CN208928430U - From traveling track bolt intelligence derusting sprayer - Google Patents
From traveling track bolt intelligence derusting sprayer Download PDFInfo
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- CN208928430U CN208928430U CN201821113255.9U CN201821113255U CN208928430U CN 208928430 U CN208928430 U CN 208928430U CN 201821113255 U CN201821113255 U CN 201821113255U CN 208928430 U CN208928430 U CN 208928430U
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- rack
- sprayer
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Abstract
This application discloses one kind from the intelligent derusting sprayer of traveling track bolt, belong to railway maintenance apparatus field, for standing bolt fat liquoring operation, it includes rack, the walking module connecting with main control module electric signal, gasoline engine generator module, coating grease module, position detecting module, lithium battery are separately installed in rack, wherein the walking module is located at the front and rear sides of rack comprising connection frame and the roller with driving mechanism；The lithium battery is used to store the electric energy of gasoline engine generator module and powers for walking module, coating grease module, position detecting module and main control module, the coating grease module includes grease cylinder, the combination of gearbox plunger pump power, pressure pan, high pressure logical only valve and Nozzle combination, in view of above-mentioned technical proposal, the application can be realized stabilized walking of the automated intelligent sprayer on rail, and which improve Pen Zhi mechanisms preferably to coat rust-proof effect to realize.
Description
Technical field
The utility model belongs to railway maintenance apparatus field, specifically, more particularly to a kind of from traveling track bolt intelligence
Can derust sprayer.
Background technique
The Chinese patent of one of applicant Shandong Huasheng Zhongtian Engineering Machinery Co., Ltd. earlier application, Patent No.
CN201721239769.4, it discloses a kind of automated intelligents to spray rouge machine, including gantry base, installs in the lower section of gantry base
There is walking mechanism assembly, spray rouge machine, control system is also equipped with above the gantry base, the spray rouge machine includes grease
Case, plunger pump, pump driving mechanism, grease nozzle, wherein the oil inlet of the plunger pump is connect with grease case, plunger pump it is fuel-displaced
Mouth is connect with grease nozzle, and grease nozzle is at least one, and the plunger pump provides power by pump driving mechanism；The control
System includes controller, inductor, and the inductor is set in gantry base for inductive post bolt position, and the inductor is logical
It crosses conducting wire to connect in a manner of electric signal with controller, the controller is also conducting wire in a manner of electric signal and walking mechanism
Control device connection in assembly, pump driving mechanism.
But automated intelligent documented by above-mentioned application sprays rouge machine and still has certain ask during actual use
How topic, such as realize stable walking on rail, how that grease is more preferable, being covered on vertical bolt to enhance more evenly
The rust-proof effect of vertical bolt.For this purpose, applicant on the basis of above-mentioned application, improves sprayer, to enhance spray rouge
The working performance of device.
Utility model content
The purpose of this utility model is to provide one kind from traveling track bolt intelligence derusting sprayer, can be realized certainly
Dynamic stabilized walking of the sprayer on rail, which improve Pen Zhi mechanisms preferably to coat rust-proof effect to realize.
In order to achieve the above objectives, the utility model is achieved through the following technical solutions:
From traveling track bolt intelligently derusting sprayer, including rack described in the utility model, rack upper point
The walking module connecting with main control module electric signal, gasoline engine generator module, coating grease module, position detection mould are not installed
Block, lithium battery, wherein the walking module is located at the front and rear sides of rack comprising connection frame and the roller with driving mechanism
Wheel；The lithium battery is used to store the electric energy of gasoline engine generator module and is walking module, coating grease module, position detection mould
Block and main control module power supply, the coating grease module includes grease cylinder, the combination of gearbox plunger pump power, pressure pan, high pressure
Logical only valve and Nozzle combination, the entrance connection that the outlet of grease cylinder is combined with gearbox plunger pump power, gearbox plunger pump are dynamic
The oil outlet of power combination and the oil inlet of pressure pan are connected by pipeline, the oil inlet of the logical only valve of the oil outlet and high pressure of pressure pan
Connected by pipeline, the overflow port of pressure pan is connect with grease cylinder by pipeline, the oil outlet of the logical only valve of high pressure by pipeline with
Nozzle combination connection.
