CN208945528U - A kind of battery cap automatic press mounting device - Google Patents

Abstract

The utility model provides a kind of battery cap automatic press mounting device, including station, there is conveyer belt on station, there is the press fitting rack extended along conveyer belt direction above conveyer belt, press fitting rack inner wall has grip block, the holding holes that there is grip block at least one to pass through for helical screw, helical screw connects press-loading head, it is equipped with support column in the rear conveyer belt side along conveyer belt direction press-loading head, support column is equipped with the adsorption head that can be stretched, is additionally provided with multiple cell fixing devices on a moving belt.Using the design of the utility model, more accurate, efficient the degree of automation is realized on the basis of reducing automatic electric element as far as possible, reduces cost and maintenance cost indirectly.

Description

A kind of battery cap automatic press mounting device

Technical field

The utility model belongs to battery electron processing technique field, and more specifically, in particular to a kind of battery cap is certainly Dynamic pressure assembling device.

Background technique

In the production process of battery, the nut cap compacting of battery must assure that before battery seal process in place.It adopts at present With the mode of press fitting nut cap mainly using mode is manually pressed, exists and be pressed unstable, out-of-flatness by hand, when product seals The problems such as being easy to damage sealing ring by pressure, causing battery leakage, short circuit.

And the mechanical press mounting that part uses, in a kind of battery cap pressing device (CN2017205571840U) of patent, The setting of this device is pressed between process and battery seal process in battery cap, it is ensured that battery cap is suppressed in place；Utilize laser Inductive switch principle realizes automation effect, and have high-efficient, at low cost in conjunction with correlation technique is electrically and mechanically designed Feature.

But since which employs a large amount of precision elements, on the one hand manufacturing cost itself is higher, on the other hand maintenance side Face is also difficult, and general operation personnel are difficult to voluntarily carry out maintenance calibration.

For another example in a kind of cylindrical battery cap pad seal apparatus (CN2017202892021U) of patent, the design of this device is reasonable, High degree of automation, whole process only need worker add battery cap into device for feeding caps, are not necessarily to excessive labour, electric when capping The case where tank main body is fixed, and is not easy to topple over, and reduces battery cap leakage envelope, the present apparatus can once seal multiple batteries Lid covers more efficient.

But when battery being fixed in above-mentioned patent, although using battery transmission device, battery is repeatedly Process in, the above-mentioned method of clamping lain on one's side is easy to deform under the action of hydraulic device, battery cap is caused to add Work generates difference.

Utility model content

Purpose of utility model: utility model aims to solve existing in itself due to using a large amount of accurate member Part, on the one hand manufacturing cost itself is higher, and on the other hand maintenance aspect is also difficult, and general operation personnel are difficult to advance certainly Row maintenance calibration, although using battery transmission device, battery is in process repeatedly, the above-mentioned clamping side to lie on one's side Formula is easy to deform under the action of hydraulic device, and battery cap processing is caused to lead to the problem of difference.

Technical solution, the utility model use a kind of following technical scheme: battery cap automatic press mounting device, including operation Platform has conveyer belt on station, the battery clamp device being hinged by articulated shaft is connected on conveyer belt, in the upper of conveyer belt There is the press fitting rack extended along conveyer belt direction in side, and press fitting rack inner wall has grip block, and grip block has at least one for spiral The holding holes that screw rod passes through, helical screw connect press-loading head, are equipped in the rear conveyer belt side along conveyer belt direction press-loading head Support column, support column are equipped with semicircular journey disk, and one side-lower of circle of journey disk is equipped with track, and track is equipped with can Flexible adsorption head is able to carry out along track sliding.

By the way of holding holes and helical screw cooperation, enables press-loading head to adjust position, prevent from being used for multiple times Press-loading head is displaced afterwards.

Using the design of journey disk, battery is enabled to be more convenient for next process after being adsorbed out.

Accuracy rule can also be arranged in the top of grip block, to monitor in real time to press-loading head position.

Further, adsorption head is fixed below the sliding block that can be slided in orbit, and sliding block connection can control its edge The electric pushrod of track movement, the position of sliding block can be adjusted to the position of face battery, and adsorption head includes internal diameter and battery The absorption sleeve and miniature electric cylinder of outer diameter always, absorption sleeve are controlled to a vacuum pump.

