CN208882839U - A kind of zinc ingot metal transfer - Google Patents

A kind of zinc ingot metal transfer Download PDF

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Publication number
CN208882839U
CN208882839U CN201821294827.8U CN201821294827U CN208882839U CN 208882839 U CN208882839 U CN 208882839U CN 201821294827 U CN201821294827 U CN 201821294827U CN 208882839 U CN208882839 U CN 208882839U
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China
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transport mechanism
level
zinc ingot
ingot metal
manipulator
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CN201821294827.8U
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Chinese (zh)
Inventor
徐显耀
莫粤湘
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Shaoguan Shengfa Renewable Resources Technology Co ltd
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Shaoguan Sheng Fa Nonferrous Pioneer Metals Corp
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Abstract

The utility model relates to a kind of zinc ingot metal transfers, including transport mechanism, vision-based detection mechanism, manipulator and control module, wherein the transport mechanism includes level-one transport mechanism and second level transport mechanism;The vision-based detection mechanism is arranged in level-one transport mechanism, and whether the zinc ingot metal passed through for identification needs to overturn;The manipulator is arranged between level-one transport mechanism and second level transport mechanism, for zinc ingot metal to be moved to second level transport mechanism from level-one transport mechanism, and can overturn zinc ingot metal;The input terminal of the control module is connect with described image processor signal, the output end of the control module is connect with transport mechanism and manipulator signal, the control module controls the movement of transport mechanism and manipulator, and is overturn according to the signal that vision will test mechanism to zinc ingot metal.The zinc ingot metal for needing to overturn is judged automatically by vision-based detection mechanism, is clamped and is realized by manipulator and turn over ingot, reaches the technical effect for turning over ingot automation, low noise.