Further speaking, the two sides of rack described in the utility model are equipped with side stand component combination, side by bolt
Support frame combination includes support shaft, and support the tip of the axis installation rail wheel combines, and the combination of rail wheel cooperates with rail.
Further speaking, the mode that support shaft described in the utility model is connected through a screw thread is equipped with extending shaft, rail
Wheel combination is located at the end of extending shaft.
Further speaking, position detecting module described in the utility model is opened using optoelectronic switch, close to switch, stroke
One of close.
Further speaking, the logical only valve of high pressure described in the utility model is two logical normally closed solenoid valves.
Further speaking, Nozzle combination described in the utility model includes that the cylinder of 1 oil outlet straight down is more
Nozzle is found in hole and 1 oil outlet tilts 45 degree of single hole side nozzles for being directed at vertical bolt root.
Compared with prior art, the utility model has the beneficial effects that
1, the application realizes the complete painting of grease opposition bolt by using pressure pan, the logical only valve of high pressure and Nozzle combination
It covers, improve the effect of coating and reduces the area of coating, help to improve coating efficiency.
2, the application, by rail wheel and being bonded on the inside of rail, realizes machine by setting up side stand combination in rack two sides
The reliable and stable support of device prevents spray rouge pusher side from turning over, improves the stability of the spray rouge machine course of work.
Detailed description of the invention
Fig. 1 is the main view of the application.
Fig. 2 is the top view of the application.
Fig. 3 is the connection schematic diagram of the application mesohigh tank, high pressure logical only valve, Nozzle combination.
Fig. 4 is the structural schematic diagram of side stand component combination described herein.
In figure: 1, walking module；2, rack；3, gasoline engine generator module；4, grease module is coated；5, position detection mould
Block；6, lithium battery；7, main control module；8, side stand component combines；9, pressure pan；10, the logical only valve of high pressure；11, Nozzle combination；12,
Support shaft；13, rail wheel combines；14, rail；15, extending shaft；16, bolt is found.
Specific embodiment
Technical solution described herein is described further with reference to the accompanying drawings and embodiments.
This application claims be a kind of from the intelligent derusting sprayer of traveling track bolt, for being stood to rail side
Bolt 16 carries out fat liquoring operation, to guarantee the service life of vertical bolt 16, prevents premature generation corrosion phenomenon.The application is pair
The improvement of the China Patent No. CN201721239769.4 technical solution of first to file.
As shown in Figure 1 and Figure 2, the application includes rack 2, and rack 2 is to realize row by the walking module 1 of front and rear sides
It walks and stopping.The walking module 1 includes at least the frame body connecting with rack 2, is equipped with the row with driving mechanism on frame body
Roller is walked, which can be driven by chain and driving device, to realize the purpose for driving rack 2 to walk.
Coating grease module 4 described herein is using including grease cylinder, the combination of gearbox plunger pump power, height
The logical only valve 10 of tank 9, high pressure and Nozzle combination 11 is pressed to constitute, wherein the grease cylinder is for containing grease, the outlet of grease cylinder
Locate the entrance combined with gearbox plunger pump power by piping connection, gearbox plunger pump power is combined the oil in grease cylinder
Rouge is sent in pressure pan 9.Pressure pan 9 is used to keep in and adjust the ejection pressure of grease, and the height described in this application
Pressure tank 9 is provided with overflow mechanism, as shown in Figure 3.When the pressure of grease in logical only 10 normally closed port of the valve closing of high pressure and pressure pan 9 is super
The oil pressure relief set is crossed, grease can be turned again in grease cylinder by overflow port, to protect pressure pan 9 will not be because of exceeding
The pressure of receiving and breakage occurs.
