CN106984709B - Take turns shaping mould and forming method in the deburring of hood panel and C column inner panel component - Google Patents
Take turns shaping mould and forming method in the deburring of hood panel and C column inner panel component Download PDFInfo
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- CN106984709B CN106984709B CN201710253107.0A CN201710253107A CN106984709B CN 106984709 B CN106984709 B CN 106984709B CN 201710253107 A CN201710253107 A CN 201710253107A CN 106984709 B CN106984709 B CN 106984709B
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- core model
- deburring
- die holder
- part processing
- retainer
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- 238000000034 method Methods 0.000 title claims abstract description 100
- 238000007493 shaping process Methods 0.000 title claims abstract description 51
- 238000012545 processing Methods 0.000 claims abstract description 45
- 239000011230 binding agent Substances 0.000 claims abstract description 29
- 238000000465 moulding Methods 0.000 claims description 13
- 230000000694 effects Effects 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 238000009966 trimming Methods 0.000 claims description 2
- 238000012407 engineering method Methods 0.000 abstract description 2
- 238000004080 punching Methods 0.000 description 13
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- 238000000926 separation method Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/001—Shaping combined with punching, e.g. stamping and perforating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/88—Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Punching Or Piercing (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
The invention discloses shaping moulds in the deburring of a kind of wheel hood panel and C column inner panel component, including upper and lower die holder, retainer core model is set on lower die holder, the core model driving unit that driving retainer core model moves up and down is also set up on lower die holder, upper process part processing A positioning is placed on retainer core model, binder core model is set on upper die holder, and upper die holder drives binder core model to move up and down and compresses with the cooperation of retainer core model to upper process part processing A;Upper shaping cutter block is set on lower die holder, and upper die holder drives binder core model to move up and down and cooperate with upper shaping cutter block to shaping in upper process part processing A implementation.The present invention merges OP30, OP40 action in normal process steps in the prior art, other process content is finely adjusted, the innovation of mould structure corresponding to new OP30 is constituted after merging simultaneously, it forms new in-process to have: OP10, OP20, OP30 and OP40 totally 4 sequence engineering method, mode is merged using left and right part, ensure to simplify forming step under the premise of vehicle performance, and vehicle body cost can be reduced.
Description
Technical field
The present invention relates to the cold punching technology field of automobile metal plate work, it is related to a kind of mould structure of shaping in deburring, tool
Body says to be exactly the molding die and forming method for being used for wheel cover of automobile outside plate and C column inner panel component.
Background technique
Automobile market competition increasingly sharpens, and how to be effectively reduced increased costs competitiveness, is always that enterprise considers emphatically
Content.There is a large amount of metal plate punching part in body of a motor car part, the cost of raw material, processing and manufacturing expense account in vehicle body cost
Bigger specific gravity.Under market environment with keen competition, the cost of raw material and processing and manufacturing of metal plate punching part is effectively reduced
Expense is the important dimension of cost control.
According to the technological level that current domestic automobile produces, in conjunction with specific production experience, merging Element Design is
It is a kind of to improve stock utilization, reduce tooling development cost and fabricate the effective means taken.But by the separation of script
Component implements component molding, and urgent need will be provided for molding mold and corresponding moulding process, such as four sequence of die procedure
Problem is also following.For so-called four sequence of die procedure for 5 process in the prior art, i.e. Fig. 1 is wheel cover
Outside plate and C column inner panel component schematic diagram are that will take turns hood panel and C column inner panel is individually independently formed by mold and welded again in the prior art
It connects in succession.According to the moulding of this part, sheet metal component quality requirement, the in-process of traditional dies has: OP10 (process 10): DR
(drawing);OP20 (process 20): TR (deburring)+CTR (side deburring)+PI (punching)+CPI (side punching)+RST (lower shaping);
OP30 (process 30): TR (deburring)+PI (punching)+CPI (side punching);OP40 (process 40): FL (flange)+RST (lower shaping)+
RST (UP) (upper shaping);OP50 (process 50): TR (deburring)+CTR (side deburring)+PI (punching)+SEP (separation) totally 5 sequence.It adopts
With conventional 5 sequence molding dies and forming method, although solving wheel hood panel and C column inner panel is individually independently formed again by mold
The problem although scheme of welded connecting is solved the problems, such as first to form and be welded again, more than existing mold increase, process.
