CN208883977U - A kind of optical plastics substrate coating apparatus - Google Patents
A kind of optical plastics substrate coating apparatus Download PDFInfo
- Publication number
- CN208883977U CN208883977U CN201821718562.XU CN201821718562U CN208883977U CN 208883977 U CN208883977 U CN 208883977U CN 201821718562 U CN201821718562 U CN 201821718562U CN 208883977 U CN208883977 U CN 208883977U
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- Prior art keywords
- nitrogen
- demarcation plate
- plastics substrate
- chamber
- evaporated material
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Abstract
The utility model discloses a kind of optical plastics substrate coating apparatus, belong to optical coating apparatus technical field, the optical plastics substrate coating apparatus includes shell, evaporation source component, rotary components, nitrogen circulation component, demarcation plate and cooling system, inside housings, the demarcation plate includes first demarcation plate, second demarcation plate and three third demarcation plates for the evaporation source component, rotary components, nitrogen circulation component, demarcation plate and cooling system setting;Enclosure interior is separated into three chambers by first demarcation plate and the second demarcation plate, three chambers are respectively vaporization chamber, coating chamber and canyon, vaporization chamber is above coating chamber, and coating chamber is above canyon, and the canyon is by third divides at circular chamber and motor room;The utility model can in time cool down to the optical plastics substrate in optical plastics substrate coating apparatus, prevent optical plastics substrate from the progress of influence of crust deformation plating steps occur because of the evaporated material of overheat.
Description
Technical field
The utility model relates to optical coating apparatus technical field, specifically a kind of optical plastics substrate coating apparatus.
Background technique
Optical coating refers to the dielectric film for plating layer of transparent on the surface of the material with method physically or chemically, or plating one
Layer metal film, it is therefore an objective to change the transmission and reflection characteristic of material surface.It is most of in visible light and infrared wave segment limit
The reflectivity of metal is all up 78%-98%, but can not be higher than 98%;Either for CO2 laser, using copper, molybdenum, silicon, germanium etc.
Reflecting mirror is made, using germanium, GaAs, zinc selenide as output window and transmission optical component material, or YAG is swashed
Gloss uses common optical glass as reflecting mirror, outgoing mirror and transmission optical component material, cannot all reach the 99% of total reflection mirror
Requirements above;Outgoing mirror has the requirement of different transmitances when different application, it is therefore necessary to use optical coating method.
Optical plastic refers to the plastics as optical medium material.It is used primarily in the biggish optical instrument of batch, is used for
Manufacture optical substrate, lens, contact lenses, organic light-guide fiber etc..The optical plastic for having obtained application mainly has transparent class to mould
Material, since optical plastic is cheap etc. excellent with good plastic molding operational characteristic, light weight and cost compared with optical glass
It is increasing especially to manufacture certain special optical parts using optical plastic manufacture optical element for point.
In optical plastics substrate coating apparatus, since the thermal stability of optical plastic is poor, moulded in evaporation source to optics
When expecting substrate injection evaporated material, optical plastics substrate deformation can be led to because of the evaporated material of overheat usually to influence
The progress of plating steps, causes wastage of material, increased costs;Therefore, design one kind can to optical plastics substrate carry out and
When cooling optical plastics substrate coating apparatus it is very necessary.
Utility model content
The purpose of this utility model is to provide a kind of optical plastics substrate coating apparatus, to solve in above-mentioned background technique
The problem of proposition.
To achieve the above object, the utility model provides the following technical solutions:
A kind of optical plastics substrate coating apparatus, including shell, evaporation source component, rotary components, nitrogen circulation component, point
Partition and cooling system, the evaporation source component, rotary components, nitrogen circulation component, demarcation plate and cooling system are arranged in shell
Internal portion, the demarcation plate include first demarcation plate, second demarcation plate and three third demarcation plates;Described first point
Enclosure interior is separated into three chambers by partition and the second demarcation plate, and three chambers are respectively vaporization chamber, coating chamber and canyon,
Vaporization chamber is above coating chamber, and coating chamber is above canyon, and the canyon is by third divides at circular chamber and electricity
Machine room;The evaporation source component is arranged in vaporization chamber and coating chamber, and the rotary components are arranged in canyon and coating chamber,
The nitrogen circulation component is arranged in circular chamber and coating chamber;The cooling system is KT40A work common in the art
Industry environment-friendly air conditioner.