The outlet of pressure pan 9 is connect by pipeline with the entrance of the logical only valve 10 of high pressure, and the logical only valve 10 of high pressure is essentially one
Two logical normally closed solenoid valves of kind, when the solenoid valve power blackout situation lower valve is in normally off.When to the logical only valve 10 of high pressure into
After row is powered, normally closed port is opened, valve opening.The logical only valve 10 of high pressure is for the company between on-off pressure pan 9 and Nozzle combination 11
It connects, to realize the operation purpose of interval spray rouge.
Position detecting module 5 described herein is using one in optoelectronic switch, close switch, travel switch
Kind, its object is to detect the vertical bolt 16 of 14 side of rail.The signal that position detecting module 5 will test is transferred to master control mould
In block 7, main control module 7, which is handled, is changed into PWM waveform by PWM module for signal after above-mentioned signal, and the waveform is delivered to
In the driving motor of walking module 1, driving motor stops working, and complete machine stops.It should be noted that at above-mentioned main control module 7
The reason signal and time for issuing PWM waveform has delay, which is equal to position detecting module 5 and Nozzle combination 11
Between distance divided by the speed of travel.
When complete machine stops, Nozzle combination 11 is exactly in the top of vertical bolt 16, when main control module 7 starts with interval
Between timing to gearbox plunger pump power combination in motor control module emit PWM waveform, complete to gearbox plunger
The driving motor control of pump power combination.Driving motor in the combination of gearbox plunger pump power starts under above-mentioned signal function
Work because being able to drive the plunger pump work being attached thereto, the grease in grease cylinder can be sent in pressure pan 9 into
Row pressure maintaining.
Meanwhile main control module 7 transmits electric signal to the logical only valve 10 of high pressure, the logical only valve 10 of high pressure receives normally closed port after electric signal
It opens, the grease with pressure is entered in Nozzle combination 11 by the logical only valve 10 of high pressure.It is distributed on Nozzle combination 11 several
Through-hole, cylindrical porous including 1 oil outlet straight down founds nozzle and 1 oil outlet tilts 45 degree alignments and founds bolt root
Grease, can be uniformly sprayed at the lesser region of itself and surrounding of vertical bolt 16 by the single hole side nozzle in portion, and is distributed in
The rounded upper end of vertical bolt 16 and root, can be avoided the pollution in remaining region while increasing rust-proof effect.High pressure is logical only
The working time of valve 10 is 1s or so, and after completing coating operation, the logical only valve 10 of high pressure is closed, and main control module 7 is to walking module
Driving motor sends PWM waveform, and walking module 1 drives complete machine to continue to move ahead, and position detecting module 5 continues to next vertical bolt
16 are detected.
For the above-mentioned data of more intuitive display above-mentioned data and setting, the application further includes LED display module, is used
To show the running state parameter of current complete machine and each running parameter of setting, the work shape easy to adjustment in time with observation complete machine
State.Main control module described herein still selects AT89S52 single-chip microcontroller, and LED display module is mainly by seven segment digital tubes group
At.What motor drive module was selected is the L298N motor drive module of SGS company production.
By above-mentioned paragraph it is found that walking module 1, position detecting module 5, main control module 7 and speed change that the application uses
The combination of box column plug pump power, the logical only valve 10 etc. of high pressure are required to consumption electricity, for this purpose, being equipped with lithium battery 6, lithium in rack 2
Battery 6 can be realized the energy supply of above equipment.When battery consumption is higher, it can also pass through the gasoline engine generator mould of outfit
Block 3 realizes the charging to battery.
Due to the influence of rail self structure, spray rouge machine described herein will appear unstable feelings in the process of walking
Condition causes main control module 7 that can not correct spray rouge distance.In order to solve the above technical problems, applicant is equipped in the two sides of rack 2
Side stand component combination 8.Side stand component combination 8 includes support shaft 12, extending shaft 15, rail wheel combination 13, and support shaft 12 is using hollow
Steel pipe, extending shaft 15 are processed using solid round steel, are used and are threadedly coupled between extending shaft 15 and support shaft 12.The extending shaft
15 can offset the rollover power of spray rouge machine by own wt, and support shaft 12 can be realized main screw lift using hollow steel pipe
Mitigate.In the end of extending shaft 15 installation rail wheel combination 13, rail wheel combination 13 is bonded with the inside of rail 14, can guarantee to spray
Rouge machine is stablized along rail 14 to move ahead.
