Utility model content
Based on this, the purpose of the utility model is to provide a kind of zinc ingot metal transfers, solve and turn over ingot in the prior art
The technical issues of noise is big, not enough automates judges automatically the zinc ingot metal for needing to overturn by vision-based detection mechanism, passes through manipulator
It clamps and realizes and turn over ingot, reach the technical effect for turning over ingot automation, low noise.
A kind of zinc ingot metal transfer, comprising:
Transport mechanism comprising level-one transport mechanism and second level transport mechanism;
Vision-based detection mechanism, the vision-based detection mechanism are arranged in the level-one transport mechanism comprising component of taking pictures
And image processor, the input end signal connection of take pictures component and the image processor;
Manipulator, the manipulator are arranged between the level-one transport mechanism and second level transport mechanism, level-one are transmitted
Zinc ingot metal in mechanism is moved to second level transport mechanism and realizes overturning comprising rotating part, clamping part and overturning motor, the folder
The portion of holding is mounted on rotating part, and the rotating part driving clamping part moves between the level-one transport mechanism and second level transport mechanism
Dynamic, the overturning motor is mounted on the clamping part, and clamped zinc ingot metal can be made to overturn;
The input terminal of control module, the control module is connect with described image processor signal, the control module
Output end is connect with transport mechanism and manipulator signal.
As the further improvement of above-mentioned zinc ingot metal transfer, the component of taking pictures includes bracket, camera and detector,
The bracket is fixed on the side of the level-one transport mechanism, and the camera is mounted on the top of the bracket and is located at described
The surface of the transmission track of level-one transport mechanism, the detector are mounted on the frame bottom, and height is passed in level-one
Send the zinc ingot metal in mechanism consistent.
As the further improvement of above-mentioned zinc ingot metal transfer, the rotating part includes rotating arm and rotating electric machine, described
Rotating arms horizontal setting, the rotating electric machine driving rotating arm rotate in the horizontal direction.
As the further improvement of above-mentioned zinc ingot metal transfer, the clamping part includes lifting cylinder, fixed frame, clamping gas
Cylinder, sliding block and fixture block;The lifting cylinder is fixed on the end of the rotating arm;The work of the fixed top of support and lifting cylinder
Stopper rod is affixed;The gripper cylinder is fixed on the bottom surface of the fixed frame;The sliding block is slidably connected at fixed frame in couples
Bottom surface, and it is affixed with the piston rod of the gripper cylinder;The inside rotation of each sliding block lower part is connected with a fixture block, overturning electricity
Machine is mounted on the outside of sliding block and is drivingly connected with the fixture block.
As the further improvement of above-mentioned zinc ingot metal transfer, the level-one transport mechanism and second level transport mechanism include
Transmission seat, conveyer belt, transport motor and decelerating motor, the conveyer belt, transport motor and decelerating motor are installed in transmission seat
On, the transport motor, decelerating motor and conveyer belt are sequentially sequentially connected.
As the further improvement of above-mentioned zinc ingot metal transfer, the component of taking pictures further includes light compensating lamp, the light compensating lamp
On the bracket, height is between conveyer belt and camera for installation.
As the further improvement of above-mentioned zinc ingot metal transfer, the vision-based detection mechanism further includes shading room, the screening
Light room is erected in the level-one transport mechanism and shrouds the component of taking pictures, biography of the shading room in level-one transport mechanism
It send and offers opening on direction.
As the further improvement of above-mentioned zinc ingot metal transfer, the level-one transport mechanism is close to the end of second level transport mechanism
End is additionally provided with baffle.
Compared with the prior art, zinc ingot metal transfer described in the utility model at least has the following technical effect that
1, solve that turn over ingot noise in the prior art big, not enough automation the technical issues of, by vision-based detection mechanism from
The zinc ingot metal that dynamic judgement needs to overturn, is clamped and is realized by manipulator and turn over ingot, and the technology effect for turning over ingot automation, low noise is reached
Fruit.
2, the positive image of zinc ingot metal is obtained by the picture shooting assembly, is compared by the standard picture that image processor prestores
Obtain whether overturn, intelligence degree is high, does not need artificial judgment.
3, the manipulator includes rotating part, clamping part and overturning motor, be can according to need while transmitting zinc ingot metal
Realize overturning, it is high-efficient, and excessive noise will not be generated.
4, the setting of the light compensating lamp keeps the image gone out taken pictures clearer, reduces the machine of image processor recognition failures
Rate.
5, the setting of the shading room can reduce influence of the external environment to camera imaging picture, avoid image procossing
Device recognition failures.
