CN208912880U - A kind of electronic hemmer - Google Patents
A kind of electronic hemmer Download PDFInfo
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- CN208912880U CN208912880U CN201821585432.3U CN201821585432U CN208912880U CN 208912880 U CN208912880 U CN 208912880U CN 201821585432 U CN201821585432 U CN 201821585432U CN 208912880 U CN208912880 U CN 208912880U
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- flange
- door
- mounting base
- plate
- idler wheel
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Abstract
The utility model belongs to rail traffic vehicles equipment Technology field, it is related to a kind of electronic hemmer, main structure includes control unit and flange unit, control unit includes cabinet, PLC and operation panel, flange unit includes pedestal, servo motor, running part, Slipper, pressing section, guide rail and idler wheel mounting base, ball screw turns are driven using servo motor, running part and mould part is fitted close to slide, carrying out staged roll-in by Slipper end of door plate forms the inner-outer door dermatotome material of door-plate and door-plate skeleton flange, door panel flange suitable for field of track traffic vehicle forms, it can be to aluminium sheet, copper sheet, stainless steel plate and the door-plate of carbon steel sheet production carry out flange molding, meet the aesthetics and rigid requirements of door-plate, a large amount of costs of labor are saved, improve production efficiency；Its structure is simple, and scientific in principle is reliable, and the one-touch automatic flanging technique of use keeps the flange size of door-plate completely the same.
Description
Technical field:
The utility model belongs to rail traffic vehicles equipment Technology field, is related to a kind of electronic hemmer, passes through
Control unit controls flange unit and carries out staged roll-in flange to inner-outer door skin sheet metal, is particularly suitable for aluminium door skin
Flange molding.
Background technique:
The inner-outer door skin of rail traffic vehicles be metal material production outermost visible surface, inner-outer door skin surface requirements without
Defect and uniform in shaping accurate size.But currently used manually beat the surface that processing method easily causes inner-outer door skin
Numerous bad defects such as uneven or flange is irregular influence beautiful and service performance.There is an urgent need to automate flanging device
Artificial mode is substituted, a kind of flange mold of minicar right front doors disclosed in Chinese patent 201820085405.3,
Including lower template and cope plate, guide cylinder is mounted at left and right sides of the top of the lower template, the bottom end of the cope plate is left
Right two sides are mounted on lifting seat, and the lifting seat is connected by guide rod with guide cylinder, the bottom center position of the cope plate
It sets and punching press seat is installed, the bottom end of the punching press seat is equipped with staking punch, and the top dead center position of the lower template is equipped with mould
Specifically, the inner wall center of the mold is equipped with cylinder, and the inner wall of the cylinder is equipped with cylinder body, the cylinder body it is interior
Wall upper and lower ends are separately installed with deck and closure plate, and the inner cavity of the cylinder body is equipped with piston plate, and the piston plate passes through reset
Spring is connected with closure plate；A kind of door skin ontology piercing and flanging integration mould disclosed in Chinese patent 201721198835.8
Tool, including die ontology and punch mechanism, the die ontology are provided with mutually matched lower die holder flange cutter block and upper die holder
Flange cutter block, the upper die holder flange cutter block side are equipped with inverted U groove, are equipped with through-hole, the through-hole in the inverted U groove
Axial line coincides with the punching concave die axial line that lower die holder flange cutter block side is arranged in, and the punch mechanism includes lower driving
Block, upper pushing block and the side blow head to match with punching concave die, described upper pushing block one end are solid by fixed block and side blow head
It connects, the other end is mutually slipped with the upper inclined-plane tiltedly carved, and upper pushing block bottom is slidably connected with lower drive block by guide rail guide groove, sliding
Direction and through-hole axis parallel；A kind of car door B column inner panel flange wrapping mold disclosed in Chinese patent 201521094501.7, packet
Include the fixed lower die of lower template, flanging lower die mechanism, bound edge lower die mechanism, flange, cope plate, flange upper die mechanism and bound edge upper mold
Mechanism, the fixed lower die of the flange are fixedly connected on lower template, and the flanging lower die mechanism, the quantity of bound edge lower die mechanism are 2
Set is sequentially arranged at lower template, the flange upper die mechanism, bound edge using the fixed lower die of flange as middle line bilateral symmetry from the inside to the outside
The quantity of upper die mechanism is 2 sets, is sequentially arranged at cope plate from the inside to the outside with middle line bilateral symmetry；The flanging lower die mechanism with
Flange upper die mechanism, bound edge lower die mechanism match two-by-two with bound edge upper die mechanism；Disclosed in Chinese patent 201510277024.6
The U-shaped flanging die of pick up loading space external door panel, the flanging die include positive flange body and lateral flange mechanism, and described just turns over
Side mechanism includes positive flange cutter block and upper die holder, and the lateral flange mechanism includes that standard is tiltedly carved and made by oneself and tiltedly carves, the mark
Quasi- tiltedly carve is connected with lateral flange cutter block one, and the self-control, which is tiltedly carved, is connected with lateral flange cutter block two, the lateral flange knife
Block one and lateral flange cutter block two can hand over knife；A kind of passenger doors covering flange tooling disclosed in Chinese patent 201620975543.X.