Description

A kind of zinc ingot metal transfer
Technical field
The utility model relates to non-ferrous metal manufacturing fields, more particularly to a kind of zinc ingot metal transfer.
Background technique
Zinc pouring hall is responsible for the cathode zinc metal sheet after being electrolysed and puts into molten zinc of electric furnace thawing, then casts through linear ingot casting group At zinc ingot metal, zinc ingot metal is piled orderly zinc pile finally by palletizing apparatus, the rear places such as bundling, metering and mark then are carried out to zinc pile In case export trade after reason.
Stacking process is particularly critical in zinc founding link, and the quality of stacking quality is directly related to the quality of entire zinc pile, Subsequent bundling, metering, mark or even export trade are influenced simultaneously great.In order to ensure the both forward and reverse directions of zinc ingot metal when stacking keep one It causes, needs to overturn a part of zinc ingot metal, most enterprise usually passes through the roller-way an of downslide and is set to roller-way end at present Turn over ingot plate, using zinc ingot metal glide inertia and gravity realize zinc ingot metal turn-over, thus need certain distance of glide and drop; Zinc ingot metal by turning over ingot plate enters through slideway pushes away ingot device, is finally grabbed by manipulator to zinc ingot metal pile conveyer.It is this to turn over ingot side The noise of formula is big, has larger impact to the occupational disease hazards of employee, and equipment downtime idle time is long, and spare parts consumption is big and failure Rate is high, and not enough automates, high labor cost.
Utility model content
Based on this, the purpose of the utility model is to provide a kind of zinc ingot metal transfers, solve and turn over ingot in the prior art The technical issues of noise is big, not enough automates judges automatically the zinc ingot metal for needing to overturn by vision-based detection mechanism, passes through manipulator It clamps and realizes and turn over ingot, reach the technical effect for turning over ingot automation, low noise.
A kind of zinc ingot metal transfer, comprising:
Transport mechanism comprising level-one transport mechanism and second level transport mechanism;
Vision-based detection mechanism, the vision-based detection mechanism are arranged in the level-one transport mechanism comprising component of taking pictures And image processor, the input end signal connection of take pictures component and the image processor;
Manipulator, the manipulator are arranged between the level-one transport mechanism and second level transport mechanism, level-one are transmitted Zinc ingot metal in mechanism is moved to second level transport mechanism and realizes overturning comprising rotating part, clamping part and overturning motor, the folder The portion of holding is mounted on rotating part, and the rotating part driving clamping part moves between the level-one transport mechanism and second level transport mechanism Dynamic, the overturning motor is mounted on the clamping part, and clamped zinc ingot metal can be made to overturn;
The input terminal of control module, the control module is connect with described image processor signal, the control module Output end is connect with transport mechanism and manipulator signal.
As the further improvement of above-mentioned zinc ingot metal transfer, the component of taking pictures includes bracket, camera and detector, The bracket is fixed on the side of the level-one transport mechanism, and the camera is mounted on the top of the bracket and is located at described The surface of the transmission track of level-one transport mechanism, the detector are mounted on the frame bottom, and height is passed in level-one Send the zinc ingot metal in mechanism consistent.
As the further improvement of above-mentioned zinc ingot metal transfer, the rotating part includes rotating arm and rotating electric machine, described Rotating arms horizontal setting, the rotating electric machine driving rotating arm rotate in the horizontal direction.
As the further improvement of above-mentioned zinc ingot metal transfer, the clamping part includes lifting cylinder, fixed frame, clamping gas Cylinder, sliding block and fixture block;The lifting cylinder is fixed on the end of the rotating arm;The work of the fixed top of support and lifting cylinder Stopper rod is affixed;The gripper cylinder is fixed on the bottom surface of the fixed frame;The sliding block is slidably connected at fixed frame in couples Bottom surface, and it is affixed with the piston rod of the gripper cylinder;The inside rotation of each sliding block lower part is connected with a fixture block, overturning electricity Machine is mounted on the outside of sliding block and is drivingly connected with the fixture block.
As the further improvement of above-mentioned zinc ingot metal transfer, the level-one transport mechanism and second level transport mechanism include Transmission seat, conveyer belt, transport motor and decelerating motor, the conveyer belt, transport motor and decelerating motor are installed in transmission seat On, the transport motor, decelerating motor and conveyer belt are sequentially sequentially connected.
As the further improvement of above-mentioned zinc ingot metal transfer, the component of taking pictures further includes light compensating lamp, the light compensating lamp On the bracket, height is between conveyer belt and camera for installation.
As the further improvement of above-mentioned zinc ingot metal transfer, the vision-based detection mechanism further includes shading room, the screening Light room is erected in the level-one transport mechanism and shrouds the component of taking pictures, biography of the shading room in level-one transport mechanism It send and offers opening on direction.
As the further improvement of above-mentioned zinc ingot metal transfer, the level-one transport mechanism is close to the end of second level transport mechanism End is additionally provided with baffle.
Compared with the prior art, zinc ingot metal transfer described in the utility model at least has the following technical effect that