As a further solution of the present invention: the evaporation source component include boiler, heat source tube, evaporated material case,
Evaporated material channel and jet cover;The rotary components include plastic base plummer, support plate, rotary shaft, bearing and servo
Motor;The nitrogen circulation component includes gas outlet, nitrogen tube, air pump, nitrogen pipe dish, nitrogen cylinder, cooling gas check valve and air inlet
Mouthful.
As a further solution of the present invention: the boiler is fixedly mounted on case top, connection is used below boiler
In the heat source tube of hot steam circulation, the heat source tube bottom end connection is equipped with the evaporated material case of plated film evaporated material, the steaming
The connection of substance bottom portion is sent out for the evaporated material channel by plated film evaporated material, evaporated material channel bottom end is fixed
Jet cover is connected, the jet cover is internally provided with the jet blower for spraying plated film evaporated material.
As a further solution of the present invention: the evaporated material case is fixed in vaporization chamber, the evaporation
Substance channel is inserted through the first demarcation plate, and the jet cover is arranged in coating chamber.
As a further solution of the present invention: the servo motor is fixed in motor room, servo motor
Output shaft is fixedly connected with rotary shaft by shaft coupling, and the middle position of the rotary shaft is fixedly connected with the inner ring of bearing, described
Bearing is embedded in the second demarcation plate center, and the top of rotary shaft is fixedly connected with support plate, and the upper surface of the support plate is solid
Fixed connection is used for the plastic base plummer of fixed plastics substrate body.
As a further solution of the present invention: the air pump is fixedly mounted on the left inside wall of canyon by fixed column
On, the nitrogen cylinder is fixedly mounted on the right inner wall of canyon by fixed column, and the output end of air pump is connected to nitrogen tube, air pump
Input terminal be connected to nitrogen pipe dish one end, the nitrogen pipe dish be nitrogen tube spiral;The top of the nitrogen cylinder is connected to
Nitrogen tube also sets up cooling gas check valve on nitrogen cylinder, and the bottom end of nitrogen cylinder is connected to the other end of nitrogen pipe dish, the nitrogen tube
Two top of left and right be respectively arranged with gas outlet and air inlet, the gas outlet and air inlet are arranged in coating chamber.
As a further solution of the present invention: the cooling system is arranged on the least significant end inner sidewall of shell, drop
The function of warm equipment is: cooling down to the nitrogen to circulate in nitrogen pipe dish.
A kind of optical plastics substrate coating system including optical plastics substrate coating apparatus described above.
Compared with prior art, the utility model has the beneficial effects that
The utility model discloses a kind of optical plastics substrate coating apparatus, including shell, evaporation source component, rotation group
Part, nitrogen circulation component, demarcation plate and cooling system, the evaporation source component, rotary components, nitrogen circulation component, demarcation plate
Inside housings with cooling system setting, the demarcation plate includes first demarcation plate, second demarcation plate and three the
Three demarcation plates;Enclosure interior is separated into three chambers by first demarcation plate and the second demarcation plate, and three chambers are respectively to steam
Room, coating chamber and canyon are sent out, vaporization chamber is above coating chamber, and coating chamber is above canyon, and the canyon is by third point
Partition is separated into circular chamber and motor room;The utility model can be in time to the optical plastic in optical plastics substrate coating apparatus
Substrate cools down, and prevents optical plastics substrate from the progress of influence of crust deformation plating steps occur because of the evaporated material of overheat, drop
Low material loss, has broad application prospects.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the structural schematic diagram of evaporation source component in the utility model.
