CN208976419U - A kind of complex parts inside iron filings slag remover - Google Patents
A kind of complex parts inside iron filings slag remover Download PDFInfo
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- CN208976419U CN208976419U CN201821388459.3U CN201821388459U CN208976419U CN 208976419 U CN208976419 U CN 208976419U CN 201821388459 U CN201821388459 U CN 201821388459U CN 208976419 U CN208976419 U CN 208976419U
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- rotating platform
- platform
- iron filings
- complex parts
- slag remover
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Abstract
The utility model discloses iron filings slag removers inside a kind of complex parts, including base, decelerating motor, work piece platform, rotating platform, vibration motor, damper；The both ends of the rotating platform are mounted on base by bearing, and the decelerating motor is mounted on the side of rotating platform, are connect with rotating platform；The work piece platform is connect by damper with rotating platform；The vibration motor is mounted on workbench.The utility model can quickly handle the iron filings left after the processing of internal structure complex parts, and equipment operation process noise is small, and safety is higher.
Description
Technical field
The utility model relates to field of machining, and in particular to a kind of complex parts inside iron filings slag remover.
Background technique
Manufacturing industry is a national supporting industry, but with the progress with rapid changepl. never-ending changes and improvements of science and technology, for the structure of components
It is proposed high requirement, especially for special components, not only appearance is complicated, and internal structure is similarly complicated, in addition, for
Required precision is higher and the more product of internal void can only be completed by machining mode.But it is directed to metal zero
The processing of component, the cleaning of internal voids iron filings is at a difficult problem, if internal iron filings cleaning is not clean, there are serious quality
Hidden danger leads to the off quality of components, causes the blocking of product oil duct or water channel；If assembling to influence whole after complete machine
Design requirement is not achieved in machine performance, and complete machine is finally made to scrap or cause more serious quality accident；Currently, it is complicated to be directed to cleaning
The means of components inside iron filings are simultaneously few, are mainly the following mode:
1.1 are manually cleared up using compressed air.Its principle is to carry out cleaning iron with air gun alignment hole using air pressure
A kind of mode of bits.In scale removal process, since compressed air is there are pressure, iron filings can splashes.Therefore it is required that operator
Member must strictly dress appliances for labor protection in process of production.In addition, such processing method iron filings are not easily cleaned completely, and work
Intensity is higher, low efficiency, while noise is also big.
The cleaning of 1.2 cleaning machines.Its principle is that by water pump lifting cleaning fluid pressure components are cleared up with a kind of side of iron filings
Formula.It is required that cleaning machine equipment seal request is higher, internal structure is by clean in place station, overturning washing station, surge scavenger
The composition such as position.Its spray head is fixed in workpiece module and carries out fixed point cleaning with corresponding hole location；But there are five for such mode
Drawback: first is that spray head is easy blocking, corresponding hole can not be cleared up after blocking, the later period needs artificial treatment；Second is that
Spray head is easily deformed, and cannot be accurately aimed at hole location in the process of cleaning, and cleaning is not achieved and requires；Third is that for components internal holes
Gap can not be cleaned, i.e., spray head cannot reach interiors of products position；Fourth is that device structure is complicated, maintenance difficult；Fifth is that product
Poor compatibility cannot fast implement product and remodel；
Surge cleans in 1.3 water.Its method is secured the product to above a rotatable simple workpiece, then all
It is soaked in cleaning solution or cutting fluid, carries out internal void finally by artificial rotational workpieces (rotating product together) and remove iron
Bits；Principle is mainly to pass through the loosening of the mobilization force drive iron filings of water, hole is flowed out together then as liquid, to reach clear
Manage the effect of iron filings；But such mode labor intensity is big, internal iron filings are not easy to handle clean, and the later period needs to locate again
Reason, and cleaning solution or cutting fluid are more inside and outside product after processing, easy drop is spread across working environment ground, and cause ground cunning wet,
There are some potential safety problemss；
Utility model content
In view of the above drawbacks of the prior art, the purpose of this utility model is just to provide a kind of complex parts inside iron
It considers slag remover to be worth doing, can quickly handle the iron filings left after the processing of internal structure complex parts, equipment operation process noise is small, and pacifies
Full property is higher.