1, solve that turn over ingot noise in the prior art big, not enough automation the technical issues of, by vision-based detection mechanism from The zinc ingot metal that dynamic judgement needs to overturn, is clamped and is realized by manipulator and turn over ingot, and the technology effect for turning over ingot automation, low noise is reached Fruit.
2, the positive image of zinc ingot metal is obtained by the picture shooting assembly, is compared by the standard picture that image processor prestores Obtain whether overturn, intelligence degree is high, does not need artificial judgment.
3, the manipulator includes rotating part, clamping part and overturning motor, be can according to need while transmitting zinc ingot metal Realize overturning, it is high-efficient, and excessive noise will not be generated.
4, the setting of the light compensating lamp keeps the image gone out taken pictures clearer, reduces the machine of image processor recognition failures Rate.
5, the setting of the shading room can reduce influence of the external environment to camera imaging picture, avoid image procossing Device recognition failures.
In order to better understand and implement, according to the present invention will be described in detail below with reference to the accompanying drawings.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of zinc ingot metal transfer described in the utility model;
Fig. 2 is the structural schematic diagram of component described in the utility model of taking pictures;
Fig. 3 is the structural schematic diagram of manipulator described in the utility model.
Specific embodiment
The utility model provides a kind of zinc ingot metal transfer, judges automatically the zinc for needing to overturn by vision-based detection mechanism Ingot is clamped and is realized by manipulator and turns over ingot, and the technical effect for turning over ingot automation, low noise is reached.
Referring now to attached drawing hereinafter, the utility model is described in more detail below, shows the utility model in the figure Embodiment.However, the utility model can be presented as many different forms, and should not be construed as being limited to presented herein Specific embodiment.Exactly, these embodiments are used to the scope of the utility model being communicated to those skilled in the art.
Unless otherwise defined, otherwise, term (including technical and scientific terms) used herein is interpreted as With the identical meaning of the meaning that is generally understood with the technical staff in field belonging to the utility model.Moreover, it will be appreciated that , term used herein be interpreted as have with the consistent meaning of meaning in this specification and related fields, and And it should not be explained by ideal or excessively formal meaning, unless being clearly specified that herein.
In the description of the present invention, it should be understood that term " center ", " longitudinal direction ", " transverse direction ", "upper", "lower", The orientation or positional relationship of the instructions such as "front", "rear", "left", "right", " hard straight ", "horizontal", "top", "bottom", "inner", "outside" is It is based on the orientation or positional relationship shown in the drawings, is merely for convenience of describing the present invention and simplifying the description, rather than indicate Or imply that signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore cannot understand For limitations of the present invention.In the description of the present invention, unless otherwise indicated, the meaning of " plurality " is two or two More than a.
As shown in FIG. 1, FIG. 1 is the structural schematic diagrams of zinc ingot metal transfer described in the utility model.
A kind of zinc ingot metal transfer, including transport mechanism, vision-based detection mechanism, manipulator and control module, wherein described Transport mechanism includes level-one transport mechanism and second level transport mechanism;The vision-based detection mechanism is arranged in level-one transport mechanism, Whether the zinc ingot metal passed through for identification, which needs, overturns;Manipulator setting level-one transport mechanism and second level transport mechanism it Between, for zinc ingot metal to be moved to second level transport mechanism from level-one transport mechanism, and zinc ingot metal can be overturn;The control module it is defeated Entering end to connect with described image processor signal, the output end of the control module is connect with transport mechanism and manipulator signal, The control module controls the movement of transport mechanism and manipulator, and is turned over according to the signal that vision will test mechanism to zinc ingot metal Turn.
Each component part of the present embodiment zinc ingot metal transfer is described in detail individually below.
The transport mechanism includes that level-one transport mechanism 11 and second level transmit for transmitting zinc ingot metal in the embodiment of the present application Mechanism 12, wherein it include a detection process in 11 transmit process of level-one transport mechanism, whether detection zinc ingot metal is overturn, And second level transport mechanism 12 is then the input for carrying out stacking, zinc ingot metal thereon has been subjected to adjustment, can carry out stacking step Suddenly.
Specifically, the level-one transport mechanism 11 and second level transport mechanism 12 include transmission seat 101, conveyer belt 102, pass Power transmission machine 103 and decelerating motor 104, the conveyer belt 102, transport motor 103 and decelerating motor 104 are installed in transmission seat On 101, the transport motor 103, decelerating motor 104 and conveyer belt 102 are sequentially sequentially connected.
As preferred embodiment, the level-one transport mechanism 11 is additionally provided with gear close to the end of second level transport mechanism 12 Plate 105, zinc ingot metal still forwards that there is a situation where zinc ingot metals to fall generation when preventing manipulator from breaking down.