Absorption battery is carried out by the way of vacuum pump and absorption sleeve, so that battery absorption is more stable.

Further, grip block has the holding holes passed through for helical screw, is fixed with adjustment block on helical screw.

Further, grip block tool has taenidium in two holding holes there are two the holding holes that pass through for helical screw Bar passes through, and two helical screws resist the side of adjustment block jointly.

Two ways can adjust the position of adjustment block, and former structure is simpler, and cost is lower, and latter is stablized Property is more preferable.

Further, the battery clamp device includes the clamping disk of rectangle, along conveyor width direction and passes through clamping Disk, which is set, compresses column there are two automatic, and the auxiliary displacement head outside one end connection of each automatic compression column, other end connection is located at Semicircle fixed disk in clamping disk, auxiliary displacement head have the T-slot being transversely arranged, and the narrow portion of T-slot is towards along transmission Spring, the semicircle fixed disk of two automatic compression column connections are equipped between the inner sidewall of the outside of band, fixed disk and clamping disk It can make up the circular groove body for accommodating battery.

Auxiliary displacement head can be removably arranged on automatic compression column by passing through the screw of T-slot.

Further, there is guide way in the two sides of conveyer belt, guide way is located at the lower section of press-loading head, guide way direction transmission Have and the compatible guide groove of external form of auxiliary displacement head and protrusion corresponding with the auxiliary displacement T-slot of head with direction.

Using the design that protrusion on T-slot on auxiliary displacement head and guide way matches, can be pushed in press-loading head The position of fixed plate is positioned in the process.

Further, two fixed disks are interlocked by way of convex falcon, and on the outer wall of each fixed disk It offers length and is the sliding slot of fixed disk length 2/3rds, and be also equipped with corresponding half on the inner sidewall of clamping disk The guide rail of round shape, and the inner end of guide rail is when two fixed disks are closed at the one third in sliding slot.

Further, the locating slot of semicircle shape, two fixations after closure are equipped at the convex falcon occlusion of two fixed disks Disk has circular locating slot at convex falcon occlusion, and the cell wall of clamping disk is equipped with the limited post being adapted to circular locating slot.

Limited post and locating slot match, so that the support column of closure still is able to tie repeatedly after the adjustment of support column position It closes in center, without shifting.

Further, it is equipped with expansion block positioned at the other side of conveyer belt where support column, expands side of the block towards conveyer belt To the direction for being directed away from conveyer belt with trapezoidal chute portion and inclined-plane, the wall surface for expanding block towards conveyer belt is closed with fixed disk The wall surface of T-slot wide portion towards the conveyer belt of auxiliary displacement head flushes when conjunction.

Since auxiliary shifts the wide portion of T-slot of head towards transmission when the wall surface of expansion block towards conveyer belt is closed with fixed disk The wall surface of band flushes, and in conveyer belt operational process, expansion block can pull automatic compression column, so that fixed plate separates, battery More easily take out.

Further, hydraulic electric cylinder, the hydraulic column direction of hydraulic electric cylinder are vertically fixedly installed in adjustment block The lower end of lower section, hydraulic column is equipped with press-loading head.

Working principle: before work, by adjusting the position of adjustment block, the position of press-loading head is further adjusted, so that pressure The position for filling the battery that head can be fixed in face fixed plate, opens conveyer belt and is leading when conveyer belt is transported to below press-loading head To under the action of body, fixed plate is fixed position, and press-loading head pushes, and carries out capping operations, after completing capping operations, press-loading head lift It rises, conveyer belt continues to move, and when moving to expansion block position, under the action of expanding block, fixed plate is separated, adsorption head movement It to the surface of battery, and pushes, opens vacuum pump, absorption sleeve absorption battery, and orbital motion to next process Position, closes vacuum pump, and battery enters next process.

The utility model can also be all connected to PLC by design electric pushrod, vacuum pump, conveyer belt and hydraulic electric cylinder PLC automatic control can be realized in controller.

The utility model has the advantages that compared with prior art, the utility model has the effect that

The setting of grip block and helical screw, convenient for hydraulic electric cylinder, position occurs during be pressed repeatedly After variation, can timely and effectively it be corrected.