Summary of the invention
While top priority of the invention is to provide one kind convenient for simplifying molding procedure, it is ensured that outside the wheel cover of Forming Quality
Shaping mould in the deburring of plate and C column inner panel component.
To achieve the above object, the technical solution adopted is that: it is a kind of wheel hood panel and C column inner panel component deburring on shaping
Mold, including upper and lower die holder,
Retainer core model is set on lower die holder, it is single that the core model driving that driving retainer core model moves up and down is also set up on lower die holder
Member, upper process part processing A positioning are placed on retainer core model, binder core model are arranged on upper die holder, upper die holder drives binder core model or more
It is mobile that upper process part processing A is compressed with the cooperation of retainer core model;
Upper shaping cutter block is set on lower die holder, upper die holder drive binder core model move up and down and with the cooperation pair of upper shaping cutter block
Shaping in upper process part processing A implementation;
Deburring punch-pin is set on lower die holder, and deburring punch-pin is arranged in the edge side of binder core model, is arranged on upper die holder
Deburring cavity plate, deburring punch-pin and deburring cavity plate, which cooperate, implements deburring to upper process part processing A.
It is a further object to provide a kind of forming methods for taking turns hood panel and C column inner panel component.
To achieve the above object, use forming method the following steps are included:
OP10 (process 10): DR (drawing);
OP20 (process 20): TR (deburring)+CTR (side deburring)+PI (punching)+CPI (side punching)+RST (lower shaping)
OP30 (process 30): TR (deburring)+PI (punching)+CPI (side punching)+FL (flange)+RST (lower shaping)+RST
(UP) (upper shaping);
OP40 (process 40): TR (deburring)+CTR (side deburring)+PI (punching)+SEP (separation).
Compared with prior art, the present invention carries out OP30, OP40 action in normal process steps in the prior art
Fusion, other process content is finely adjusted, while the innovation of mould structure corresponding to new OP30 is constituted after merging, and is formed
New in-process has: OP10, OP20, OP30 and OP40 totally 4 sequence engineering method, merges mode using left and right part.
Mold provided by the present invention provides material base for the molding of wheel hood panel and C column inner panel component and combines complete
New OP30 process, simplifies forming step, and can reduce vehicle body cost about under the premise of ensuring vehicle performance.
Detailed description of the invention
Fig. 1 is that upper process part processing A takes turns hood panel and C column inner panel component schematic perspective view;
Fig. 2 is that the plane for the left and right component that upper process part processing A takes turns hood panel and C column inner panel component is illustrated;
Fig. 3 is the schematic perspective view of the molding die in the present invention;
Fig. 4 is the structural schematic diagram of the molding die in the present invention;
Fig. 5 is the mold stroke schematic diagram of deburring in the present invention, upper shaping.
Specific embodiment
Embodiment 1
It is a kind of to take turns hood panel and shaping mould in the deburring of C column inner panel component, including upper and lower die holder, it is arranged on lower die holder
Retainer core model 10 also sets up the core model driving unit 20 that driving retainer core model 10 moves up and down, upper process part processing A positioning on lower die holder
It is placed on retainer core model 10, binder core model 30 is set on upper die holder, and upper die holder drive binder core model 30 moves up and down and retainer
The cooperation of core model 10 compresses upper process part processing A;
Upper shaping cutter block 40 is set on lower die holder, upper die holder drive binder core model 30 move up and down and with upper shaping cutter block 40
Cooperation is to shaping in upper process part processing A implementation;
Deburring punch-pin 50 is set on lower die holder, and deburring punch-pin 50 is arranged in the edge side of binder core model 30, upper die holder
Upper setting deburring cavity plate 60, deburring punch-pin 50 and deburring cavity plate 60, which cooperate, implements deburring to upper process part processing A.
In the prior art, the lower mould part of upper shaping RSTUP class mold mainly includes lower die holder ontology, lower die shaping cutter block
With retainer core model.Lower die holder and lower die shaping cutter block are opposing stationary, and are fixed on press;Retainer core plays process part processing positioning
Effect, and stroke movement is done, descend mould body movable relatively.The lower mould part of deburring TR class mold mainly includes lower calligraphy or painting model
Body, lower die deburring punch-pin.Lower mould body and lower die deburring punch-pin are opposing stationary, and are fixed on press, lower mould body herein
Play process part processing positioning;If the process part processing position portion of lower mould body is made into activity, deburring gap can not be protected
Card, will cause the results such as burn failure, product consistency difference.It i.e. in the prior art, usually will not be by upper shaping RSTUP and deburring
TR process is placed on a process.