The purpose of this utility model is that technical solution in this way is realized:
Inside complex parts iron filings slag remover include base, decelerating motor, work piece platform, rotating platform, vibration motor,
Damper；
The both ends of the rotating platform are mounted on base by bearing, and the decelerating motor is mounted on the one of rotating platform
Side is connect with rotating platform；The work piece platform is connect by damper with rotating platform；The vibration motor is mounted on work
On platform.
Further, the damper includes damping shaft, damping spring and fixture nut；
One end of the damping shaft and work piece platform are affixed, and the other end passes through rotating platform and fixed link nut thread connects
It connects；Damping is arranged on damping shaft between the work piece platform and rotating platform and between rotating platform and fixture nut
Spring.
Further, the work piece platform includes placement plate, workpiece fixation device；
The placement plate is affixed by damper and rotating platform；The workpiece fixation device is mounted in placement plate.
Further, the workpiece fixation device includes positioning pin, isometry block, rotating hydraulic cylinder, briquetting；
The positioning pin and isometry block are installed in the upper surface of placement plate, and four rotating hydraulic cylinders are mounted on placement
On four angles of plate, the free end of each rotating hydraulic cylinder is affixed with briquetting.
Further, the briquetting includes pressing plate and pressure head；The free end of the pressing plate and hydraulic cylinder is affixed, the pressure head
It is mounted on the lower surface of pressing plate；The rotating hydraulic cylinder is affixed by cushion block and placement plate.
It further, further include the torque amplification for amplifying the torque of decelerating motor；The decelerating motor passes through torque
Amplifier is connect with rotating platform.
Further, the base includes pedestal, left stand and right stand；The left stand and right stand pass through bolt phase
To being mounted on the base；The decelerating motor is mounted on the base, positioned at the outside of left stand；
The torque amplification includes output connecting shaft, input connecting shaft, driving gear, driven gear, the first limit spiral shell
Female, the second stop nut and bearing；
One end of the output connecting shaft and the shaft of decelerating motor connect, and the other end is connected by bearing and the rotation of left stand
It connects；
The driving gear is fixed in output connecting shaft by rubber washer and the first stop nut；
The input connecting shaft is connect with rotating platform, and the driven gear is solid by rubber washer and the second stop nut
It is scheduled in input connecting shaft, the driven gear is engaged with driving gear.
It further, further include gear protective cover；The gear protective cover is mounted on left stand, the driving gear and
Driven gear is located in gear protective cover.
It further, further include slag funnel, scrap enclosing, motor protecting cover；
The scrap enclosing is mounted on the periphery of rotating platform；The slag funnel is connected to scrap enclosing, is located at rotation
The underface of platform；
The motor protecting cover be wrapped in decelerating motor outer surface and base it is affixed.
It further, further include PLC system, the encoder for measuring rotating platform rotational angle；
On the base, encoder shaft is connect with rotatable platform for the encoder installation；The encoder, decelerating motor,
Vibration motor is electrically connected with PLC system.
By adopting the above-described technical solution, the utility model has the advantage that
It, can be by the iron filings of inside workpiece by the way that workpiece to be placed in work piece platform, then by the vibration of vibration motor
Separated with workpiece, then by decelerating motor drive workpiece rotation can will with workpiece inside workpiece is discharged in separated iron filings,
To realize the purpose for cleaning out the iron filings of inside workpiece.
Noise is small when the utility model is run, and iron filings will not splash everywhere；It not will use when removing scrap simultaneously
Other auxiliary materials greatly reduce the cost of enterprise；Work piece platform is adapted to zero of various different sizes and type simultaneously
Part.
