CN208874191U - A kind of electric system insulated conductor of overhead line peeler and its tool-setting mechanism - Google Patents

A kind of electric system insulated conductor of overhead line peeler and its tool-setting mechanism Download PDF

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Publication number
CN208874191U
CN208874191U CN201821726984.1U CN201821726984U CN208874191U CN 208874191 U CN208874191 U CN 208874191U CN 201821726984 U CN201821726984 U CN 201821726984U CN 208874191 U CN208874191 U CN 208874191U
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China
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tool
toolsetting
insulated conductor
electric system
overhead line
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CN201821726984.1U
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Inventor
吴少雷
冯玉
邱欣杰
王刘芳
凌松
赵成
史亮
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State Grid Corp of China SGCC
Electric Power Research Institute of State Grid Anhui Electric Power Co Ltd
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State Grid Corp of China SGCC
Electric Power Research Institute of State Grid Anhui Electric Power Co Ltd
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Abstract

The utility model discloses a kind of electric system insulated conductor of overhead line peeler and its tool-setting mechanisms, the tool-setting mechanism is installed using the guiding handle mounting hole and adjusting screw hole of tool apron, including toolsetting pedestal, linear stepping motor, electrical appliance kit, for detecting the fibre-optical probe of plain conductor, camera, rotate angle detection module, and cutter origin detection switch, wherein, on the toolsetting base stand location to the tool apron and the screw by being installed on guiding handle mounting hole is connected on tool apron, the linear stepping motor is connected on toolsetting pedestal, and its motor bar is located in the adjusting screw hole, it is abutted with the tail portion of peeling cutter, for peeling tool feeding.Tool-setting mechanism according to the present utility model can automatically adjust peeling cutter to adapt to the conducting wire of different line footpaths, monitor peeling situation in real time using fibre optical sensor and camera.It realizes automatic toolsetting on line instead of manually toolsetting, avoids the too deep damage wires of feed, and safety is easy-to-use.