Including tooling main body, the reinforcing trapezoidal screw component being arranged in tooling main body and compression handle, tooling main body includes connection
Beam assembly and clamp body, clamp body include symmetrically arranged left fixture and right fixture, are clamped with and multiply between left fixture and right fixture
Objective door, and cavity plate is placed in passenger doors, the top of cavity plate is equipped with punch-pin with matching, and compression handle is used for tooling master
Body, cavity plate are connected firmly to the passenger doors covering and passenger doors of flange, and reinforcing trapezoidal screw Component driver punch-pin pushes, will
Passenger doors covering to flange is squeezed into cavity plate, with complete flange work, by compression handle by tooling main body, cavity plate, to
The passenger doors covering and passenger doors of flange are connected firmly, then convex above cavity plate to being placed on by reinforcing trapezoidal screw component
Mould force, drives punch-pin to move downward, and bends passenger doors covering edge and completes flange；201520600081.9 disclosure of Chinese patent
A kind of inner panel flange add Trimming Die, including upper die holder, lower die holder, big pressure plate and flange cutter block, in upper die holder and big
Elastic construction I is equipped between pressure plate, equipped with the vertical formed punch for running through flange cutter block on upper die holder, relative to formed punch, under
It is corresponding on die holder that die case is housed, elastic construction II is equipped between flange cutter block top and upper die holder, in upper die holder and big pressure
Limit element is equipped between flitch；A kind of trial-production automobile back door flange tooling disclosed in Chinese patent 201520003517.6, packet
Substrate, side wall, positioning column and multiple support posts are included, the substrate side is fixedly mounted with side wall, left and right on the substrate in the side wall
Interval is fixedly mounted with two positioning columns；The substrate other side interval of corresponding side wall is fixedly mounted with four support posts；Chinese patent
A kind of trial-production automobile front door flange tooling disclosed in 201520003516.1, including substrate, side wall, positioning column and multiple supports
Column, the substrate side are fixedly mounted with side wall, and left and right interval is fixedly mounted with two positioning columns on the substrate in the side wall；The substrate
Other side interval is fixedly mounted with four support posts, is longitudinally fixedly mounted with two support posts positioned at substrate right edge, other two support is vertical
Column is mounted on the substrate of side wall front；A kind of cold compartment of refrigerator door shell flange disclosed in Chinese patent 201110412120.9 at
Pattern including cope plate, the upper mold body positioned at cope plate middle part lower section, lower mold holder and is fixed in the middle part of lower mold holder under top
Mould body, the two sides of the upper mold body are symmetrically arranged on first inclined wedge on inclined wedge and second, inclined wedge on described first
With second on inclined wedge with cope plate it is affixed, a upper side of the lower mould body be provided with can horizontal displacement the first side at
Type upper cutter block and the first side that horizontal sliding occurs with lower mould body form lower cutter block, are provided with above the other side of lower mould body
Second side forms upper cutter block and second side forms lower cutter block, and second side molding upper cutter block is with the first side molding upper cutter block
Symmetrical structure, it is symmetrical structure that described second side, which forms lower cutter block and the lower cutter block of the first side molding, the first side molding
Upper cutter block have with first on inclined wedge slide fit inclined-plane, first side form lower cutter block have with first on inclined wedge slide fit
Inclined-plane, described second side molding upper cutter block have with second on inclined wedge slide fit inclined-plane, described second side forms lower cutter block
With with second on inclined wedge slide fit inclined-plane；A kind of Multi-stage transmission door skin disclosed in Chinese patent 201120546524.2 is negative
Angle flange body comprising: with the door skin negative angle direction flange oblique sliding block disposed in parallel for being located at its two sides and
Built-in oblique movable slider, the flanging die and built-in oblique movable slider of the oblique slider end setting of flange are mutually stamped and formed out