By the cooperation of guide way and auxiliary displacement head T-slot, when auxiliary displacement head is moved at guide way with conveyer belt When, auxiliary displacement head can be stuck in guide way just to be moved, and the position for being on the one hand able to maintain clamping disk is fixed, Bu Huifa Raw shake, avoids press fitting from deviation occur, on the other hand, and can play the purpose to automatic compression column limit, avoid from dynamic pressure Contracting column moves back and forth under the action of the spring.

The side-walls of two opposite fixed disks by convex falcon by way of be interlocked, and fixed disk Length is offered on left end and right end sidewalls and is the sliding slot of fixed disk length 2/3rds, and is also set on the inner sidewall of clamping disk It is equipped with the guide rail of corresponding semicircle shape, and three points when two fixed disks are closed in sliding slot of the inner end of guide rail One of place, and when two fixed disks expansions to the limit when, the inner end of guide rail is against the inside end of sliding slot just, from And making fixed disk accuracy when being closed higher, Structural Transformation is more stable, and the left side wall of fixed disk and right side Middle part offers the locating slot of semicircle shape at the inner end occlusion of wall, and the cell wall place of corresponding of clamping disk be respectively provided with it is limited Position column, so that fixed disk in closure, is able to maintain always, position is placed in the middle, can't occur because of the Reusability of spring Deflection.

The setting for expanding block, middle line hangs down when being moved to the inner end extreme position of journey disk by the position and sliding block of expanding block Straight line flush, and the inner sidewall for expanding block shifts the external groove sidevall flush of head with auxiliary when fixed disk closure just, and The left end side wall for expanding block is the inclined inclined surface structure in strong left front, so that auxiliary displacement head moves to expansion block position When, being able to drive fixed disk, both ends are expanded forwards, backwards, and then the adsorption head of top is facilitated to take the battery being pressed away.

In conclusion the utility model as far as possible reduce automatic electric element on the basis of realize it is more accurate, Efficient the degree of automation reduces cost and maintenance cost indirectly, by guide way and expansion block, utilizes semi-machine The structure of change cooperates automanual conveyer belt to realize efficient full-automatic production process.

Detailed description of the invention

Fig. 1 is the right front axis view structural schematic diagram of the utility model；

Fig. 2 is the structural schematic diagram of the grip block of the utility model；

Fig. 3 is the left back square shaft view structural schematic diagram of the utility model；

Fig. 4 is the structural schematic diagram of the battery clamp device of the utility model；

Fig. 5 is the right side structural representation of the utility model；

Fig. 6 is the right back lower place axis view structural schematic diagram of the utility model；

Fig. 7 is the overlooking structure diagram of the utility model；

Fig. 8 is the structural schematic diagram of the fixed disk of the utility model；

Fig. 9 is the structural schematic diagram of the expansion block of the utility model；

Figure 10 is the structural schematic diagram of the clamping disk of the utility model；

Figure 11 is the structural schematic diagram of the guide way of the utility model.

In figure, the corresponding relationship of component names and accompanying drawing number are as follows:

1- station, 2- control panel, 3- conveyer belt, 4- press fitting rack, 5-PLC controller, 6- clamping disk, 601- are hinged Axis, 602- guide rail, 603- limited post, 7- expand block, and 701- conjugates block, 8- support column, 801- vacuum pump connector, 9- stroke Disk, 901- arc hang rail, 902- electric pushrod, 10- hydraulic electric cylinder, 1001- press-loading head, 11- grip block, 1101- spiral Screw rod, 1102- accuracy rule, 12- guide way, 1201- guide groove, 1202- rectification plate, 13- compress column automatically, 1301- spring, 1302- auxiliary displacement head, 1303- fixing bolt, 14- fixed disk, 1401- locating slot, 1402- sliding slot, 15- adsorption head, 1501- Adsorb sleeve, 16- miniature electric cylinder, 17- tracheae, 1701- rotating disc, 18- sliding block, 19- adjustment block

Specific embodiment

The embodiments of the present invention is described in further detail with reference to the accompanying drawings and examples.Following embodiment For illustrating the utility model, but cannot be used to limit the scope of the utility model.

