on direction.The lifting actuator 81 is cylinder, be can also be in other embodiments
Oil cylinder, linear motor or electronic screw rod, the material toggling actuator 83 be cylinder, can also be in other embodiments oil cylinder,
Linear motor or electronic screw rod.
It should be noted that the lifting actuator 81 uses common slider cylinder, material toggling actuator 83 is using in the market
The Pneumatic paw being commercially available, slider cylinder and Pneumatic paw only need to match model appropriate.Material toggling finger 84 is two
It is a, it is respectively and fixedly installed on two clamping jaws of Pneumatic paw, and open or close up to remove casting bottom with Pneumatic paw
Material head.The slide unit end of slider cylinder is equipped with one and is transversely mounted bar 82, and material toggling actuator 83 is two, is separately mounted to transverse direction
At the both ends position of mounting rod 82.The quantity of the material toggling actuator 83 is identical as the casting quantity on spray, that is, has several
A casting is just arranged material toggling actuator 83, one or two is usually arranged in lifting actuator 81, when if it is two, position respectively
In the two sides of driving chain.
It should also be noted that, the lifting actuator 81 is arranged inside material head aggregate bin 22, the purpose being arranged in this way is
In order to which the material head for removing material toggling finger 84 is fallen directly into material head aggregate bin 22, prevent material head from splashing to external contamination work
Environment.
In other embodiments, material toggling actuator 83, lifting actuator 81 can also use other straight-line motion mechanisms,
Such as common cylinder, oil cylinder, linear motor, electronic screw rod etc., as long as material toggling finger 84 can be driven to go up and down, and can level side
Material head is fractureed to mobile.It goes up and down actuator 81 and material toggling actuator 83 is vertically arranged.
Three, illustrate about the structure of casting handling device 9:
Referring to Fig. 5, in the present embodiment, casting handling device 9 is located at casting side with for positioning, carrying casting,
Including carry finger 94, drive carry the flexible flexible actuator 93 of finger 94 and drive flexible actuator 93 close to or far from
The carrying actuator 92 of casting.The flexible actuator 93 is cylinder, oil cylinder, linear motor or electronic screw rod, and the carrying is driven
Moving part 92 is cylinder, can also be oil cylinder or electronic screw rod in other embodiments.It is provided on the carrying actuator 92
One movable support 91, the flexible actuator 93 is fixedly mounted on the movable support 91, and the movable support 91 is additionally provided with use
In the material toggling mandril 96 of removal casting side material head.The material toggling mandril 96 is fixedly mounted on movable support 91, the carrying
Finger 94 is telescopically movably arranged on movable support 91.
It should be noted that on casting tool there are two location hole, carry finger 94 extend into positioning hole to casting into
Row positioning.Carrying actuator 92 is slider cylinder, and the actuator 93 that stretches is double-rod cylinder, and movable support 91 is fixedly mounted on slide unit
On the slide unit of cylinder, flexible actuator 93 is fixedly mounted on sliding part.It is fixed on the air-leg of flexible actuator 93 by having
A connection piece, two carrying fingers 94 are fixedly mounted on the connector and stretch for air-leg.The fixed peace on adjustable shelf
For carrying the flexible pilot hole passed through of finger 94 there are two having equipped with a guide plate, on guide plate.The shape class of material toggling mandril 96
Like and bolt head, and every group be two, be separately fixed at pilot hole two sides.Drive movable support 91 mobile when carrying actuator 92
And when close to spray, material toggling mandril 96 fractures the material head on casting periphery.
It should also be noted that, carry finger 94 in no-fix cast product, the non-bulging pilot hole in front end or
It slightly protrudes, and when positioning casting, carries finger 94 from the positioning hole on casting, but handling hand are stretched out and be inserted into pilot hole
Refer to that 94 size is less than the size of location hole, to prevent from carrying finger 94 when ultrasonic wave works and casting being in contact, increase
The working power of ultrasonic unit 5, but when mechanical removal device 8 works, carrying finger 94 can be effectively prevented casting generation
Big displacement.In this way when casting is transported to casting 21 top of aggregate bin by carrying finger 94, the actuator 93 that stretches, which drives, to be carried
Finger 94 retracts, and casting then drops into the casting aggregate bin 21 of lower section, realizes the carrying of casting.