In order to better understand and implement, according to the present invention will be described in detail below with reference to the accompanying drawings.
Specific embodiment
The utility model provides a kind of zinc ingot metal transfer, judges automatically the zinc for needing to overturn by vision-based detection mechanism
Ingot is clamped and is realized by manipulator and turns over ingot, and the technical effect for turning over ingot automation, low noise is reached.
Referring now to attached drawing hereinafter, the utility model is described in more detail below, shows the utility model in the figure
Embodiment.However, the utility model can be presented as many different forms, and should not be construed as being limited to presented herein
Specific embodiment.Exactly, these embodiments are used to the scope of the utility model being communicated to those skilled in the art.
Unless otherwise defined, otherwise, term (including technical and scientific terms) used herein is interpreted as
With the identical meaning of the meaning that is generally understood with the technical staff in field belonging to the utility model.Moreover, it will be appreciated that
, term used herein be interpreted as have with the consistent meaning of meaning in this specification and related fields, and
And it should not be explained by ideal or excessively formal meaning, unless being clearly specified that herein.
In the description of the present invention, it should be understood that term " center ", " longitudinal direction ", " transverse direction ", "upper", "lower",
The orientation or positional relationship of the instructions such as "front", "rear", "left", "right", " hard straight ", "horizontal", "top", "bottom", "inner", "outside" is
It is based on the orientation or positional relationship shown in the drawings, is merely for convenience of describing the present invention and simplifying the description, rather than indicate
Or imply that signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore cannot understand
For limitations of the present invention.In the description of the present invention, unless otherwise indicated, the meaning of " plurality " is two or two
More than a.
As shown in FIG. 1, FIG. 1 is the structural schematic diagrams of zinc ingot metal transfer described in the utility model.
A kind of zinc ingot metal transfer, including transport mechanism, vision-based detection mechanism, manipulator and control module, wherein described
Transport mechanism includes level-one transport mechanism and second level transport mechanism;The vision-based detection mechanism is arranged in level-one transport mechanism,
Whether the zinc ingot metal passed through for identification, which needs, overturns;Manipulator setting level-one transport mechanism and second level transport mechanism it
Between, for zinc ingot metal to be moved to second level transport mechanism from level-one transport mechanism, and zinc ingot metal can be overturn;The control module it is defeated
Entering end to connect with described image processor signal, the output end of the control module is connect with transport mechanism and manipulator signal,
The control module controls the movement of transport mechanism and manipulator, and is turned over according to the signal that vision will test mechanism to zinc ingot metal
Turn.
Each component part of the present embodiment zinc ingot metal transfer is described in detail individually below.
The transport mechanism includes that level-one transport mechanism 11 and second level transmit for transmitting zinc ingot metal in the embodiment of the present application
Mechanism 12, wherein it include a detection process in 11 transmit process of level-one transport mechanism, whether detection zinc ingot metal is overturn,
And second level transport mechanism 12 is then the input for carrying out stacking, zinc ingot metal thereon has been subjected to adjustment, can carry out stacking step
Suddenly.
Specifically, the level-one transport mechanism 11 and second level transport mechanism 12 include transmission seat 101, conveyer belt 102, pass
Power transmission machine 103 and decelerating motor 104, the conveyer belt 102, transport motor 103 and decelerating motor 104 are installed in transmission seat
On 101, the transport motor 103, decelerating motor 104 and conveyer belt 102 are sequentially sequentially connected.
As preferred embodiment, the level-one transport mechanism 11 is additionally provided with gear close to the end of second level transport mechanism 12
Plate 105, zinc ingot metal still forwards that there is a situation where zinc ingot metals to fall generation when preventing manipulator from breaking down.
Whether the vision-based detection mechanism is for detecting whether the zinc ingot metal is in correct direction, therefore, it is determined that needing to turn over
Turn the zinc ingot metal comprising take pictures component 2 and image processor prestore the zinc ingot metal image of standard, group of taking pictures in image processor
Part 2 obtains be input to compare the knot whether overturn obtained in image processor by the image of zinc ingot metal
Fruit.
Specifically, as shown in Fig. 2, Fig. 2 is the structural schematic diagram of component described in the utility model of taking pictures.The component of taking pictures
2 include bracket 21, camera 22 and detector 23, and the bracket 21 is fixed on the side of the level-one transport mechanism 11, described
Camera 22 is mounted on the top of the bracket 21 and is located at the surface of the transmission track of the level-one transport mechanism 11, described
Detector 23 is mounted on 21 bottom of bracket, and height is consistent with the zinc ingot metal in level-one transport mechanism 11, in the present embodiment
In, the detector 23 is Photoelectric Detection head, has been capable of detecting whether that zinc ingot metal enters shot region and counted, has been input to control
In molding block, so that control module carries out further work to camera 22 and manipulator.