Embodiment:

As shown in attached drawing 1 to attached drawing 11:

The utility model provides battery cap automatic press mounting device, including station 1, control panel 2, conveyer belt 3, press fitting Rack 4, PLC controller 5, clamping disk 6, articulated shaft 601, guide rail 602, limited post 603 expand block 7, conjugate block 701, support column 8, vacuum pump connector 801, journey disk 9, arc extension rail 901, electric pushrod 902, hydraulic electric cylinder 10, press-loading head 1001, Grip block 11, helical screw 1101, accuracy rule 1102, guide way 12, guide groove 1201, rectification plate 1202 compress column automatically 13, spring 1301, auxiliary displacement head 1302, fixing bolt 1303, fixed disk 14, locating slot 1401, sliding slot 1402, adsorption head 15, adsorb sleeve 1501, miniature electric cylinder 16, tracheae 17, rotating disc 1701, sliding block 18 and adjustment block 19, the station Conveyer belt 3 is provided on 1；The pressing platform of " door " shape is provided with above the front-end and back-end side wall conveyer belt 3 of the station 1 Frame 4, and be pressed in 4 top planes of rack and be fixedly installed PLC controller 5, and it is pressed the fixed setting of 4 front end side wall lower part of rack There is control panel 2；The control panel 2 is connected with PLC controller 5；4 inner wall of press fitting rack is before top position End and the upper end of rear end side wall are symmetrically fixedly installed grip block 11, and slidably connect adjustment block on two grip blocks 11 19, or a grip block 11 is used, adjustment block 19 is fixed on grip block 11；It is vertically fixedly installed in the adjustment block 19 There is hydraulic electric cylinder 10, and is fixedly installed press-loading head 1001 on the movable end of 10 lower end of hydraulic electric cylinder, and hydraulic Electric cylinder 10 is connected with PLC controller 5；The folder for the rectangle being hinged by articulated shaft 601 is connected on the conveyer belt 3 Disk 6 is held, and is symmetrically arranged with identical structure in clamping disk 6；Have in clamping disk 6 and sliding setting and clamping disk 6 automatic Column 13 is compressed, and the inner end of automatic compression column 13 is fixedly connected with the fixed disk 14 of semi-circular cylindrical, and fixed disk 14 and clamping Spring 1301 is socketed on automatic compression column 13 between 6 inner sidewall of disk；The outside end of the automatic compression column 13 passes through solid Determine bolt 1303 and is connected with auxiliary displacement head 1302；It is corresponding with 10 position of hydraulic electric cylinder on the station 1 Guide way 12 is fixedly installed on the front side of conveyer belt 3 and rear side；3 two sides of conveyer belt of the 1 top right end of station are solid Surely it is provided with the expansion block 7 of L shape；It is fixed up on the right side of the press fitting rack 4 of the top rear of the station 1 and is provided with branch Dagger 8, and 8 top of support column is fixedly installed the journey disk 9 of semicircle shape；Vertically fixation is set backward for the lower end of the support column 8 It is equipped with vacuum pump connector 801, and is communicated inside vacuum pump connector 801 and support column 8, is hollow knot inside support column 8 Structure；9 bottom of journey disk is fixedly installed the semicircular arc-shaped arc extension rail 901 along the setting of semicircle direction, and arc is hung The both ends of rail 901, which block, baffle, and the lower section of arc extension rail 901 is fixedly installed electric pushrod 902；The arc is hung Sliding block 18 is slidably connected on rail 901, and sliding block 18 and the electric pushrod 902 of lower section form drive connection；In the sliding block 18 The inside arc of lower part face the wall and meditate it is upper be inwardly connected with tracheae 17, and the inner end of tracheae 17 is fixedly connected on the rotating disc of support column 8 On 1701；The lower end of the sliding block 18 is fixedly connected with adsorption head 15, and the lower end of adsorption head 15 is socketed with outside internal diameter and battery The consistent absorption sleeve 1501 of diameter；There are six miniature electrics for fixed setting between 1501 top of the sliding block 18 and absorption sleeve Cylinder 16, and miniature electric cylinder 16 is also connected with PLC controller 5 by moderate electrical；The absorption sleeve 1501 passes through Adsorption head 15 is controlled to a vacuum pump first 801 with tracheae 17 and support column 8 and is connected.