It should also be noted that, casting handling device 9 can also use other machinery structure, such as various manipulators to grab,
Designated position is transported to after catching casting.
Four, illustrate about the structure of ultrasonic unit:
As shown in Figure 3 and Figure 7, ultrasonic unit 5 is mounted on the fixed frame 56 in rack 2, and the fixed frame 56 is equipped with
The lifting device for driving ultrasonic unit 5 to move up and down, the lifting device include guide rail, slip base 55 and driving slip base 55
With the driving element 51 of guide rail relative movement.Fixed frame 56 includes more square metal tube welding or is bolted, Gu
Determine symmetrically to be vertically arranged with guide rail on frame 56, sliding is provided with slip base 55 between two guide rails.56 side of fixed frame is provided with
Driving element 51, the driving element 51 are cylinder, and driving element 51 is connect by one piece of L-shaped connecting plate with slip base 55, are driven
Dynamic element 51 is connect with the traversing section of connecting plate, and slip base 55 is connect with the longitudinal sections of connecting plate.It is logical when driving element 51 works
Crossing connecting plate drives slip base 55 to move up and down.Ultrasonic unit 5 includes supersonic generator, energy converter 52,54 and of amplitude transformer
Mould 53 is cut in vibration.Supersonic generator is placed in fixed frame 56.Driving element 51 can also use oil cylinder, screw rod or linear motor
Deng.
PLC control system can be used in control device 3, can also use single-chip computer control system, use in the present embodiment
PLC, PLC are connected with sensing device, stepper motor, and when the locating piece face sensing device on sprocket wheel, PLC controls stepper motor
Stop operating and start countdown, at the end of countdown PLC control stepper motor continue to rotate until next locating piece just
To sensing device, to realize accurate, the intermittent movement of chain.When chain stops operating, PLC controls ultrasonic unit, machinery
Removal device, the work of casting handling device separate material head, the regrinding-material on casting.
The utility model is as follows in detail in operation control method:
Spray is first placed on the locating piece of transmission device by external manipulator, then the chain of drive transmission unit
Movement, after spray is transported at waste material removal station, control device further drives ultrasonic unit to move down simultaneously
Spray is compressed on the positioning element to limit movement by top, then controls casting handling device again by side close to casting
Blank, carrying finger stretches out and the positioning hole entered on casting positions casting, and in the close of casting handling device
During casting, material toggling mandril close to casting, the material head of casting outer periphery is fractureed and is fallen into material head aggregate bin simultaneously;Into
And control device drives mechanical removal device to move up close to casting bottom, and controls the material toggling finger of mechanical removal device
Removal casting bottom material head is moved back and forth in the horizontal direction;After completing the removal of bottom material head, then control ultrasonic unit work
Casting is separated with its regrinding-material, at this point, carrying finger is still located at positioning hole, namely in the work of mechanical removal device, is surpassed
The vibration of acoustic wave device is cut mould and is pressed on the sprue at the casting pouring mouth of a river, and spray is fixed on the positioning element, when super
When acoustic wave device works, carries finger and be still located on positioning hole, but do not contacted with casting, after casting is separated with regrinding-material,
Carrying finger support, which lives casting, to be prevented from falling under it in material head aggregate bin, is then transported to above casting aggregate bin, is carried
When finger retracts, casting is blocked by guide plate, and after casting loses the support for carrying finger, casting then drops into casting aggregate bin
It is interior.After casting and regrinding-material separation, ultrasonic unit, which moves up, is reset to initial position, controls casting again later and carries dress
It sets and casting is moved away from into waste material removal station.Can certainly be ultrasonic unit resets again after completing casting and moving away from, not shadow
Ring the work of production efficiency and equipment.After completing preceding working procedure, transmission device work is again started up by regrinding-material and sends out waste material
Station is removed, and is fallen into the aggregate bin of the mouth of a river, while next casting blank is sent into waste material and removes station, so completes one
Duty cycle enters next duty cycle.