Door skin negative angle；The side of the oblique sliding block of flange is provided with first guide plate parallel with door skin negative angle direction, and flange is oblique
The upper die holder that can be moved up and down is connected to sliding block；The bottom end of built-in oblique movable slider is matched with fleeting tackle, between be
Wedge mechanism, with door skin negative angle parallel direction built in the side of oblique movable slider be provided with the second guide plate；Chinese patent
A kind of door of elevator one end socket flange grinding tool disclosed in 201420611746.1, including pass sequentially through mould group installation bolt and fix
Left side mould group main body, intermediate die group main body and right side mould group main body, in the left side mould group main body and right side mould group main body point
Not She You spring retainer screw, be cased with spring on the spring retainer screw, the lower part of spring is connected with mandril, left side mould group main body
With mould group pin shaft mounting plate is respectively equipped in the mould group main body of right side, it is living that left side mould group is respectively equipped on the mould group pin shaft mounting plate of both ends
Motion block and right side mould group movable block；With the high speed development of rail traffic, to the safety that rail traffic vehicles are run, especially
More stringent requirements are proposed for the safety of fire prevention and passenger to train, above-mentioned patented product and hemmer in the prior art
It is with strong points, it is not suitable for the flange molding of rail traffic vehicles inner-outer door skin, the artificial molding operation difficulty of flange is big, efficiency
It is low, stable product quality is poor.Therefore, it is necessary to R & D design one kind in sheet metal especially rail traffic vehicles car door
The electronic hemmer of external door skin has good society and economic value, has a extensive future.
Utility model content:
The purpose of the utility model is to overcome disadvantages of the existing technology, design one kind and are especially for sheet metal
The electronic hemmer of rail traffic vehicles car door inner-outer door skin turns over sheet metal in such a way that Electronic control is driven
Edge forming is particularly suitable for the flange molding to aluminium sheet.
To achieve the goals above, the utility model relates to electronic hemmer main structure include control unit and
Flange unit；Control unit is electrically connected with flange unit, and the main structure of control unit includes cabinet, PLC and operation panel；Square
The cabinet of shape hollow type structure is internally provided with PLC, and the top of cabinet is provided with operation panel, and PLC is electrically connected with operation panel
It connects；The main structure of flange unit includes pedestal, servo motor, running part, Slipper, pressing section, guide rail and idler wheel
Mounting base；Top one end of the pedestal of rectangular frame structure is provided with servo motor, and servo motor and running part machinery pass
Dynamic formula connects, and is provided with Slipper on running part, Slipper is connect with pressing section, the both ends of pressing section and setting
The guide rail of parallel construction on base upper surface connects；The main structure of running part includes mounting base, mounting plate and ball
Lead screw；The both ends of the mounting base of flange arrangement are provided with the mounting plate of rectangular configuration, are provided with cylindrical structure between mounting plate
Ball-screw；The main structure of Slipper includes sliding block and idler wheel；One end uniform intervals formula of rectangular block shape structure sliding block
It is provided with the idler wheel of 2 row's spheroidal structures, the quantity of every row's idler wheel is 4；The main structure of pressing section includes girder, cylinder peace
Fill seat, cylinder and presser feet；The excircle of the girder of cylindrical structure is arranged with cylinder mounting base, uniform intervals in cylinder mounting base
Formula is provided with 10-30 cylinder, and the bottom of cylinder is provided with the presser feet of broad mouth type structure；Servo motor and running part pass through peace
The connection of seat flange form is filled, running part is connect with Slipper by idler wheel mounting base, and one end of idler wheel mounting base is connected to two
It arranges between idler wheel, the other end of idler wheel mounting base is set on the excircle of girder.