Other advantages, target and feature of the utility model will be explained in the following description to a certain extent
It states, and to a certain extent, based on will be apparent to those skilled in the art to investigating hereafter, or
Person can be instructed from the practice of the utility model.The target of the utility model and other advantages can be said by following
Bright book and claims are achieved and obtained.
Detailed description of the invention
The Detailed description of the invention of the utility model is as follows:
Fig. 1 is the structural schematic diagram of iron filings slag remover inside complex parts.
Fig. 2 is enlarged structure schematic diagram at the A of Fig. 1.
Fig. 3 is enlarged structure schematic diagram at the B of Fig. 1.
Fig. 4 is enlarged structure schematic diagram at the C of Fig. 1.
Fig. 5 is enlarged structure schematic diagram at the D of Fig. 1.
Fig. 6 is the overlooking structure diagram of Fig. 1.
In figure: 11. pedestals；12. left stand；13. right stand；2. decelerating motor；3. work piece platform；31. placement plate；321.
Positioning pin；322. isometry block；323. rotating hydraulic cylinder；324. briquetting；3241. pressing plate；3242. pressure head；4. rotating platform；5. shake
Dynamic motor；6. damper；61. damping shaft；62. damping spring；63. fixture nut；7. torque amplification；71. output connection
Axis；72. inputting connecting shaft；73. driving gear；74. driven gear；75. the first stop nut；76. the second stop nut；77.
Bearing；78. rubber washer；8. gear protective cover；9. slag funnel；100. scrap enclosing；101. motor protecting cover；102.PLC
System；103. encoder；104. workpiece.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawings and examples.
Embodiment:
As shown in Figures 1 to 6, iron filings slag remover includes base, decelerating motor 2,104 platform of workpiece inside complex parts
3, rotating platform 4, vibration motor 5, damper 6；
The both ends of rotating platform 4 are mounted on base by bearing 77, and decelerating motor 2 is mounted on the side of rotating platform 4,
It is connect with rotating platform 4；104 platform 3 of workpiece is connect by damper 6 with rotating platform 4；It is flat that vibration motor 5 is mounted on work
On platform.
By the way that workpiece 104 to be placed on 104 platform 3 of workpiece, then pass through the vibration of vibration motor 5, it can be by workpiece 104
Internal iron filings are separated with workpiece 104, then drive the rotation of workpiece 104 that can will separate with workpiece 104 by decelerating motor 2
Iron filings discharge workpiece 104 inside, to realize the purpose of cleaning out the iron filings inside workpiece 104.
Noise is small when the utility model is run, and iron filings will not splash everywhere；It not will use when removing scrap simultaneously
Other auxiliary materials greatly reduce the cost of enterprise；104 platform 3 of workpiece is adapted to various different sizes and type simultaneously
Components.
In the present embodiment, damper 6 includes damping shaft 61, damping spring 62 and fixture nut 63；
One end of damping shaft 61 and 104 platform 3 of workpiece are affixed, and the other end passes through rotating platform 4 and fixed stem nut spiral shell
Line connection；Between 104 platform 3 of workpiece and rotating platform 4 and on the damping shaft 61 between rotating platform 4 and fixture nut 63
It is arranged damping spring 62.
The vibration that vibration motor 5 generates can be limited in work by the damping spring 62 being arranged by damping shaft 61 and above
On 104 platform 3 of part, reduction as far as possible is transmitted vibrations on rotating platform 4.
In the present embodiment, 104 platform 3 of workpiece includes placement plate 31,104 clamp device of workpiece；
Placement plate 31 is affixed by damper 6 and rotating platform 4；104 clamp device of workpiece is mounted in placement plate 31.
The workpiece 104 of different sizes and shapes can be placed by the way that placement plate 31 is arranged, it can by the fixed device of workpiece 104
Workpiece 104 to be preferably fixed in placement plate 31.
In the present embodiment, 104 clamp device of workpiece includes positioning pin 321, isometry block 322, rotating hydraulic cylinder 323, briquetting
324；
Positioning pin 321 and isometry block 322 are installed in the upper surface of placement plate 31, and four rotating hydraulic cylinders 323 are mounted on
On four angles of placement plate 31, the free end of each rotating hydraulic cylinder 323 is affixed with briquetting 324.