Description

A kind of electric system insulated conductor of overhead line peeler and its tool-setting mechanism
Technical field
The utility model relates to a kind of electric system insulated conductor of overhead line peeler, the utility model further relates to one kind Tool-setting mechanism and toolsetting method for electric system insulated conductor of overhead line peeler.
Background technique
The conducting wire of electric system overhead distribution mostly uses greatly crosslinked polyetylene insulated conducting wire, to improve distribution line Dielectric level.During carrying out operation to distribution line, it is often necessary to after carrying out peeling to insulated conductor, then carry out wiring Operation, staff remove the insulation sheath of conducting wire usually using insulated conductor apparatus for peeling off.
Fig. 1 is a kind of structural schematic diagram of common insulated conductor of overhead line apparatus for peeling off.As shown in Figure 1, the peeling The typical feature of device is: insulating bar 10 ' is equipped with crank 11 ', and transmission insulating bar 12 ' is equipped in insulating bar, which drives It is driven insulating bar rotation, the head of insulating bar is equipped with tool drive seat 20 ' jaggy and c-type rotation section 21 ', c-type rotation Portion is fixedly connected with cutter unit 30 '.
In skinning operations, c-type rotation section 21 ' is caught in insulated conductor 40 ', and crank drives c-type to turn by transmission insulating bar Dynamic portion's rotation, and then drive cutter unit 30 ' around conducting wire rotation, realize the skinning operations fed in rotation.
The peeler of above-mentioned working method 104,253,398 205282863 U of A, CN of Chinese patent literature CN, There is disclosure in 108539668 A of CN206237065U, CN.
Since the outer diameter specification of insulated conductor is different, the thickness specification of insulated hull is also different, and there are commonly 2.5mm, 3.4mm And 4.3mm, therefore before skinning operations, it is to be understood that the thickness of the insulated hull of insulated conductor is pre-adjusted cutter unit The supplying position of bark knife.
The insulated hull actual thickness scene of insulated conductor of overhead line is difficult to understand, even if the conducting wire of same specification, due to The thickness of the difference of manufacturer, insulated hull is also different, and guiding insulated hull has eccentric phenomena mostly.
The supplying position of bark knife is adjusted there is naturally less stress section and the problem of overregulate at this time, conducting wire when less stress section Plain conductor can not expose, the phenomenon that breaks of damage aluminum core line and cutter head point of a knife when needing to repeat skinning operations, and overregulating, It needs strongly to avoid.So operator often can not disposably complete skinning operations, needs multiple toolsetting to operate, seriously affect Operation quality and efficiency.
Utility model content
One of the purpose of this utility model is to provide a kind of toolsetting of electric system insulated conductor of overhead line peeler Mechanism, to realize toolsetting function.
The another object of the utility model is to provide a kind of electric system overhead transmission line insulation with the tool-setting mechanism Wire stripper realizes the function of automatic toolsetting during skinning operations.
For this purpose, on the one hand the utility model provides a kind of toolsetting machine of electric system insulated conductor of overhead line peeler Structure, the electric system insulated conductor of overhead line peeler include the insulating bar for having crank, positioned at the driving of insulation club head Seat, the c-type rotation section in the middle part of the drive seat and cutter unit, the cutter unit include tool apron, in the tool apron Guide groove in around the swingable peeling cutter of pin shaft and the cutter head of peeling cutter is forced to stretch out the spring of guide groove, wherein institute The lateral surface for stating tool apron is equipped with guiding handle mounting hole, and the bottom wall of the tool apron, which is equipped with, adjusts screw hole, and the tool-setting mechanism includes Toolsetting pedestal, linear stepping motor, electrical appliance kit, the fibre-optical probe for detecting plain conductor, for monitor peeling scene take the photograph The rotation angle detection module of angle is rotated and for detecting peeling cutter origin position as head, for detecting cutter unit Cutter origin detection switch, wherein on the toolsetting base stand location to the tool apron and by be installed on guiding handle installation Screw on hole is connected on tool apron, and the linear stepping motor is connected on toolsetting pedestal, and its motor bar is positioned at described It adjusts and is abutted in screw hole, with the tail portion of peeling cutter, be used for peeling tool feeding.
Further, above-mentioned toolsetting pedestal has the positioning chamber set of front end opening, and the positioning chamber set is set in the knife On seat.
Further, the bottom wall of above-mentioned toolsetting pedestal is equipped with rotation card slot, and the linear stepping motor has and rotation The snap ring of card slot cooperation.
Further, above-mentioned electrical appliance kit is fixedly attached on the toolsetting pedestal.
Further, above-mentioned toolsetting pedestal is 3D printing structural member.
Further, above-mentioned electrical appliance kit is Combined electrical box, wherein the circuit module put includes fiber amplifier, figure As signal processing module, battery, master board and rotation angle detection module, wherein fiber amplifier, rotation angle are detected Module, cutter origin detection switch are electrically connected with master board.
Another aspect according to the present utility model provides a kind of electric system insulated conductor of overhead line peeler, packet It includes according to tool-setting mechanism described above.
Further, above-mentioned cutter unit includes for the fixed part and V-type movable part of conducting wire clamping and with pull ring Clamping screw, wherein the fixed part and movable part form included angle adjustable by a pair of engaged gears therebetween, described When clamping screw is rotated with external force, the angle of both the fixed part and movable part is adjustable, and the fixed part is fixedly attached to C On type rotation section, the tool apron is located at the outside of fixed part.