Fig. 3 is the structural schematic diagram of rotary components in the utility model.
Fig. 4 is the structural schematic diagram of nitrogen circulation component in the utility model.
In figure: 1- shell, 2- evaporation source component, 21- boiler, 22- heat source tube, 23- evaporated material case, 24- evaporated material
Channel, 25- jet cover, 3- rotary components, 31- plastic base plummer, 32- support plate, 33- rotary shaft, 34- bearing, 35- are watched
Take motor, 4- nitrogen circulation component, the gas outlet 41-, 42- nitrogen tube, 43- air pump, 44- nitrogen pipe dish, 45- nitrogen cylinder, 46- gas
Body check valve, 47- air inlet, the first demarcation plate of 5-, 6- vaporization chamber, 7- coating chamber, 8- canyon, the second demarcation plate of 9-, 10- are followed
Ring casing, the motor room 11-, 12- third demarcation plate, 13- cooling system, 14- plastic base ontology.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
Embodiment one
Please refer to Fig. 1~4, in the utility model embodiment, a kind of optical plastics substrate coating apparatus, including shell 1, steam
Rise component 2, rotary components 3, nitrogen circulation component 4, demarcation plate and cooling system 13, the evaporation source component 2, rotary components
3, nitrogen circulation component 4, demarcation plate and cooling system 13 are arranged inside shell 1, and the demarcation plate includes one first separation
5, second demarcation plates 9 of plate and three third demarcation plates 12;First demarcation plate 5 and the second demarcation plate 9 will be inside shells 1
Three chambers are separated into, three chambers are respectively vaporization chamber 6, coating chamber 7 and canyon 8, and vaporization chamber 6 is above coating chamber 7, plating
Above canyon 8, the canyon 8 is separated into circular chamber 10 and motor room 11 by third demarcation plate 12 for film room 7;The evaporation
Source component 2 is arranged in vaporization chamber 6 and coating chamber 7, and the rotary components 3 are arranged in canyon 8 and coating chamber 7, the nitrogen
Gas recirculation assembly 4 is arranged in circular chamber 10 and coating chamber 7;The cooling system 13 is KT40A work common in the art
Industry environment-friendly air conditioner.
In the utility model embodiment, the evaporation source component includes boiler 21, heat source tube 22, evaporated material case 23, steams
Send out substance channel 24 and jet cover 25;The rotary components 3 include plastic base plummer 31, support plate 32, rotary shaft 33, axis
Hold 34 and servo motor 35;The nitrogen circulation component 4 includes gas outlet 41, nitrogen tube 42, air pump 43, nitrogen pipe dish 44, nitrogen
Gas cylinder 45, cooling gas check valve 46 and air inlet 47.
In the utility model embodiment, the boiler 21 is fixedly mounted on 1 top of shell, and connection is for heat below boiler 21
The heat source tube 22 of steam circulation, 22 bottom end of the heat source tube connection is equipped with the evaporated material case 23 of plated film evaporated material, described
The connection of 23 bottom of evaporated material case is for the evaporated material channel 24 by plated film evaporated material, the evaporated material channel 24
Bottom end is fixedly connected with jet cover 25, and the jet cover 25 is internally provided with the jet blower for spraying plated film evaporated material.
In the utility model embodiment, the evaporated material case 23 is fixed in vaporization chamber 6, and the evaporated material is logical
Road 24 is inserted through the first demarcation plate 5, and the jet cover 25 is arranged in coating chamber 7.
In the utility model embodiment, the servo motor 35 is fixed in motor room 11, servo motor 35 it is defeated
Shaft is fixedly connected with rotary shaft 33 by shaft coupling, and the middle position of the rotary shaft 33 is fixedly connected with the inner ring of bearing 34,
The bearing 34 is embedded in 9 center of the second demarcation plate, and the top of rotary shaft 33 is fixedly connected with support plate 32, the support plate
32 upper surface is fixedly connected with the plastic base plummer 31 for fixed plastics substrate body 14.