As preferred embodiment, the component 2 of taking pictures further includes light compensating lamp 24, and the light compensating lamp 24 is mounted on the branch
On frame 21, height is between conveyer belt 102 and camera 22.
As preferred embodiment, the vision-based detection mechanism further includes shading room 25, and the shading room 25 is erected at institute
It states in level-one transport mechanism 11 and shrouds the component 2 of taking pictures, sender of the shading room 25 in level-one transport mechanism 11
Opening is offered upwards.
The manipulator is used to for the zinc ingot metal in level-one transport mechanism being moved to second level transport mechanism, and according to instruction to zinc
Ingot is overturn comprising and rotating part 31, clamping part 32 and overturning motor 33, the clamping part 32 are mounted on rotating part 31,
The rotating part 31 drives clamping part 32 to move between the level-one transport mechanism 11 and second level transport mechanism 12, the overturning
Motor 33 is mounted on the clamping part, zinc ingot metal can be made to be overturn.
Specifically, as shown in figure 3, Fig. 3 is the structural schematic diagram of manipulator described in the utility model.The rotating part 31 wraps
Rotating arm 311 and rotating electric machine 312 are included, the rotating arm 311 is horizontally disposed, and the rotating electric machine 312 drives rotating arm 311 to exist
Horizontal direction rotation.
The clamping part 32 includes lifting cylinder 321, fixed frame 322, gripper cylinder 323, sliding block 324 and fixture block 325;Institute
State the end that lifting cylinder 321 is fixed on the rotating arm 311;The piston rod of fixed frame 322 top surface and lifting cylinder 321
It is affixed;The gripper cylinder 323 is fixed on the bottom surface of the fixed frame 321;The sliding block 324 is slidably connected at fixation in couples
The bottom surface of frame 322, and it is affixed with the piston rod of the gripper cylinder 323;The inside rotation of 324 lower part of each sliding block is connected with
One fixture block 325, overturning motor 33 are mounted on the outside of sliding block 324 and are drivingly connected with the fixture block 325.Wherein, the clamping
Cylinder 323 drives the sliding block being oppositely arranged 324 to occur to slide relatively, so that fixture block 325 is driven to clamp or discharge zinc ingot metal, it is described
Overturning motor drives fixture block rotation to realize the overturning of zinc ingot metal.
Workflow is as follows: zinc ingot metal is transmitted in level-one transport mechanism 11, into shot region after detector 23 examine
Measure zinc ingot metal entrance, feedback signal to control module;The control module starting camera 22, which is taken pictures, obtains zinc ingot metal image, and defeated
Enter to image processor and carry out identification comparison, if the image inputted complies with standard, do not issue energizing signal, if inputting figure
As not being inconsistent with standard picture, then output switching activity signal to manipulator, manipulator will carry out it after clamping corresponding zinc ingot metal
Overturning is put into again in second level transport mechanism.
Compared with the prior art, zinc ingot metal transfer described in the utility model at least has the following technical effect that
1, solve that turn over ingot noise in the prior art big, not enough automation the technical issues of, by vision-based detection mechanism from
The zinc ingot metal that dynamic judgement needs to overturn, is clamped and is realized by manipulator and turn over ingot, and the technology effect for turning over ingot automation, low noise is reached
Fruit.
2, the positive image of zinc ingot metal is obtained by the picture shooting assembly, is compared by the standard picture that image processor prestores
Obtain whether overturn, intelligence degree is high, does not need artificial judgment.
3, the manipulator includes rotating part, clamping part and overturning motor, be can according to need while transmitting zinc ingot metal
Realize overturning, it is high-efficient, and excessive noise will not be generated.
4, the setting of the light compensating lamp keeps the image gone out taken pictures clearer, reduces the machine of image processor recognition failures
Rate.
5, the setting of the shading room can reduce influence of the external environment to camera imaging picture, avoid image procossing
Device recognition failures.
Above-described embodiments merely represent several embodiments of the utility model, the description thereof is more specific and detailed,
But it cannot be understood as the limitations to utility model patent range.It should be pointed out that for the common skill of this field
For art personnel, without departing from the concept of the premise utility, various modifications and improvements can be made, these are belonged to
The protection scope of the utility model.