In order to control cost, while meeting the requirement of production line " four sequences or five sequences ", by " retainer core in the present invention
Mould " is divided into two parts, and a part is made into opposite lower die holder activity, and cooperation lower die shaping cutter block completes upper whole work, and in addition one
Split-phase fixes lower die, and cooperation lower die deburring punch-pin completes deburring work.In this way in the case where meeting parts quality requirement, have
Effect ground is by upper shaping RSTUP and the fusion of deburring TR process in a sequence.
In order to further improve efficiency, shaping mould includes the left and right conjunction corresponding to upper process part processing A in the deburring
The mold component of part.The preferred embodiment of mold i.e. provided by the invention is by the wheel hood panel of arranged on left and right sides on same vehicle body
With the synchronous forming of C column inner panel component, efficiency is not only further improved in this way, while ensure that plate is used on same vehicle body
The quality and quality, that is, weight consistency of material, are conducive to the distribution of vehicle body load and the raising of intensity in this way.
Preferably, the positioning pin 11 and positioning plate 12 of process part processing A are provided on the retainer core model 10, it is fixed
Position pin 11 correspond on retainer core model 10 is respectively set one on left and right die body, positioning plate 12 on retainer core model 10 a corresponding left side,
Two are respectively set on right mould body.By mold design at left and right component mold when, be arranged simplify positioning pin 11, positioning plate
While 12 setting, the reliable location of process part processing A in guarantee.
The side of retainer core model 10 is provided with guide post 13, and guide post 13 is protruded out to the direction far from retainer core model 10, led
Limition orientation cooperation is constituted to column 13 and limit guide groove 14, limit guide groove 14 is arranged on the lower die seat.
The long lower guide post 15 being vertically arranged of 10 lower part of retainer core model setting bar, lower guide post 15 is with setting in lower die holder
Upper pilot hole cooperation is constituted to be cooperated to mobile guide.Lower guide post 15 is arranged in the guide post 13 being arranged by side and bottom can be true
The holding for protecting retainer core model 10 mobile stabilization and posture, to provide reliable Forming Quality.
Embodiment 2
It is a kind of to take turns hood panel and shaping forming method in the deburring of C column inner panel component, comprising the following steps:
OP10 process 10:DR;
OP20 process 20:TR+CTR+PI+CPI+RST;
OP30 process 30:TR+PI+CPI+FL+RST+RST (UP);
OP40 process 40:TR+CTR+PI+SEP.
More preferably OP30 process 30 carries out as follows:
Process 3001: upper process part processing A positioning is placed on retainer core model 10, and retainer core model 10 drives in core model driving unit 20
A stroke distances are first risen under dynamic;When binder core model 30 starts to move downward under upper die holder drive, upper process part processing A is being pressed
It is sufficiently compressed between material core model 10, retainer core model 30, reaches setting pressure-plate-force;
Process 3002: retainer core model 10 moves downward under the pressure effect of binder core model 30, at this time the dynamic pressure of upper die holder band
Material core model 30 moves down and with the cooperation of upper shaping cutter block 40 to shaping in upper process part processing A implementation, until being shaped on process part processing
Position, retainer core stroke is completed at this time, is in pier death situation state;
Process 3003: when upper die holder continues to move downward, binder core model 30 is done to be moved back up relatively, on lower die holder
Deburring punch-pin 50 and upper die holder on deburring cavity plate 60 cooperation to upper process part processing A implement deburring, until process part processing on deburring arrive
Position;
Process 3004: after upper shaping, trimming process step content are fully completed, upper die holder drives binder core model 30 to return upwards
Cheng Yundong, retainer core model 10 rise this process part processing under the support of pressure source, are convenient for pickup.
Molding die includes the mold for forming left and right component simultaneously.
The present invention will be further explained below with reference to the attached drawings.