In the utility model embodiment, the air pump 43 is fixedly mounted on the left inside wall of canyon 8 by fixed column, institute
It states nitrogen cylinder 45 to be fixedly mounted on the right inner wall of canyon 8 by fixed column, the output end of air pump 43 is connected to nitrogen tube 42, gas
The input terminal of pump 43 is connected to 44 one end of nitrogen pipe dish, and the nitrogen pipe dish 44 is that nitrogen tube 42 is spiraled;The nitrogen cylinder
45 top is connected to nitrogen tube 42, and cooling gas check valve 46, the bottom end of nitrogen cylinder 45 and nitrogen pipe dish 44 are also set up on nitrogen cylinder 45
The other end connection, two top of left and right of the nitrogen tube 42 is respectively arranged with gas outlet 41 and air inlet 47, the gas outlet
41 and air inlet 47 be arranged in coating chamber 7.
In the utility model embodiment, the cooling system 13 is arranged on the least significant end inner sidewall of shell 1, cooling system
13 function is: cooling down to the nitrogen to circulate in nitrogen pipe dish 44.
Embodiment two
In the utility model embodiment, a kind of optical plastics substrate plated film including optical plastics substrate coating apparatus is provided
The structure of system, the optical plastics substrate coating apparatus is identical as described in embodiment one.
It should be further noted that the specific workflow of the utility model are as follows:
Plastic base ontology 14 is fixed on plastic base plummer 31 first, then starts evaporation source component 2 and rotation
Turn component 3 and coating operation is carried out to plastic base ontology 14;Nitrogen circulation component 4 is opened simultaneously to carry out plastic base ontology 14
Cooling processing, preventing the plated film evaporated material of overheat from causing, plastic base ontology 14 melts or stability generates variation.
It is obvious to a person skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and
And without departing substantially from the spirit or essential attributes of the utility model, it can realize that this is practical new in other specific forms
Type.Therefore, in all respects, the present embodiments are to be considered as illustrative and not restrictive, this is practical new
The range of type is indicated by the appended claims rather than the foregoing description, it is intended that containing for the equivalent requirements of the claims will be fallen in
All changes in justice and range are embraced therein.It should not treat any reference in the claims as limiting
Related claim.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (8)
1. a kind of optical plastics substrate coating apparatus, including shell (1), evaporation source component (2), rotary components (3), nitrogen circulation
Component (4), demarcation plate and cooling system (13), the evaporation source component (2), nitrogen circulation component (4), are divided rotary components (3)
Partition and cooling system (13) setting are internal in shell (1), and the demarcation plate includes first demarcation plate (5), one second
Demarcation plate (9) and three third demarcation plates (12);First demarcation plate (5) and the second demarcation plate (9) are by shell (1) inner part
Three chambers are divided into, three chambers are respectively vaporization chamber (6), coating chamber (7) and canyon (8), and vaporization chamber (6) is in coating chamber
(7) top, for coating chamber (7) above canyon (8), the canyon (8) is separated into circular chamber by third demarcation plate (12)
(10) and motor room (11);It is characterized in that, evaporation source component (2) setting is interior in vaporization chamber (6) and coating chamber (7), institute
Rotary components (3) setting is stated in canyon (8) and coating chamber (7), the nitrogen circulation component (4) is arranged in circular chamber (10)
It is interior with coating chamber (7);The cooling system (13) is KT (40) A industry environmental protection air-conditioning common in the art.