The specific embodiments described herein are merely examples of the spirit of the present invention.The utility model institute
Belonging to those skilled in the art can make various modifications or additions to the described embodiments or using similar
Mode substitute, but without departing from the spirit of the present application or beyond the scope of the appended claims.
Although 1. sprays are used more herein;11. regrinding-material;12. casting;13. material head;2. rack;21. casting
Part aggregate bin;22. material head aggregate bin;23. mouth of a river aggregate bin;24. casting conveyer belt;3. control device;4. cooling device;5. surpass
Acoustic wave device;51. driving element;52. energy converter;53. mould is cut in vibration;54. amplitude transformer;55. slip base;56. fixed frame;6. transmission
Device;61. locating piece;611. tapered pole;612. pedestal;613. mounting ear;7. scrap web;8. mechanical removal device;81.
Go up and down actuator;82. mounting rod;83. material toggling actuator;84. material toggling finger;9. casting handling device;91. movable support;92.
Carry actuator;93. flexible actuator;94. carrying finger;95. guide part;96. the terms such as material toggling mandril, but be not precluded
A possibility that using other terms.The use of these items is only for be more convenient to describe and explain the sheet of the utility model
Matter;It is contrary to the spirit of the present invention to interpret them as any one of the additional limitations.
Claims (9)
1. a kind of casting separation automation equipment, including rack and control device, waste material removal station and defeated is provided in rack
Send spray to the transmission device of waste material removal station;Have on the transmission device multiple for placing determining for spray
Position part;It is characterized by: waste material removal station is provided with the mechanical removal device and further of removal casting bottom waste material
Remove the ultrasonic unit of remaining waste material on casting;The casting that casting is moved away to waste material removal station is additionally provided in the rack
Handling device.
2. casting separation automation equipment according to claim 1, which is characterized in that the mechanical removal device is located at casting
Below part comprising material toggling finger, the lifting actuator for driving material toggling finger to move up and down and drive material toggling finger are in level side
The material toggling actuator moved up.
3. casting separation automation equipment according to claim 2, which is characterized in that the lifting actuator be cylinder,
Oil cylinder, linear motor or electronic screw rod, the material toggling actuator are cylinder, oil cylinder, linear motor or electronic screw rod.
4. casting separation automation equipment according to claim 1 or 2, which is characterized in that casting handling device position
In casting side for positioning, carrying casting comprising carry finger, drive carry flexible actuator that finger stretches and
Drive flexible actuator close to or far from the carrying actuator of casting.
5. casting separation automation equipment according to claim 4, which is characterized in that the flexible actuator be cylinder,
Oil cylinder, linear motor or electronic screw rod, the carrying actuator are cylinder, oil cylinder, linear motor or electronic screw rod.
6. casting separation automation equipment according to claim 4, which is characterized in that be provided on the carrying actuator
One movable support, the flexible actuator are fixedly mounted on the movable support, and the movable support is additionally provided with for removing casting
Part week leftover bits and pieces of material material toggling mandril.
7. casting separation automation equipment according to claim 6, which is characterized in that the material toggling mandril is fixedly mounted on
On movable support, the carrying finger is telescopically movably arranged on movable support.
8. casting separation automation equipment according to claim 1, which is characterized in that the rack is gathered materials equipped with material head
Bucket, mouth of a river aggregate bin and scrap web, the material head aggregate bin are located at below waste material removal station, and mouth of a river aggregate bin, which is located at, to be passed
The lower section of device end is sent, the scrap web is located at the lower section of material head aggregate bin, mouth of a river aggregate bin to recycle waste material.
9. casting separation automation equipment according to claim 1 or 8, which is characterized in that be located at waste material in the rack
The outside for removing station is equipped with the casting aggregate bin for collecting casting, has the casting conveying of sorting casting below the casting aggregate bin
Band.
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CN201821692343.9U CN208991719U (en) | 2018-10-18 | 2018-10-18 | A kind of casting separation automation equipment |
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CN201821692343.9U CN208991719U (en) | 2018-10-18 | 2018-10-18 | A kind of casting separation automation equipment |
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CN208991719U true CN208991719U (en) | 2019-06-18 |
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