Before work: upper shaping cutter block 40 is fixed on lower die holder;Deburring punch-pin 50 is fixed on lower die holder;Deburring cavity plate 60 is fixed
On upper die holder, moved with upper die holder;Retainer core model 10 is moved by the core model driving unit 20 that nitrogen cylinder is constituted,
It carries out moving accurate guiding by 14 upper limit guide groove 141 of guide sliding base, inner guiding post 15;Binder core model 30 passes through upper mold nitrogen cylinder pressure
Power source is moved, and carries out moving accurate guiding by upper mold guide plate, upper mold inner guiding post;Upper process part processing A passes through retainer core model 10
Local profile, positioning pin 11, positioning plate 12 carry out stable initial alignment.
In work: upper process part processing A is on retainer core model 10 after stable position, and binder core model 30 is in upper die holder, upper mold nitrogen
Under the driving of cylinder, start to move downward;After moving 10mm, binder core model 30 is contacted with retainer core model 10, and is gradually compressed
Process part processing A;After moving 5mm, binder core model 30 is contacted with upper shaping cutter block 40, starts upper re-shaping exercise;After moving 30mm, retainer
10 movement travel of core model terminates, be in pier death situation state, upper shaping end of text, at this time the nitrogen cylinder on binder core model 30 start by
Compression;After moving 7mm, deburring cavity plate 60, deburring punch-pin 50 start to contact, and deburring content starts;After moving 8mm, waste material cutting,
Deburring end of text.Upper die holder, binder core model 30 start backhaul, move upwards, retainer core model 10 is in core model driving unit 20
Driving under, this process part processing is held up into 50mm, action terminates.
Claims (8)
1. shaping mould in the deburring of a kind of wheel hood panel and C column inner panel component, including upper and lower die holder, it is characterised in that:
Retainer core model (10) are set on lower die holder, the core model driving that driving retainer core model (10) moves up is also set up on lower die holder
Unit (20), upper process part processing A positioning are placed on retainer core model (10), binder core model (30) are arranged on upper die holder, upper die holder band
Dynamic pressure material core model (30), which is moved up and down, compresses upper process part processing A with retainer core model (10) cooperation;
Be arranged on lower die holder upper shaping cutter block (40), upper die holder drive binder core model (30) move up and down and with upper shaping cutter block
(40) cooperation is to shaping in upper process part processing A implementation;
Deburring punch-pin (50) are set on lower die holder, deburring punch-pin (50) is arranged in the edge side of binder core model (30), upper mold
Deburring cavity plate (60) are set on seat, deburring punch-pin (50) and deburring cavity plate (60) cooperate to upper process part processing A implementation deburring.
2. shaping mould in the deburring of wheel hood panel according to claim 1 and C column inner panel component, it is characterised in that: institute
Shaping mould includes the mold component of the left and right component corresponding to upper process part processing A in the deburring stated.
3. shaping mould in the deburring of wheel hood panel according to claim 1 or 2 and C column inner panel component, it is characterised in that:
The positioning pin (11) and positioning plate (12) of process part processing A are provided on the retainer core model (10), positioning pin (11) is in retainer
It is corresponded on core model (10) and one is respectively set on left and right die body, positioning plate (12) corresponds to left and right die body on retainer core model (10)
On be respectively set two.
4. shaping mould in the deburring of wheel hood panel according to claim 1 or 2 and C column inner panel component, it is characterised in that:
The side of retainer core model (10) is provided with guide post (13), and guide post (13) is protruded out to the direction far from retainer core model (10), is led
Limition orientation cooperation is constituted to column (13) and limit guide groove (14), limit guide groove (14) is arranged on the lower die seat.
5. shaping mould in the deburring of wheel hood panel according to claim 4 and C column inner panel component, it is characterised in that: institute
The long lower guide post (15) being vertically arranged of retainer core model (10) lower part setting bar stated, lower guide post (15) are led on the lower die seat with setting
It constitutes to hole cooperation to mobile guide and cooperates.
6. shaping forming method in the deburring of a kind of wheel hood panel and C column inner panel component, it is characterised in that: the following steps are included:
OP10 (process 10): DR;
OP20 (process 20): TR+CTR+PI+CPI+RST;
OP30 (process 30): TR+PI+CPI+FL+RST+RST (UP);
OP40 (process 40): TR+CTR+PI+SEP.