Horizontal plane upper limit can be carried out into the workpiece 104 being placed in placement plate 31 by positioning pin 321, pass through rotation
Workpiece 104 can be carried out the limit of vertical direction by the effect of hydraulic cylinder 323 and briquetting 324, and workpiece 104 entire in this way is just steady
Fixed has been fixed in placement plate 31.The shape of briquetting 324 can carry out special customization according to different workpiece 104 simultaneously,
To guarantee the stability of the pressing of briquetting 324.
The contact area of workpiece 104 Yu placement plate 31 can be increased by isometry block 322, in this way in fixed workpiece 104
When, the damage that the outer surface of workpiece 104 receives will be reduced significantly.
In the present embodiment, briquetting 324 includes pressing plate 3241 and pressure head 3242；The free end of pressing plate 3241 and hydraulic cylinder is solid
It connects, pressure head 3242 is mounted on the lower surface of pressing plate 3241；Rotating hydraulic cylinder 323 is affixed by cushion block and placement plate 31.
It is fixed by the pressing that multiple position different places can be set in setting pressing plate 3241 and pressure head 3242.Pressure head simultaneously
3242 can make according to the different material of the material selection of workpiece 104, to reduce the damage to workpiece 104.
It further include the torque amplification 7 for amplifying the torque of decelerating motor 2 in the present embodiment；Decelerating motor 2 passes through torque
Amplifier 7 is connect with rotating platform 4.
Since workpiece 104 volume in part is larger, and heavier-weight needs torque if directlying adopt the drive of decelerating motor 2
Biggish decelerating motor 2, in this way will be significantly improved for cost, by using torque amplification 7, can root army not
Same workpiece 104 selects suitable torque amplification 7, and the petite decelerating motor 2 of such torque can also work well.
In the present embodiment, base includes pedestal 11, left stand 12 and right stand 13；Left stand 12 and right stand 13 pass through spiral shell
The opposite installation of bolt is on the pedestal 11；Decelerating motor 2 is installed on the pedestal 11, positioned at the outside of left stand 12；
Torque amplification 7 includes output connecting shaft 71, input connecting shaft 72, driving gear 73, the limit of driven gear 74, first
Position nut 75, the second stop nut 76 and bearing 77；
One end of output connecting shaft 71 is connect with the shaft of decelerating motor 2, and the other end passes through bearing 77 and 12 turns of left stand
Dynamic connection；
Driving gear 73 is fixed in output connecting shaft 71 by rubber washer 78 and the first stop nut 75；
Input connecting shaft 72 is connect with rotating platform 4, and driven gear 74 passes through rubber washer 78 and the second stop nut 76
It is fixed in input connecting shaft 72, driven gear 74 is engaged with driving gear 73.
By the cooperation between driving wheel and driven wheel can realize adjustment decelerating motor 2 to the torque of rotating platform 4,
It can guarantee stability when power output by output connecting shaft 71, input connecting shaft 72 and bearing 77；Pass through the first limit
Nut 75, the second stop nut 76 and rubber washer 78 can guarantee that driving gear 73 and driven gear 74 will not be in the mistakes of work
It is slided in output connecting shaft 71 and input connecting shaft 72 in journey, finally results in driving gear 73 and driven gear 74 separates.
It further include gear protective cover 8 in the present embodiment；Gear protective cover 8 is mounted on left stand 12,73 He of driving gear
Driven gear 74 is located in gear protective cover 8.
The stability that gear protective cover 8 can guarantee that driving gear 73 and driven gear 74 are run is set.
It further include slag funnel 9, scrap enclosing 100, motor protecting cover 101 in the present embodiment；
Scrap enclosing 100 is mounted on the periphery of rotating platform 4；Slag funnel 9 is connected to scrap enclosing 100, is located at rotation
The underface of platform 4；
Motor protecting cover 101 be wrapped in decelerating motor 2 outer surface and base it is affixed.