Wherein, accuracy rule 1102, and the outer end ear of grip block 11 are fixedly installed in the top planes of the grip block 11 Level is bolted with helical screw 1101 on platform, and the inner end of helical screw 1101 is against on the side wall of adjustment block 19, thus So that 19 two sides of adjustment block have helical screw 1101 to resist position, convenient for hydraulic electric cylinder 10 in the mistake being pressed repeatedly After position changes in journey, can timely and effectively it be corrected.According to single grip block 11, adjustment block 19 is to be fixed on On helical screw 1101.

Wherein, auxiliary displacement 1302 level of head offers narrow portion towards the T-slot on the outside of conveyer belt, and assists displacement The outer end of fixing bolt 1303 on first 1302 can be hidden in just in the cell wall of auxiliary displacement head 1302, and fixing bolt 1303 diameter is less than the height of auxiliary displacement 1302 outer end minimum slot of head, so that auxiliary displacement head 1302 is passing through It is used for a long time after generating abrasion, can independently be replaced, it is convenient and efficient, it is at low cost.

Wherein, the fixed guide groove 1201 for offering semicircle shape in the middle part of the inner sidewall of the guide way 12, and guide groove 1201 middle parts are built-in with the rectangle rectification plate 1202 consistent with auxiliary displacement 1302 slot of head height, when auxiliary shifts head 1302 When being moved at guide way 12 with conveyer belt 3, auxiliary displacement head 1302 can be stuck in the rectification plate on guide groove 1201 just It is moved in 1202, the position that one side rectification plate 1202 is able to maintain clamping disk 6 is fixed, and will not be shaken, and avoids being pressed out On the other hand existing deviation, and can play the purpose limited to automatic compression column 13, avoid compressing column 13 automatically in spring 1301 Under the action of move back and forth.

Wherein, the side-walls of two opposite fixed disks 14 are interlocked by way of convex falcon, and fixed Length is offered on the left end of disk 14 and right end sidewalls as the sliding slot 1402 of 14 length 2/3rds of fixed disk, and clamping disk 6 Inner sidewall on be also equipped with the guide rail 602 of corresponding semicircle shape, and the inner end of guide rail 602 is in two fixed disks When 14 closure at the one third in sliding slot 1402, and when two fixed disks 14 are expanded to the limit, guide rail 602 Inner end be against the inside end of sliding slot 1402 just so that the accuracy when being closed of fixed disk 14 is higher, structure It converts more stable.

Wherein, middle part offers the positioning of semicircle shape at the inner end occlusion of the left side wall and right side wall of the fixed disk 14 Slot 1401, and the cell wall place of corresponding of clamping disk 6 is provided with limited post 603, so that fixed disk 14 is being closed When, it is able to maintain that position is placed in the middle always, can't be glanced off because of the Reusability of spring 1301.

Wherein, the position of the expansion block 7 and sliding block 18 are moved to the 3 direction inner end limit of close conveyer belt of journey disk 9 Median perpendicular line flush when position, and the wall surface for expanding block 7 towards conveyer belt 3 is moved with the auxiliary when closure of fixed disk 14 just Potential head 1302T type groove is towards the wall surface flush of conveyer belt, and expansion block 7 is towards the direction of conveyer belt 3 with trapezoidal chute portion And inclined-plane is directed away from the direction of conveyer belt, so that being able to drive when auxiliary displacement head 1302 moves to expansion 7 position of block Fixed disk 14 separates, and then the adsorption head 15 of top is facilitated to take the battery being pressed away.

The specifically used mode and effect of the present embodiment:

In the utility model, the various electric elements of control panel 2 are connected with external power supply first, and by vacuum pump Connector 801 is controlled to a vacuum pump together, the frequency phase that the operating frequency of setting conveyer belt 3 is pushed with hydraulic electric cylinder 10 Cooperation, when clamping disk 6 is in hydraulic electric 10 underface of cylinder, conveyer belt 3 suspends 1S, and hydraulic electric cylinder 10 pushes at this time The pushing of press-loading head 1001 compresses battery cap, and conveyer belt 3 is further continued for advancing, when clamping disk 6 is run to immediately below adsorption head 15 When, fixed disk 14 is expanded by expansion block 7, so that battery is in free state, absorption sleeve 1501 is taken offence by micro electric Cylinder 16 pushes down on, and is socketed on battery, and external vacuum pump operating vacuumizes, battery is adsorbed, under the movement of sliding block 18 After being transferred to next process, the position for being pressed and entering subsequent processing is completed, enters subsequent processing after closing vacuum pump.