Further, above-mentioned peeling cutter is installed in the guide groove of tool apron by pluggable pin shaft.
The utility model makes all components of tool-setting mechanism be fitted to an entirety using toolsetting pedestal, relative to tool apron It can integral installation and disassembly.Tool-setting mechanism according to the present utility model can automatically adjust peeling cutter to adapt to thickness of insulating layer Different conducting wires.There are fibre optical sensor and camera real time monitoring peeling situation.It realizes line instead of manually toolsetting Upper toolsetting, avoids the too deep damage wires of feed, and safety is easy-to-use.
Other than objects, features and advantages described above, there are also other purposes, feature and excellent for the utility model Point.Below with reference to figure, the utility model is described in further detail.
Detailed description of the invention
The accompanying drawings constituting a part of this application is used to provide a further understanding of the present invention, this is practical Novel illustrative embodiments and their description are not constituteed improper limits to the present invention for explaining the utility model. In the accompanying drawings:
Fig. 1 is the structural schematic diagram of existing electric system insulated conductor of overhead line peeler;
Fig. 2 is the agent structure schematic diagram of improved electric system insulated conductor of overhead line peeler;
Fig. 3 is that the main structure of electric system insulated conductor of overhead line peeler according to the present utility model is regarded from one The schematic diagram of angle viewing;
Fig. 4 is that the main structure of electric system insulated conductor of overhead line peeler according to the present utility model is regarded from one The schematic diagram of angle viewing;
Fig. 5 shows the linear stepping motor of electric system insulated conductor of overhead line peeler according to the present utility model Scheme of installation;
Fig. 6 is the toolsetting schematic illustration of electric system insulated conductor of overhead line peeler according to the present utility model;
Fig. 7 is that the structure of the tool-setting mechanism of electric system insulated conductor of overhead line peeler according to the present utility model is shown It is intended to;
Fig. 8 is that the structure of the toolsetting pedestal of electric system insulated conductor of overhead line peeler according to the present utility model is shown It is intended to;
Fig. 9 is the bottom view of toolsetting pedestal shown in Fig. 8;And
Figure 10 is the electrical frame according to the tool-setting mechanism of the electric system insulated conductor of overhead line peeler of utility model Composition.
Specific embodiment
It should be noted that in the absence of conflict, the features in the embodiments and the embodiments of the present application can phase Mutually combination.The utility model will be described in detail below with reference to the accompanying drawings and embodiments.
Fig. 2 to Figure 10 shows some embodiments according to the present utility model.
As shown in Fig. 2, the cutter unit of improved wire stripper includes the fixed part 31 and V-type for conducting wire clamping Movable part 32, the clamping screw 33 with pull ring, wherein fixed part 31 and movable part 32 pass through therebetween a pair of engaged gears 34 Form included angle adjustable.
When clamping screw is rotated with external force, the angle of 32 the two of fixed part 31 and movable part is adjustable, to adapt to difference The insulated conductor of outer diameter specification, and then without replacing cutter unit according to wire diameter.
Fixed part 31 is fixedly attached on c-type rotation section 21, and the outside of fixed part 31 is tool apron 35, and peeling cutter passes through can The pin shaft 36 of plug is installed in the guide groove 351 of tool apron 35, and is equipped with biasing spring 40 (being shown in FIG. 6) in guide groove 351 With the adjusting screw 38 with pull ring.
Wherein, biasing spring 40 forces the cutter head of peeling cutter to have outwardly directed movement tendency, the adjusting screw 38 The tail portion that peeling cutter 39 is compressed when precession bounces back to the cutter head of peeling cutter in guide groove 351.
The lateral surface of tool apron 35 is stretched out in one end of pin shaft 36, installs pluggablely from the lateral surface, goes back spiral shell on the lateral surface It is connected to guiding handle 37, the bottom wall of the tool apron 35, which is equipped with, adjusts screw hole, is used for installation and adjustment screw 38.
The supplying position of the peeling cutter 39 of above-mentioned cutter unit, which uses, adjusts 38 manual adjustment of screw, cumbersome, Blind tune state is substantially on line when toolsetting.
In conjunction with referring to Fig. 3 and Figure 10, the utility model carries out automatic toolsetting using tool-setting mechanism, which includes: Toolsetting pedestal 51, linear stepping motor 52, electrical appliance kit 53, cutter origin detection switch 54, master board 55, rotation angle detection Module 56, video monitoring apparatus 57, reflective optical sensor 58, wireless communication module 59 and lithium battery (do not show in figure Out).
In conjunction with reference Fig. 2, Fig. 5 to Fig. 8, which is positioned on the tool apron 35, and using on tool apron 35 Guiding handle mounting hole 352, realize that toolsetting pedestal 51 is fixedly connected.
Toolsetting pedestal 51 extends in 35 periphery of tool apron, and avoids peeling cutter 39, pin shaft 36 and clamping screw 33. Specifically, toolsetting pedestal 51 forms open positioning chamber set 511, and positioning chamber set 511 is pushed up in the rear wall of the tool apron 35, part Wall, portion outboard wall, extends on sections inner side wall base wall portion, has positioning function.
Toolsetting pedestal 51 is also laterally extended on the antetheca of tool apron 35, which detects equipped with cutter origin Switch 54, the cutter origin detection switch 54 are travel switch, and the cutter origin is triggered when peeling cutter 39 bounces back to origin Detection switch.
As shown in figure 8, the lateral surface 51b of toolsetting pedestal 51 has the bore 514 being aligned with guiding handle mounting hole 352, pass through The screw and guiding handle mounting hole 352 for wearing bore 514 are spirally connected, and realize that toolsetting pedestal 51 is fixedly attached on tool apron 35.