The utility model drives ball screw turns compared with prior art, using servo motor, makes running part and mould
Tool part is fitted close sliding, and carrying out staged roll-in by Slipper end of door plate makes the inner-outer door dermatotome material and door-plate of door-plate
The molding of skeleton flange, the door panel flange suitable for field of track traffic vehicle form, can be to aluminium sheet, copper sheet, stainless steel
Plate and the door-plate of carbon steel sheet production carry out flange molding, meet the aesthetics and rigid requirements of door-plate, saved it is a large amount of manually at
This, improves production efficiency；Its structure is simple, and scientific in principle is reliable, and the one-touch automatic flanging technique of use makes turning over for door-plate
Side size is completely the same, has the practical and stable advantage of quality, is suitable for a wide range of promote the use of.
Detailed description of the invention:
Fig. 1 is the main structure schematic illustration of the utility model.
Fig. 2 is that the main structure of the utility model overlooks schematic illustration.
Fig. 3 is the main structure side view schematic illustration of the utility model.
Fig. 4 be the utility model relates to idler wheel mounting base main structure schematic illustration.
Fig. 5 be the utility model relates to running part main structure schematic illustration.
Fig. 6 be the utility model relates to Slipper main structure schematic illustration.
Fig. 7 be the utility model relates to pressing section main structure schematic illustration.
Specific embodiment:
The utility model is described further by way of example and in conjunction with the accompanying drawings.
Embodiment 1:
The main structure for the electronic hemmer that the present embodiment is related to includes control unit 1 and flange unit 2；Control unit
1 is electrically connected with flange unit 2, and the main structure of control unit 1 includes cabinet 10, PLC11 and operation panel 12；Rectangle hollow type
The cabinet 10 of structure is internally provided with PLC11, and the top of cabinet 10 is provided with operation panel 12, PLC11 and operation panel 12
Electrical connection；The main structure of flange unit 2 includes pedestal 20, servo motor 21, running part 22, Slipper 23, compressed part
Divide 24, guide rail 25 and idler wheel mounting base 26；Top one end of the pedestal 20 of rectangular frame structure is provided with servo motor 21, watches
Take motor 21 to connect with 22 mechanical transmission-type of running part, be provided with Slipper 23 on running part 22, Slipper 23 with
Pressing section 24 connects, and the both ends of pressing section 24 are connect with the guide rail 25 for the parallel construction being arranged on 20 upper surface of pedestal；
The main structure of running part 22 includes mounting base 100, mounting plate 101 and ball-screw 102；The mounting base 100 of flange arrangement
Both ends be provided with the mounting plate 101 of rectangular configuration, the ball-screw 102 of cylindrical structure is provided between mounting plate；Sliding block
The main structure of part 23 includes sliding block 103 and idler wheel 104；One end uniform intervals formula of rectangular block shape structure sliding block 103 is arranged
There is the idler wheel 104 of 2 row's spheroidal structures, the quantity of every row's idler wheel 104 is 4；The main structure of pressing section 24 includes girder
105, cylinder mounting base 106, cylinder 107 and presser feet 108；The excircle of the girder 105 of cylindrical structure is arranged with cylinder installation
Seat 106, uniform intervals formula is provided with 10-30 cylinder 107 in cylinder mounting base 106, and the bottom of cylinder 107 is provided with broad mouth type
The presser feet 108 of structure；Servo motor 21 is connect with running part 22 by 100 flange form of mounting base, running part 22 and sliding block
Part 23 is connected by idler wheel mounting base 26, and one end of idler wheel mounting base 26 is connected between two rows of idler wheels 104, idler wheel mounting base
26 other end is set on the excircle of girder 105.
The control unit 1 that the present embodiment is related to is worked out and is controlled to the action process of flange unit 2；Flange unit 2
Inner-outer door skin carries out flange forming operation；The material of cabinet 10 and pedestal 20 is stainless steel, and the length of pedestal 20 is 3200mm,
Width is 1450mm, is highly 738mm；PLC11 is programmable logic controller (PLC), passes through digital or analog input and output
To control the flange forming process of flange unit 2；Operation panel 12 is interactive tie；Servo motor 21 is AC servo
Motor；The electric energy of servo motor 21 is transferred to Slipper 23 by running part 22；Slipper 23 drives pressing section 24
Movement；Skin carries out pressing molding operation to pressing section 24 on the door；Guide rail 25 is the track that pressing section 24 slides；Idler wheel mounting base
26 be the connecting rod for connecting running part 22 and Slipper 23；Mounting base 100, mounting plate 101, sliding block 103, idler wheel 104, girder
105, the material of cylinder mounting base 106 is stainless steel；Ball-screw 102 is outer circulation ball-screw；Cylinder 107 is single-acting
Cylinder；The material of presser feet 108 is rubber or resin.