The part scrap that workpiece 104 is thrown away when rotating on rotating platform 4 can be hidden by scrap enclosing 100
Gear, avoids scrap from splashing, can be collected scrap by slag funnel 9；Motor can be extended by motor protecting cover 101
Service life.
It further include PLC system 102, the encoder 103 for measuring 4 rotational angle of rotating platform in the present embodiment；
Encoder 103 is installed on the base, and 103 shaft of encoder is connect with rotatable platform；Encoder 103, decelerating motor
2, vibration motor 5 is electrically connected with PLC system 102.
Those skilled in the art according to the present embodiment makes PLC system 102 by Programming to control the present apparatus,
The automation control of higher degree may be implemented.Thus may be used by the rotation angle that encoder 103 can control rotating platform 4
With according to the shape of different parts by scrap being leaked out by aperture on part as far as possible.
The utility model works in this way, and it is flat that the workpiece 104 that needs remove the gred is placed into workpiece 104 by manually first
Above platform 3, product is accurately positioned by isometry block 322 and positioning pin 321, after confirming accurate positioning, then presses PLC
On clamping button, by equipment issue instruction make rotating hydraulic cylinder 323 act, rotating hydraulic cylinder 323 using hydraulic oil the most
Medium uses hydraulic battery valve for control unit, compresses work by the flexible effect with pressing plate 3241 of 323 piston of rotating hydraulic cylinder
Part 104 after confirmation compresses, finally presses starting switch on PLC, and equipment controls decelerating motor 2 and vibration electricity by PLC program
Machine 5 acts, and realization is automatically performed slagging-off, after slagging-off, removes product by manual type；
Specific sequence of movement are as follows: starting shock motor 5 first starts to loosen 104 inside iron filings of workpiece, vibration
Time and frequency can be set as needed.After a certain period of time, decelerating motor 2 starts for vibration, drives master by output connecting shaft 71
Moving gear 73 rotates, and then driven gear 74 is driven to rotate, and rotating platform 4 is driven to rotate, and PLC system 102 receives encoder 103
Electric signal, thus make rotating platform 4 do ± 180 ° repetition rotate, in ± 180 ° of rotary courses, vibration motor 5 continues to work
104 inside iron filings of part are shaken, so that iron filings be made to pour out, are collected by the way that slag funnel 9 is arranged in the underface of rotating platform 4
Iron filings, scrap enclosing 100 block the scrap of all splashings；Finally, after the completion of 104 inside of workpiece all slagging-off,
Vibration motor 5 is closed, decelerating motor 2 is controlled by rotating platform 4 and is returned to 0 degree, so that rotating platform 4 is in horizontality, in place
Afterwards, PLC receives encoder 103 and issues signal, then controls hydraulic battery valve events and unclamps rotating hydraulic cylinder 323, finally by
Manual type removes workpiece 104.
Finally, it is stated that above embodiments are merely intended for describing the technical solutions of the present application, but not for limiting the present application, although ginseng
The utility model is described in detail according to preferred embodiment, those skilled in the art should understand that, it can be to this
The technical solution of utility model is modified or replaced equivalently, should all without departing from the objective and range of the technical program
Cover in the scope of the claims of the utility model.
Claims (10)
1. iron filings slag remover inside a kind of complex parts, which is characterized in that iron filings slag remover packet inside the complex parts
Include base, decelerating motor, work piece platform, rotating platform, vibration motor, damper；
The both ends of the rotating platform are mounted on base by bearing, and the decelerating motor is mounted on the side of rotating platform,
It is connect with rotating platform；The work piece platform is connect by damper with rotating platform；It is flat that the vibration motor is mounted on work
On platform.
2. iron filings slag remover inside complex parts according to claim 1, which is characterized in that the damper includes subtracting
Shake shaft, damping spring and fixture nut；
One end of the damping shaft and work piece platform are affixed, and the other end passes through rotating platform and connect with fixed link nut thread；
Damping bullet is arranged on damping shaft between the work piece platform and rotating platform and between rotating platform and fixture nut
Spring.