As shown in figure 9, the bottom wall of toolsetting pedestal 51 is equipped with rotation card slot 519, linear stepping motor 52 has snap ring 522, which protrudes into rotation card slot 519, after rotating an angle, then is fastened by holding screw, wherein toolsetting pedestal 51 It is equipped with the mounting hole 516 of the holding screw.
As shown in fig. 6, linear stepping motor 52 have can linear expansion motor bar 521, which protrudes into adjusting In screw hole, top is pressed on the bottom of peeling cutter 35, instead of adjusting screw.
Fibre-optical probe clamping part 513 is equipped in conjunction with the roof referring to Fig. 7 and Fig. 8, toolsetting pedestal 51 and camera clamps Portion 512.
Reflective optical sensor 58 includes fibre-optical probe and fiber amplifier, such as the smart section's science and technology in China Shenzhen city rich hundred million ER3-N type fiber amplifier and E32-C31 the reflection-type optical fiber probe that Co., Ltd provides.Wherein, which is in tubule Shape.The fibre-optical probe faces conducting wire, and the big characteristic of the light reflectivity difference based on insulated hull and plain conductor detects metal whereby Whether conducting wire is exposed.
Video monitoring apparatus 57 includes camera and signal processing module, such as V99WIFI long distance wireless high-definition camera mould Group.With with smart phone network look facility.Camera faces insulated conductor, to check toolsetting and conducting wire peeling process.
The electrical appliance kit is Combined electrical box, including the first electrical box 59 and the second electrical appliance kit 53.Wherein, the first electrical appliance kit 59 for setting signal processing module and fiber amplifier and battery, and the second electrical appliance kit 53 is for placing master board.
First electrical appliance kit 59 is located at the rear surface of toolsetting pedestal, and the roof 51a of toolsetting pedestal has connection boss 517 and side To the ear mount 518 of extension, the first electrical appliance kit 59 is fixedly attached to connection boss 517 and ear mount 518 by multiple screws.Second electricity Device box 53 is fixedly attached on the first electrical appliance kit 59, positioned at the lateral surface of toolsetting pedestal.
Referring to Figure 10, module drive is driven by motor in linear stepping motor, the motor driven mould of the linear stepping motor 52 Block, motor origin detection switch 54, the image signal processing blocks of video monitoring apparatus 57, fibre optical sensor 58 fiber amplifier Device, rotation angle detection module 56 and wireless communication module 59 are electrically connected with master board 55.
In the embodiment provided by Fig. 3 and Fig. 4, Combined electrical box installs commercially available circuit module, at this time electrical appliance kit Outer dimension it is larger, but do not influence toolsetting operation.In a variant embodiment, only retain the first electrical appliance kit 59, at this time image Signal processing module, fiber amplifier, motor drive module etc. are integrated on main circuit board.
The utility model makes all components of tool-setting mechanism be fitted to an entirety using toolsetting pedestal, relative to tool apron It can integral installation and disassembly.The tool-setting mechanism can be adapted to use with the wire stripper of manual toolsetting, without modifying by hand The original structure of the wire stripper of toolsetting.
Tool-setting mechanism according to the present utility model, can automatically adjusting peeling cutter, thickness of insulating layer is different to lead to adapt to Line.And there are fibre optical sensor and camera real time monitoring peeling situation to realize line up-regulation instead of manually toolsetting Knife is time saving and energy saving.
Automatic toolsetting process is as follows on the line of the utility model:
Peeling cutter is adjusted to initial position, that is, controls the initial position of motor bar.The initial position be estimate will not The home of broken touching plain conductor, naturally it is also possible to be cutter origin position.
After such as 360 ° of set angle of rotation (angle is detected by rotation angle detection module), optical fiber passes cutter unit Whether sensor detection plain conductor exposes, and does not expose such as, then fibre optical sensor passes to master board and do not shell plain conductor Signal, then master board issues feed and instructs --- motor bar retraction --- peeling Tool advance.
It repeats the above process, until fibre optical sensor detects that plain conductor exposes, then fibre optical sensor passes to master control The signal of plain conductor has been shelled in making sheet, and then master board, which issues, stops feed instruction --- motor bar is self-locking --- normally stripping Skin.Rocking handle shakes, rotates in crescent peeling cutter around conducting wire and move simultaneously along guiding length direction at this time, disposable to complete Skinning operations, the insulated hull of removing is in the shape of a spiral.
When peeling process achieves the goal position, then by remote control device linear stepping motor, --- stretching of motor bar --- is shelled Dermatotome has withdrawing.
In a preferred embodiment, the insulation pole length of wire stripper is 2.6 meters, and major insulation bar is exhausted by diameter 30mm's The production of edge hollow pipe, transmission insulating bar are made by the hollow insulating bar of diameter 20mm, and cutter unit is made of aluminum alloy materials, It can achieve light weight effect.The toolsetting pedestal and electrical appliance kit of tool-setting mechanism are 3D printing part, are made of 3D printing method, are realized Without mold production model.Rocking handle is made by high density plastic.Linear stepping motor, fibre optical sensor and video monitoring apparatus are logical Cross commercially available acquisition.
The utility model has the following characteristics that 1, is mounted with camera and fibre optical sensor, and staff can supervise on ground Control peeling process;2, advance and retreat knife can be automatically adjusted according to peeling process;3, staff can according to circumstances remote control adjustment bark knife Tool.
The above descriptions are merely preferred embodiments of the present invention, is not intended to limit the utility model, for this For the technical staff in field, various modifications and changes may be made to the present invention.It is all in the spirit and principles of the utility model Within, any modification, equivalent replacement, improvement and so on should be included within the scope of protection of this utility model.