7. forming method according to claim 6, it is characterised in that: the OP30 (process 30) as follows into
Row:
Process 3001: upper process part processing A positioning is placed on retainer core model (10), and retainer core model (10) is in core model driving unit (20)
A stroke distances are first risen under driving;When binder core model (30) starts to move downward under upper die holder drive, upper process part processing A
It is sufficiently compressed between (30) in binder core model (10), retainer core model, reaches setting pressure-plate-force;
Process 3002: retainer core model (10) moves downward under the pressure effect of binder core model (30), at this time the dynamic pressure of upper die holder band
Material core model (30) moves down and with the cooperation of upper shaping cutter block (40) to shaping in upper process part processing A implementation, until whole on process part processing
Shape in place, complete at this time by retainer core stroke, is in pier death situation state;
Process 3003: when upper die holder continues to move downward, binder core model (30) is done to be moved back up relatively, on lower die holder
Deburring cavity plate (60) cooperation on deburring punch-pin (50) and upper die holder implements deburring to upper process part processing A, until deburring on process part processing
In place;
Process 3004: after upper shaping, trimming process step content are fully completed, upper die holder drives binder core model (30) to do backhaul upwards
Movement, retainer core model (10) rise this process part processing under the support of pressure source, are convenient for pickup.
8. forming method according to claim 6 or 7, it is characterised in that: molding die includes molding left and right conjunction simultaneously
Part mold.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710253107.0A CN106984709B (en) | 2017-04-18 | 2017-04-18 | Take turns shaping mould and forming method in the deburring of hood panel and C column inner panel component |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710253107.0A CN106984709B (en) | 2017-04-18 | 2017-04-18 | Take turns shaping mould and forming method in the deburring of hood panel and C column inner panel component |
Publications (2)
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CN106984709A CN106984709A (en) | 2017-07-28 |
CN106984709B true CN106984709B (en) | 2019-02-22 |
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CN201710253107.0A Active CN106984709B (en) | 2017-04-18 | 2017-04-18 | Take turns shaping mould and forming method in the deburring of hood panel and C column inner panel component |
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Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108311586B (en) * | 2018-03-02 | 2019-05-28 | 安徽江淮汽车集团股份有限公司 | One kind being used for the stamping forming shaping side flanging die of vehicle rail outer support plate |
CN109047478B (en) * | 2018-08-03 | 2024-01-30 | 上饶市天河汽车零部件有限公司 | Multi-procedure composite die for sectional trimming and side punching of automobile C column |
CN113843368A (en) * | 2021-10-22 | 2021-12-28 | 重庆爱驰威汽车零部件有限公司 | Rear fender production line of high-end motorcycle and machining process thereof |
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US4692108A (en) * | 1985-07-31 | 1987-09-08 | G.O.R. Applicazioni Speciali S.P.A. | Mold for the covering and trimming of products of plastics material |
CN202398715U (en) * | 2012-01-04 | 2012-08-29 | 安徽江淮汽车股份有限公司 | Side wall trimming and shaping die for producing automobile body stamping parts |
CN103611809A (en) * | 2013-11-22 | 2014-03-05 | 重庆长安汽车股份有限公司 | Lateral flanging/lateral shaping mold for double-action wedge |
CN104014672A (en) * | 2014-06-23 | 2014-09-03 | 安徽江淮汽车股份有限公司 | Flanging and shaping mould for side body of automobile |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20120062273A (en) * | 2010-12-06 | 2012-06-14 | 현대자동차주식회사 | Press system |
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2017
- 2017-04-18 CN CN201710253107.0A patent/CN106984709B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4692108A (en) * | 1985-07-31 | 1987-09-08 | G.O.R. Applicazioni Speciali S.P.A. | Mold for the covering and trimming of products of plastics material |
CN202398715U (en) * | 2012-01-04 | 2012-08-29 | 安徽江淮汽车股份有限公司 | Side wall trimming and shaping die for producing automobile body stamping parts |
CN103611809A (en) * | 2013-11-22 | 2014-03-05 | 重庆长安汽车股份有限公司 | Lateral flanging/lateral shaping mold for double-action wedge |
CN104014672A (en) * | 2014-06-23 | 2014-09-03 | 安徽江淮汽车股份有限公司 | Flanging and shaping mould for side body of automobile |
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