Claims (10)

1. a kind of battery cap automatic press mounting device, it is characterised in that: including station, there is conveyer belt, conveyer belt on station On be connected with the battery clamp device being hinged by articulated shaft, have above conveyer belt along conveyer belt direction extend press fitting Rack, press fitting rack inner wall have grip block, the holding holes that there is grip block at least one to pass through for helical screw, and helical screw connects Press-loading head is connect, is equipped with support column in the rear conveyer belt side along conveyer belt direction press-loading head, support column is equipped with semicircular Journey disk, one side-lower of circle of journey disk are equipped with track, and track is equipped with can be flexible along being able to carry out for track sliding Adsorption head.

2. battery cap automatic press mounting device according to claim 1, it is characterised in that: adsorption head is fixed on can be in-orbit Below the sliding block slided on road, sliding block connects the electric pushrod that can control its orbital motion, and the position of sliding block can adjust For the position of face battery, and adsorption head includes internal diameter and the absorption sleeve and miniature electric cylinder of cell outside diameter always, is inhaled Attached sleeve is controlled to a vacuum pump.

3. battery cap automatic press mounting device according to claim 1, it is characterised in that: grip block is with one for spiral The holding holes that screw rod passes through are fixed with adjustment block on helical screw.

4. battery cap automatic press mounting device according to claim 1, it is characterised in that: there are two for spiral for grip block tool The holding holes that screw rod passes through have helical screw to pass through in two holding holes, and two helical screws resist the side of adjustment block jointly Face.

5. battery cap automatic press mounting device according to claim 1, it is characterised in that: the battery clamp device includes The clamping disk of rectangle is set along conveyor width direction and across clamping disk there are two automatic compression column, each column of compression automatically Auxiliary outside the connection of one end shifts head, and other end connection is located at the semicircle fixed disk in clamping disk, and auxiliary displacement head has The narrow portion direction of the T-slot being transversely arranged, T-slot is set between the outside of conveyer belt, fixed disk and the inner sidewall of clamping disk There is spring, the semicircle fixed disk of two automatic compression column connections can make up the circular groove body for accommodating battery.

6. battery cap automatic press mounting device according to claim 1, it is characterised in that: have guiding in the two sides of conveyer belt Body, guide way are located at the lower section of press-loading head, and guide way has that the external form of head is compatible leads with auxiliary displacement towards conveyer belt direction To slot and protrusion corresponding with the auxiliary displacement T-slot of head.

7. battery cap automatic press mounting device according to claim 6, it is characterised in that: two fixed disks pass through convex falcon Mode be interlocked, and offered on the outer wall of each fixed disk length be fixed disk length 2/3rds sliding slot, And the guide rail of corresponding semicircle shape is also equipped on the inner sidewall of clamping disk, and the inner end of guide rail is in two fixations When disk is closed at the one third of sliding slot.

8. battery cap automatic press mounting device as claimed in claim 6, it is characterised in that: equal at the convex falcon occlusion of two fixed disks Locating slot equipped with semicircle shape, two fixed disks after closure have circular locating slot, the slot of clamping disk at convex falcon occlusion Wall is equipped with the limited post being adapted to circular locating slot.

9. the battery cap automatic press mounting device as described in claim 1 to 8 any one, it is characterised in that: be located at support column The other side of place conveyer belt is equipped with expansion block, and expansion block has trapezoidal chute portion and inclined-plane direction towards the direction of conveyer belt Direction far from conveyer belt, the T-slot wide court, portion of auxiliary displacement head when the wall surface and fixed disk of expansion block towards conveyer belt are closed It is flushed to the wall surface of conveyer belt.

10. battery cap automatic press mounting device according to claim 3 or 4, it is characterised in that: vertically fixed in adjustment block It is provided with hydraulic electric cylinder, downward, the lower end of hydraulic column is equipped with press-loading head to the hydraulic column of hydraulic electric cylinder.