Whether the vision-based detection mechanism is for detecting whether the zinc ingot metal is in correct direction, therefore, it is determined that needing to turn over Turn the zinc ingot metal comprising take pictures component 2 and image processor prestore the zinc ingot metal image of standard, group of taking pictures in image processor Part 2 obtains be input to compare the knot whether overturn obtained in image processor by the image of zinc ingot metal Fruit.
Specifically, as shown in Fig. 2, Fig. 2 is the structural schematic diagram of component described in the utility model of taking pictures.The component of taking pictures 2 include bracket 21, camera 22 and detector 23, and the bracket 21 is fixed on the side of the level-one transport mechanism 11, described Camera 22 is mounted on the top of the bracket 21 and is located at the surface of the transmission track of the level-one transport mechanism 11, described Detector 23 is mounted on 21 bottom of bracket, and height is consistent with the zinc ingot metal in level-one transport mechanism 11, in the present embodiment In, the detector 23 is Photoelectric Detection head, has been capable of detecting whether that zinc ingot metal enters shot region and counted, has been input to control In molding block, so that control module carries out further work to camera 22 and manipulator.
As preferred embodiment, the component 2 of taking pictures further includes light compensating lamp 24, and the light compensating lamp 24 is mounted on the branch On frame 21, height is between conveyer belt 102 and camera 22.
As preferred embodiment, the vision-based detection mechanism further includes shading room 25, and the shading room 25 is erected at institute It states in level-one transport mechanism 11 and shrouds the component 2 of taking pictures, sender of the shading room 25 in level-one transport mechanism 11 Opening is offered upwards.
The manipulator is used to for the zinc ingot metal in level-one transport mechanism being moved to second level transport mechanism, and according to instruction to zinc Ingot is overturn comprising and rotating part 31, clamping part 32 and overturning motor 33, the clamping part 32 are mounted on rotating part 31, The rotating part 31 drives clamping part 32 to move between the level-one transport mechanism 11 and second level transport mechanism 12, the overturning Motor 33 is mounted on the clamping part, zinc ingot metal can be made to be overturn.
Specifically, as shown in figure 3, Fig. 3 is the structural schematic diagram of manipulator described in the utility model.The rotating part 31 wraps Rotating arm 311 and rotating electric machine 312 are included, the rotating arm 311 is horizontally disposed, and the rotating electric machine 312 drives rotating arm 311 to exist Horizontal direction rotation.
The clamping part 32 includes lifting cylinder 321, fixed frame 322, gripper cylinder 323, sliding block 324 and fixture block 325;Institute State the end that lifting cylinder 321 is fixed on the rotating arm 311;The piston rod of fixed frame 322 top surface and lifting cylinder 321 It is affixed;The gripper cylinder 323 is fixed on the bottom surface of the fixed frame 321;The sliding block 324 is slidably connected at fixation in couples The bottom surface of frame 322, and it is affixed with the piston rod of the gripper cylinder 323;The inside rotation of 324 lower part of each sliding block is connected with One fixture block 325, overturning motor 33 are mounted on the outside of sliding block 324 and are drivingly connected with the fixture block 325.Wherein, the clamping Cylinder 323 drives the sliding block being oppositely arranged 324 to occur to slide relatively, so that fixture block 325 is driven to clamp or discharge zinc ingot metal, it is described Overturning motor drives fixture block rotation to realize the overturning of zinc ingot metal.
Workflow is as follows: zinc ingot metal is transmitted in level-one transport mechanism 11, into shot region after detector 23 examine Measure zinc ingot metal entrance, feedback signal to control module;The control module starting camera 22, which is taken pictures, obtains zinc ingot metal image, and defeated Enter to image processor and carry out identification comparison, if the image inputted complies with standard, do not issue energizing signal, if inputting figure As not being inconsistent with standard picture, then output switching activity signal to manipulator, manipulator will carry out it after clamping corresponding zinc ingot metal Overturning is put into again in second level transport mechanism.
Compared with the prior art, zinc ingot metal transfer described in the utility model at least has the following technical effect that
1, solve that turn over ingot noise in the prior art big, not enough automation the technical issues of, by vision-based detection mechanism from The zinc ingot metal that dynamic judgement needs to overturn, is clamped and is realized by manipulator and turn over ingot, and the technology effect for turning over ingot automation, low noise is reached Fruit.
2, the positive image of zinc ingot metal is obtained by the picture shooting assembly, is compared by the standard picture that image processor prestores Obtain whether overturn, intelligence degree is high, does not need artificial judgment.
3, the manipulator includes rotating part, clamping part and overturning motor, be can according to need while transmitting zinc ingot metal Realize overturning, it is high-efficient, and excessive noise will not be generated.
4, the setting of the light compensating lamp keeps the image gone out taken pictures clearer, reduces the machine of image processor recognition failures Rate.
5, the setting of the shading room can reduce influence of the external environment to camera imaging picture, avoid image procossing Device recognition failures.
Above-described embodiments merely represent several embodiments of the utility model, the description thereof is more specific and detailed, But it cannot be understood as the limitations to utility model patent range.It should be pointed out that for the common skill of this field For art personnel, without departing from the concept of the premise utility, various modifications and improvements can be made, these are belonged to The protection scope of the utility model.