3. iron filings slag remover inside complex parts according to claim 1, which is characterized in that the work piece platform includes
Placement plate, workpiece fixation device；
The placement plate is affixed by damper and rotating platform；The workpiece fixation device is mounted in placement plate.
4. iron filings slag remover inside complex parts according to claim 3, which is characterized in that the workpiece fixation device
Including positioning pin, isometry block, rotating hydraulic cylinder, briquetting；
The positioning pin and isometry block are installed in the upper surface of placement plate, and four rotating hydraulic cylinders are mounted on placement plate
On four angles, the free end of each rotating hydraulic cylinder is affixed with briquetting.
5. iron filings slag remover inside complex parts according to claim 4, which is characterized in that the briquetting includes pressing plate
And pressure head；The free end of the pressing plate and hydraulic cylinder is affixed, and the pressure head is mounted on the lower surface of pressing plate；The rotating hydraulic cylinder
It is affixed with placement plate by cushion block.
6. iron filings slag remover inside complex parts according to claim 1, which is characterized in that further include by decelerating motor
Torque amplification torque amplification；The decelerating motor is connect by torque amplification with rotating platform.
7. iron filings slag remover inside complex parts according to claim 6, which is characterized in that the base includes bottom
Seat, left stand and right stand；The left stand and right stand are mounted on the base by the way that bolt is opposite；The decelerating motor peace
On pedestal, positioned at the outside of left stand；
The torque amplification includes output connecting shaft, input connecting shaft, driving gear, driven gear, the first stop nut, the
Two stop nuts and bearing；
One end of the output connecting shaft and the shaft of decelerating motor connect, and the other end is rotatablely connected by bearing and left stand；
The driving gear is fixed in output connecting shaft by rubber washer and the first stop nut；
The input connecting shaft is connect with rotating platform, and the driven gear is fixed on by rubber washer and the second stop nut
It inputs in connecting shaft, the driven gear is engaged with driving gear.
8. iron filings slag remover inside complex parts according to claim 7, which is characterized in that further include gear protection
Cover；The gear protective cover is mounted on left stand, and the driving gear and driven gear are located in gear protective cover.
9. iron filings slag remover inside complex parts according to claim 1, which is characterized in that further include slag funnel,
Scrap enclosing, motor protecting cover；
The scrap enclosing is mounted on the periphery of rotating platform；The slag funnel is connected to scrap enclosing, is located at rotating platform
Underface；
The motor protecting cover be wrapped in decelerating motor outer surface and base it is affixed.
10. iron filings slag remover inside any complex parts in -9 according to claim 1, which is characterized in that further include
PLC system, the encoder for measuring rotating platform rotational angle；
On the base, encoder shaft is connect with rotatable platform for the encoder installation；The encoder, decelerating motor, vibration
Motor is electrically connected with PLC system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821388459.3U CN208976419U (en) | 2018-08-24 | 2018-08-24 | A kind of complex parts inside iron filings slag remover |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821388459.3U CN208976419U (en) | 2018-08-24 | 2018-08-24 | A kind of complex parts inside iron filings slag remover |
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| Publication Number | Publication Date |
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| CN208976419U true CN208976419U (en) | 2019-06-14 |
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ID=66782399
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| CN201821388459.3U Active CN208976419U (en) | 2018-08-24 | 2018-08-24 | A kind of complex parts inside iron filings slag remover |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108772385A (en) * | 2018-08-24 | 2018-11-09 | 重庆秦安机电股份有限公司 | A kind of complex parts inside iron filings slag remover |
-
2018
- 2018-08-24 CN CN201821388459.3U patent/CN208976419U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108772385A (en) * | 2018-08-24 | 2018-11-09 | 重庆秦安机电股份有限公司 | A kind of complex parts inside iron filings slag remover |
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