Claims (7)

1. a kind of tool-setting mechanism of electric system insulated conductor of overhead line peeler, the electric system insulated conductor of overhead line Peeler includes the insulating bar with crank, the c-type rotation positioned at the drive seat of insulation club head, in the middle part of the drive seat Portion and cutter unit, which is characterized in that
The cutter unit includes tool apron, surrounds the swingable peeling cutter of pin shaft in the guide groove of the tool apron and force The cutter head of peeling cutter stretches out the spring of guide groove, wherein the lateral surface of the tool apron is equipped with guiding handle mounting hole, the tool apron Bottom wall, which is equipped with, adjusts screw hole,
The tool-setting mechanism include toolsetting pedestal, linear stepping motor, electrical appliance kit, the fibre-optical probe for detecting plain conductor, For monitoring the camera at peeling scene, the rotation angle detection module for detecting cutter unit rotation angle and being used for The cutter origin detection switch of peeling cutter origin position is detected,
Wherein, on the toolsetting base stand location to the tool apron and by be installed on guiding handle mounting hole on screw be connected to On tool apron, the linear stepping motor is connected on toolsetting pedestal, and its motor bar is located in the adjusting screw hole and stripping The tail portion of dermatotome tool abuts, and is used for peeling tool feeding.
2. the tool-setting mechanism of electric system insulated conductor of overhead line peeler according to claim 1, which is characterized in that The toolsetting pedestal has the positioning chamber set of front end opening, and the positioning chamber set is set on the tool apron.
3. the tool-setting mechanism of electric system insulated conductor of overhead line peeler according to claim 1, which is characterized in that The bottom wall of the toolsetting pedestal is equipped with rotation card slot, and the linear stepping motor has the snap ring with rotation card slot cooperation.
4. the tool-setting mechanism of electric system insulated conductor of overhead line peeler according to claim 1, which is characterized in that The electrical appliance kit is fixedly attached on the toolsetting pedestal.
5. the tool-setting mechanism of electric system insulated conductor of overhead line peeler according to claim 4, which is characterized in that The toolsetting pedestal is 3D printing structural member.
6. the tool-setting mechanism of electric system insulated conductor of overhead line peeler according to claim 4, which is characterized in that The electrical appliance kit is Combined electrical box, wherein the circuit module put includes fiber amplifier, image signal processing blocks, electricity Pond, master board and rotation angle detection module, wherein fiber amplifier, rotation angle detection module, the detection of cutter origin Switch is electrically connected with master board.
7. a kind of electric system insulated conductor of overhead line peeler, which is characterized in that including appointing according to claim 1 in 6 The tool-setting mechanism of electric system insulated conductor of overhead line peeler described in one.
CN201821726984.1U 2018-10-24 2018-10-24 A kind of electric system insulated conductor of overhead line peeler and its tool-setting mechanism Active CN208874191U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109244967A (en) * 2018-10-24 2019-01-18 国家电网有限公司 Electric system insulated conductor of overhead line peeler, tool-setting mechanism and toolsetting method
CN111009855A (en) * 2019-12-15 2020-04-14 杨玉茜 Electric power system overhead line insulated conductor barker and knife adjustment mechanism thereof
CN111384683A (en) * 2020-05-07 2020-07-07 广东电网有限责任公司梅州供电局 Electric cutter for cable

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109244967A (en) * 2018-10-24 2019-01-18 国家电网有限公司 Electric system insulated conductor of overhead line peeler, tool-setting mechanism and toolsetting method
CN109244967B (en) * 2018-10-24 2024-02-02 国家电网有限公司 Stripper, tool adjusting mechanism and tool adjusting method for overhead line insulated conductor of power system
CN111009855A (en) * 2019-12-15 2020-04-14 杨玉茜 Electric power system overhead line insulated conductor barker and knife adjustment mechanism thereof
CN111384683A (en) * 2020-05-07 2020-07-07 广东电网有限责任公司梅州供电局 Electric cutter for cable

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