Claims (8)

1. a kind of zinc ingot metal transfer characterized by comprising
Transport mechanism comprising level-one transport mechanism and second level transport mechanism;
Vision-based detection mechanism, the vision-based detection mechanism are arranged in the level-one transport mechanism comprising take pictures component and figure As processor, the input end signal connection of take pictures component and the image processor;
Manipulator, the manipulator is arranged between the level-one transport mechanism and second level transport mechanism, by level-one transport mechanism In zinc ingot metal be moved to second level transport mechanism and realize overturning comprising rotating part, clamping part and overturning motor, the clamping part It being mounted on rotating part, the rotating part driving clamping part moves between the level-one transport mechanism and second level transport mechanism, The overturning motor is mounted on the clamping part, and clamped zinc ingot metal can be made to overturn;
The input terminal of control module, the control module is connect with described image processor signal, the output of the control module End is connect with transport mechanism and manipulator signal.
2. zinc ingot metal transfer according to claim 1, it is characterised in that: the component of taking pictures includes bracket, camera And detector, the bracket are fixed on the side of the level-one transport mechanism, the camera is mounted on the top of the bracket And it is located at the surface of the transmission track of the level-one transport mechanism, the detector is mounted on the frame bottom, height It is consistent with the zinc ingot metal in level-one transport mechanism.
3. zinc ingot metal transfer according to claim 1, it is characterised in that: the rotating part includes rotating arm and electric rotating Machine, the rotating arms horizontal setting, the rotating electric machine driving rotating arm rotate in the horizontal direction.
4. zinc ingot metal transfer according to claim 3, it is characterised in that: the clamping part includes lifting cylinder, fixation Frame, gripper cylinder, sliding block and fixture block;The lifting cylinder is fixed on the end of the rotating arm;The fixed top of support and liter The piston rod of sending down abnormally ascending cylinder is affixed;The gripper cylinder is fixed on the bottom surface of the fixed frame;The sliding block is slidably connected in couples In the bottom surface of fixed frame, and it is affixed with the piston rod of the gripper cylinder;The inside rotation of each sliding block lower part is connected with one Fixture block, overturning motor are mounted on the outside of sliding block and are drivingly connected with the fixture block.
5. zinc ingot metal transfer according to claim 1, it is characterised in that: the level-one transport mechanism and second level conveyer Structure includes that transmission seat, conveyer belt, transport motor and decelerating motor, the conveyer belt, transport motor and decelerating motor are respectively mounted On transmission seat, the transport motor, decelerating motor and conveyer belt are sequentially sequentially connected.
6. zinc ingot metal transfer according to claim 2, it is characterised in that: the component of taking pictures further includes light compensating lamp, institute State light compensating lamp installation on the bracket, height is between conveyer belt and camera.
7. zinc ingot metal transfer according to claim 1, it is characterised in that: the vision-based detection mechanism further includes shading Room, the shading room are erected in the level-one transport mechanism and shroud the component of taking pictures, and the shading room is passed in level-one It send and offers opening on the direction of transfer of mechanism.
8. zinc ingot metal transfer according to claim 1, it is characterised in that: the level-one transport mechanism is transmitted close to second level The end of mechanism is additionally provided with baffle.
CN201821294827.8U 2018-08-10 2018-08-10 A kind of zinc ingot metal transfer Active CN208882839U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110436159A (en) * 2019-08-16 2019-11-12 深圳晶华显示器材有限公司 The IC automatic turning mechanism of COG bonding equipment
CN111515960A (en) * 2020-06-01 2020-08-11 苏州健雄职业技术学院 Mechanical arm capable of intelligently identifying, sorting and arranging and working method
CN112173712A (en) * 2020-09-28 2021-01-05 安徽工业大学 Automatic detection, stacking and stacking integrated production line for machine tool discharge drill bits and production method
CN112605002A (en) * 2020-12-04 2021-04-06 上海应用技术大学 Sorting device for magnetic shoe defect detection and pose identification correction
CN113926969A (en) * 2021-11-19 2022-01-14 桐乡市思远环保科技有限公司 Zinc sheet ingot casting collection device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110436159A (en) * 2019-08-16 2019-11-12 深圳晶华显示器材有限公司 The IC automatic turning mechanism of COG bonding equipment
CN111515960A (en) * 2020-06-01 2020-08-11 苏州健雄职业技术学院 Mechanical arm capable of intelligently identifying, sorting and arranging and working method
CN112173712A (en) * 2020-09-28 2021-01-05 安徽工业大学 Automatic detection, stacking and stacking integrated production line for machine tool discharge drill bits and production method
CN112605002A (en) * 2020-12-04 2021-04-06 上海应用技术大学 Sorting device for magnetic shoe defect detection and pose identification correction
CN113926969A (en) * 2021-11-19 2022-01-14 桐乡市思远环保科技有限公司 Zinc sheet ingot casting collection device
CN113926969B (en) * 2021-11-19 2023-05-26 桐乡市思远环保科技有限公司 Zinc sheet ingot collecting device

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GR01 Patent grant
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CP03 Change of name, title or address
CP03 Change of name, title or address

Address after: 512799 dapojiao, Yingfeng East Road, Ruyuan Yao Autonomous County, Shaoguan City, Guangdong Province

Patentee after: Shaoguan Shengfa Renewable Resources Technology Co.,Ltd.

Address before: 512799 Ying Feng Dong Lu Da Po Jiao, Ruyuan County, Shaoguan City, Guangdong Province

Patentee before: SHAOGUAN SHENGFA NON-FERROUS METAL Co.,Ltd.

PE01 Entry into force of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: A zinc ingot turning device

Effective date of registration: 20230904

Granted publication date: 20190521

Pledgee: Bank of China Limited by Share Ltd. Shaoguan branch

Pledgor: Shaoguan Shengfa Renewable Resources Technology Co.,Ltd.

Registration number: Y2023980055200