2. optical plastics substrate coating apparatus according to claim 1, which is characterized in that the evaporation source component includes pot
Furnace (21), heat source tube (22), evaporated material case (23), evaporated material channel (24) and jet cover (25);The rotary components (3)
Including plastic base plummer (31), support plate (32), rotary shaft (33), bearing (34) and servo motor (35);The nitrogen
Recirculation assembly (4) includes gas outlet (41), nitrogen tube (42), air pump (43), nitrogen pipe dish (44), nitrogen cylinder (45), gas list
To valve (46) and air inlet (47).
3. optical plastics substrate coating apparatus according to claim 2, which is characterized in that the boiler (21) is fixedly mounted
At the top of shell (1), heat source tube (22) of the connection for hot steam circulation below boiler (21), heat source tube (22) bottom end connects
The logical evaporated material case (23) equipped with plated film evaporated material, evaporated material case (23) the bottom connection by plated film for being used
The evaporated material channel (24) of evaporated material, evaporated material channel (24) bottom end are fixedly connected with jet cover (25), the spray
It penetrates cover (25) and is internally provided with jet blower for spraying plated film evaporated material.
4. optical plastics substrate coating apparatus according to claim 3, which is characterized in that the evaporated material case (23) is solid
Fixed setting is in vaporization chamber (6), and the evaporated material channel (24) is inserted through the first demarcation plate (5), and the jet cover (25) sets
It sets in coating chamber (7).
5. optical plastics substrate coating apparatus according to claim 2, which is characterized in that the servo motor (35) is fixed
In motor room (11), the output shaft of servo motor (35) is fixedly connected with rotary shaft (33), the rotation by shaft coupling for setting
The middle position of axis (33) is fixedly connected with the inner ring of bearing (34), and the bearing (34) is embedded in the second demarcation plate (9) center
Position, the top of rotary shaft (33) are fixedly connected support plate (32), and the upper surface of the support plate (32) is fixedly connected for solid
Determine the plastic base plummer (31) of plastic base ontology (14).
6. optical plastics substrate coating apparatus according to claim 2, which is characterized in that the air pump (43) passes through fixation
Column is fixedly mounted on the left inside wall of canyon (8), and the nitrogen cylinder (45) is fixedly mounted on canyon (8) by fixed column
On right inner wall, the output end of air pump (43) is connected to nitrogen tube (42), and the input terminal of air pump (43) and nitrogen pipe dish (44) one end connect
Logical, the nitrogen pipe dish (44) is that nitrogen tube (42) spiral;The top of the nitrogen cylinder (45) is connected to nitrogen tube (42), nitrogen
It is also set up on gas cylinder (45) cooling gas check valve (46), the bottom end of nitrogen cylinder (45) is connected to the other end of nitrogen pipe dish (44), institute
Two top of left and right for stating nitrogen tube (42) is respectively arranged with gas outlet (41) and air inlet (47), the gas outlet (41) and air inlet
Mouth (47) setting is in coating chamber (7).
7. optical plastics substrate coating apparatus according to claim 1, which is characterized in that cooling system (13) setting
On the least significant end inner sidewall of shell (1).
8. a kind of optical plastics substrate including optical plastics substrate coating apparatus as claimed in claim 1 to 7 plates membrane system
System.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821718562.XU CN208883977U (en) | 2018-10-23 | 2018-10-23 | A kind of optical plastics substrate coating apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821718562.XU CN208883977U (en) | 2018-10-23 | 2018-10-23 | A kind of optical plastics substrate coating apparatus |
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CN208883977U true CN208883977U (en) | 2019-05-21 |
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CN201821718562.XU Expired - Fee Related CN208883977U (en) | 2018-10-23 | 2018-10-23 | A kind of optical plastics substrate coating apparatus |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115044880A (en) * | 2022-07-27 | 2022-09-13 | 松山湖材料实验室 | Film coating jig and film coating method |
-
2018
- 2018-10-23 CN CN201821718562.XU patent/CN208883977U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115044880A (en) * | 2022-07-27 | 2022-09-13 | 松山湖材料实验室 | Film coating jig and film coating method |
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Legal Events
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190521 Termination date: 20211023 |