The electronic hemmer that the present embodiment is related to is in use, open the power supply of PLC11 and the gas source of cylinder 107, by door
After plate is placed on the upper surface designated position of pedestal 20, operation panel 12 is manipulated, servo motor 21 is run and drives driving section
Divide 22 operatings, pressing section 24 is carried out by Slipper 23 while running part 22 operates, pressing section 24 is in guide rail 25
In slide to set point, the movement of cylinder 107 drives presser feet 108 to decline and press door-plate and inside door skin is pressed abd fixed on door-plate,
Manipulation operation panel 12 makes the movement of cylinder 107 that presser feet 108 be driven to be promoted, and runs servo motor 21 and drives running part 22 logical
It crosses Slipper 23 and pulls pressing section 24, pressing section 24 slides in guide rail 25 to origin, door-plate turn-over is removed, using same
External door skin is pressed abd fixed on door-plate by the method for sample, realizes the flange molding of door-plate inner-outer door skin.
Claims (1)
1. a kind of electronic hemmer, it is characterised in that main structure includes control unit and flange unit；Control unit with turn over
The electrical connection of side unit, the main structure of control unit includes cabinet, PLC and operation panel；The cabinet of rectangle hollow type structure
It is internally provided with PLC, the top of cabinet is provided with operation panel, and PLC is electrically connected with operation panel；The main structure of flange unit
Including pedestal, servo motor, running part, Slipper, pressing section, guide rail and idler wheel mounting base；Rectangular frame structure
Top one end of pedestal be provided with servo motor, servo motor is connect with running part mechanical transmission-type, is set on running part
Be equipped with Slipper, Slipper is connect with pressing section, the both ends of pressing section be set on the base it is parallel on surface
The guide rail of structure connects；The main structure of running part includes mounting base, mounting plate and ball-screw；The mounting base of flange arrangement
Both ends be provided with the mounting plate of rectangular configuration, the ball-screw of cylindrical structure is provided between mounting plate；Slipper
Main structure includes sliding block and idler wheel；One end uniform intervals formula of rectangular block shape structure sliding block is provided with 2 row's spheroidal structures
Idler wheel, the quantity of every row's idler wheel are 4；The main structure of pressing section includes girder, cylinder mounting base, cylinder and presser feet；Cylinder
The excircle of the girder of shape structure is arranged with cylinder mounting base, and uniform intervals formula is provided with 10-30 cylinder in cylinder mounting base,
The bottom of cylinder is provided with the presser feet of broad mouth type structure；Servo motor is connect with running part by mounting base flange form, transmission
Part is connect with Slipper by idler wheel mounting base, and one end of idler wheel mounting base is connected between two rows of idler wheels, idler wheel installation
The other end of seat is set on the excircle of girder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821585432.3U CN208912880U (en) | 2018-09-28 | 2018-09-28 | A kind of electronic hemmer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821585432.3U CN208912880U (en) | 2018-09-28 | 2018-09-28 | A kind of electronic hemmer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208912880U true CN208912880U (en) | 2019-05-31 |
Family
ID=66707351
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821585432.3U Active CN208912880U (en) | 2018-09-28 | 2018-09-28 | A kind of electronic hemmer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208912880U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109226397A (en) * | 2018-09-28 | 2019-01-18 | 青岛欧特美交通装备有限公司 | A kind of electronic hemmer |
-
2018
- 2018-09-28 CN CN201821585432.3U patent/CN208912880U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109226397A (en) * | 2018-09-28 | 2019-01-18 | 青岛欧特美交通装备有限公司 | A kind of electronic hemmer |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 266101 No. 178, Zhuzhou Road, Laoshan District, Shandong, Qingdao Patentee after: Outmet Transportation Technology Co., Ltd Address before: 266061 Zhuzhou Road, Laoshan District, Shandong, No. 178, No. Patentee before: QINGDAO ULTMATE TRAFFIC EQUIPMENT Co.,Ltd. |
|
| CP03 | Change of name, title or address |