Claims (4)
1. a kind of from traveling track bolt intelligently derusting sprayer, including rack (2), be separately installed in rack (2) with
The walking module (1) of main control module (7) electric signal connection, coating grease module (4), position detecting module (5), lithium battery (6),
Wherein the walking module (1) is located at the front and rear sides of rack (2) comprising connection frame and the roller with driving mechanism；
The lithium battery (6) is used to supply for walking module (1), coating grease module (4), position detecting module (5) and main control module (7)
Electricity, it is characterised in that: the coating grease module (4) includes grease cylinder, the combination of gearbox plunger pump power, pressure pan (9), height
Pressure logical only valve (10) and Nozzle combination (11), the entrance connection that the outlet of grease cylinder is combined with gearbox plunger pump power, speed change
The oil outlet of box column plug pump power combination is connect with the oil inlet of pressure pan (9) by pipeline, the oil outlet and height of pressure pan (9)
The oil inlet of pressure logical only valve (10) is connected by pipeline, and the overflow port of pressure pan (9) is connect with grease cylinder by pipeline, and high pressure is logical
Only the oil outlet of valve (10) is connect by pipeline with Nozzle combination (11)；The two sides of the rack (2) are equipped with side by bolt
Support frame combines (8), and side stand component combination includes support shaft (12), and the end installation rail wheel of support shaft (12) combines (13),
Rail wheel combines (13) and rail (14) and cooperates；The mode that the support shaft (12) is connected through a screw thread is equipped with extending shaft (15),
Rail wheel combination (13) is located at the end of extending shaft (15).
2. according to claim 1 from traveling track bolt intelligence derusting sprayer, it is characterised in that: the high pressure is logical only
Valve (10) is two logical normally closed solenoid valves.
3. according to claim 2 from traveling track bolt intelligence derusting sprayer, it is characterised in that: the rack (2)
On be also equipped with gasoline engine generator module (3), gasoline engine generator module (3) is connect with lithium battery (6).
4. according to claim 3 from traveling track bolt intelligence derusting sprayer, it is characterised in that: the Nozzle combination
It (11) include that the cylindrical porous of 1 oil outlet straight down founds nozzle and the vertical bolt root of 1 oil outlet inclination, 45 degree of alignments
Single hole side nozzle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821113255.9U CN208928430U (en) | 2018-07-13 | 2018-07-13 | From traveling track bolt intelligence derusting sprayer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821113255.9U CN208928430U (en) | 2018-07-13 | 2018-07-13 | From traveling track bolt intelligence derusting sprayer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208928430U true CN208928430U (en) | 2019-06-04 |
Family
ID=66716108
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821113255.9U Expired - Fee Related CN208928430U (en) | 2018-07-13 | 2018-07-13 | From traveling track bolt intelligence derusting sprayer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208928430U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110789563A (en) * | 2019-11-13 | 2020-02-14 | 李建强 | Automatic fueling injection equipment of track bolt |
| CN113073599A (en) * | 2021-04-20 | 2021-07-06 | 邱志华 | Urban rail maintenance cleaning device |
-
2018
- 2018-07-13 CN CN201821113255.9U patent/CN208928430U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110789563A (en) * | 2019-11-13 | 2020-02-14 | 李建强 | Automatic fueling injection equipment of track bolt |
| CN113073599A (en) * | 2021-04-20 | 2021-07-06 | 邱志华 | Urban rail maintenance cleaning device |
| CN113073599B (en) * | 2021-04-20 | 2022-12-30 | 安徽港泰机械制造集团有限公司 | Urban rail maintenance cleaning device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190604 Termination date: 20210713 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |