CN208866001U - A kind of pearl intelligent sorting system based on machine vision - Google Patents
A kind of pearl intelligent sorting system based on machine vision Download PDFInfo
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- CN208866001U CN208866001U CN201820366567.4U CN201820366567U CN208866001U CN 208866001 U CN208866001 U CN 208866001U CN 201820366567 U CN201820366567 U CN 201820366567U CN 208866001 U CN208866001 U CN 208866001U
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- 230000007246 mechanism Effects 0.000 claims description 14
- 230000003014 reinforcing effect Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 6
- 239000011049 pearl Substances 0.000 description 24
- 238000010586 diagram Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000001514 detection method Methods 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 206010016256 fatigue Diseases 0.000 description 1
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- 230000006872 improvement Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
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- 239000013535 sea water Substances 0.000 description 1
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Abstract
The pearl intelligent sorting system based on machine vision that the utility model relates to a kind of.The system includes X-axis mechanical arm, and X-axis mechanical arm includes pedestal, and rack is set on the base, and servo motor one and guide rail one are respectively mounted on the rack, and slideway one is movably equipped on guide rail one, and slideway one is located at X-axis bottom of the frame；Y-axis mechanical arm includes servo motor two and guide rail two, is arranged in X-axis rack, and slideway two is mounted on guide rail two, and Y-axis rack is equipped with slideway two；Z axis mechanical arm includes servo motor three and motor fixing seat, is installed in Y-axis rack, and Z axis rack is mounted in motor fixing seat, and guide rail three is mounted in Z axis rack, and slideway three is mounted on guide rail three, and sucker fixed mount setting has slideway three；Scanning system is mounted on VPC element, and draw frame machine includes VPC element, and draw frame machine is mounted on sucker fixed frame.The utility model structure is simple, easy to process, improves sorting efficiency, reduces labor intensity.
Description
Technical field
The utility model relates to mechanical vision inspection technology field, especially a kind of pearl based on machine vision is intelligently divided
Pick system.
Background technique
Pearl uses and cultivates history with long in China, and the sea water pearls annual output in China occupies world head at present
Position, but stage division used by the Pearl Industries in China substantially remains in the stage of artificial detection, enterprise needs to pacify
It arranges a large amount of personnel to classify to the grade of pearl in a manner of macroscopic, pearl is classified in this way,
Intensity is big, speed is slow, fatiguability, in addition having higher requirement for experience, testing result is easily affected by human factors, not only greatly
The production cost for increasing pearl manufacturing enterprise greatly is also unfavorable for implementing accurate and effective and stable quality control.Therefore, it utilizes
Advanced automatic nondestructive detection technical substitution or part substitution artificial detection, improve the production and processing efficiency of the whole industry, become
An urgent demand of many pearl productions and processing enterprise.
Utility model content
The pearl intelligent sorting system based on machine vision that the technical problem to be solved by the utility model is to provide a kind of,
In the present system, draw frame machine is controlled by pneumatic system to suck up pearl, pass through scanning system during drawing pearl
Entire pearl is scanned, scanning result is transferred to computer by size, color, shape including pearl, most by computer analysis
The movement of control servo motor, servo motor accomplish three-shaft linkage eventually, realize all positon covering, drive pearl mobile to realize pearl
Sorting work, with improve sorting efficiency, reduce labor intensity.
In order to solve the above-mentioned technical problem, the technical solution of the utility model is achieved in that
A kind of pearl intelligent sorting system based on machine vision, including X-axis mechanical arm, Y-axis mechanical arm, Z axis mechanical arm,
Draw frame machine；
X-axis mechanical arm includes pedestal, and pedestal is fixed on ground, and rack is set on the base, and servo motor one is mounted on machine
On frame, guide rail one is arranged on the rack, and slideway one is movably set on guide rail one, and slideway one is located at X-axis bottom of the frame, and belt is tight
Gu device one is mounted in X-axis rack, driven pulley mechanism one is mounted on the rack and connect with one belt of servo motor, belt fastening
One sandwiched of device is fixed on belt；
Y-axis mechanical arm includes servo motor two, is arranged in X-axis rack, guide rail two is mounted in X-axis rack, slideway two
It is mounted on guide rail two, Y-axis rack is equipped with slideway two, and vacuum generator is mounted in Y-axis rack, and belt fastener two is mounted on
In Y-axis rack, driven pulley mechanism two is mounted in X-axis rack and connect with two belt of servo motor, two sandwiched of belt fastener
It is fixed on belt；
Z axis mechanical arm includes servo motor three, is mounted in Y-axis rack, and motor fixing seat is mounted in Y-axis rack, Z
Axis rack is mounted in motor fixing seat, and guide rail three is mounted in Z axis rack, and slideway three is mounted on guide rail three, and sucker is fixed
Erection is equipped with slideway three, and belt fastener three is mounted in Z axis rack, driven pulley mechanism three be mounted in motor fixing seat and with
The connection of three belt of servo motor, three sandwiched of belt fastener are fixed on belt；
Draw frame machine includes VPC element, is mounted on sucker fixed frame, and scanning system is mounted on VPC element.
Further, the plane of rack degree controls within 0.3-0.5mm.
Further, reinforcing rib is installed between the rack side and base upper surface.
Further, the X-axis plane of rack degree is arranged within 0.3-0.5mm.
Further, limit sensors one are provided in the rack, limit sensors one are parallel with guide rail one.
Further, the limit sensors two are mounted in X-axis rack, and limit sensors two are parallel with guide rail two.
Further, the Y-axis plane of rack degree is 0.3-0.5mm.
Further, the Z axis plane of rack degree is within 0.3-0.5mm.
Further, the limit sensors three are mounted on Z axis rack, and limit sensors three are parallel with guide rail three.
The utility model compared with prior art the utility model has the advantages that
The utility model structure is simple, easy to process, improves sorting efficiency, reduces labor intensity.Specifically:
1, the utility model uses mechanical sorting, improves production efficiency, reduces the labor intensity of personnel.
2, the utility model is relatively simple for structure, easy to process.
3, pearl can not be damaged when utility model sorting pearl, sorting standard is consistent, and sorts accurately.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the structural schematic diagram of X-axis mechanical arm in the utility model.
Fig. 3 is the structural schematic diagram of Y-axis mechanical arm in the utility model.
Fig. 4 is the structural schematic diagram of Z axis mechanical arm in the utility model.
Fig. 5 is the structural schematic diagram of draw frame machine in the utility model.
In figure: 1 is X-axis mechanical arm；101 be pedestal；102 be rack；103 be reinforcing rib；104 be servo motor one；105
For X-axis rack；106 be belt fastener one；107 be guide rail one；108 be limit sensors one；109 be driven pulley mechanism one；
110 be slideway one；
2 be Y-axis mechanical arm；201 be servo motor two；202 be limit sensors two；203 be guide rail two；204 be slideway
Two；205 be Y-axis rack；206 be vacuum generator；207 be belt fastener two；208 be driven pulley mechanism two；
3 be Z axis mechanical arm；301 be servo motor three；302 be motor fixing seat；303 be guide rail three；304 pass for limit
Sensor three；305 be Z axis rack；306 be slideway three；307 be belt fastener three；308 be sucker fixed frame；309 be driven wheel
Mechanism three；
4 be draw frame machine；401 be VPC element；402 be scanning system.
Specific embodiment
The utility model is made below in conjunction with drawings and examples and being further described.
As shown in Figure 1, a kind of pearl intelligent sorting system based on machine vision, including X-axis mechanical arm 1, Y-axis mechanical arm
2, Z axis mechanical arm 3, draw frame machine 4；
As shown in Fig. 2, successively including pedestal 101, rack 102, reinforcing rib 103, servo motor one on X-axis mechanical arm 1
104, X-axis rack 105, belt fastener 1, guide rail 1, limit sensors 1, driven pulley mechanism 1, slideway
One 110；
As shown in figure 3, being followed successively by servo motor 2 201, limit sensors 2 202, guide rail two on Y-axis mechanical arm 2
203, slideway 2 204, Y-axis rack 205, vacuum generator 206, belt fastener 2 207, driven pulley mechanism 2 208；
As shown in figure 4, be provided on Z axis mechanical arm 3 servo motor 3 301, motor fixing seat 302, guide rail 3 303,
Limit sensors 3 304, Z axis rack 305, slideway 3 306, belt fastener 3 307, sucker fixed frame 308, driven pulley mechanism
3 309；
As shown in figure 5, being equipped with VPC element 401, scanning system 402 on draw frame machine 4；It is identified by scanning system 402
Pearl finally drives mechanical part to move, and realizes pearl sorting.
As shown in Fig. 2, the pedestal 101 is mounted on ground by setscrew, its role is to fixed entire sortings
System；
The rack 102 is fixed on pedestal 101, its role is to support whole system, while as whole system
Datum plane, thereon plane carry out processing guarantee integral planar degree within 0.3-0.5mm；
The reinforcing rib 103 is mounted in pedestal 101 and rack 102, and its role is to reinforce pedestal 101 and rack
102 bonding strength, while playing the center of gravity of counterweight effect adjustment whole system；
The servo motor 1 is mounted in rack 102, dynamic its role is to provide for the movement of X-axis rack 105
Power；
The X-axis rack 105 is mounted on slideway 1, and its role is to support Y-axis mechanical arm 2, Z axis mechanical arm
3, draw frame machine 4, X-axis rack 105 need upper and lower surface to process, and guarantee the flatness on two surfaces within 0.3-0.5mm；
The belt fastener 1 is mounted in X-axis rack 105, and its role is to fixed belts to transmit power
Onto X-axis rack 105；
The guide rail 1 is mounted in rack 102, its role is to be oriented to the direction of motion of X-axis rack 105, is led
Rail 1 need to carry out the straightness that machining guarantees guide rail；
One 108 mounting-fixing base of limit sensors is mounted in rack 102, and its role is to feed back to terminate letter
Number, control X-axis rack 105 stops, and limit sensors 1 should be parallel with guide rail 1 when installing；
The driven pulley mechanism 1 is mounted in rack 102 by mounting-fixing base, and its role is to guiding belts
Movement, and adjust the elastic of belt；
The slideway 1 is mounted on guide rail 1, and its role is to carry out linear reciprocation along guide rail 1
Movement.
As shown in figure 3, the servo motor 2 201 is fixed in X-axis rack 105 by motor mount, effect
It is that the movement for Y-axis rack 205 provides power；
The limit sensors 2 202 are mounted on X-axis rack 105, its role is to feed back termination signal, control Y-axis
Rack 205 stops, and limit sensors 2 202 should be parallel with guide rail 2 203 when installing；
The guide rail 2 203 is mounted on X-axis rack 105, its role is to be oriented to the direction of motion of Y-axis rack 205, leads
Rail 2 203 need to carry out the straightness that machining guarantees guide rail；
The slideway 2 204 is mounted on guide rail 2 203, and its role is to carry out linear reciprocation along guide rail 2 203
Movement；
The Y-axis rack 205 is mounted on slideway 2 204, and its role is to support Z axis mechanical arm 3, Y-axis rack 205
It needs upper and lower surface to process, guarantees the Pingdu on two surfaces within 0.3-0.5mm；
The vacuum generator 206 is mounted in Y-axis rack 205, and its role is to control entire pneumatic system；
The belt fastener 2 207 is mounted in Y-axis rack 205, and its role is to fixed belts to transmit power
Onto Y-axis rack 205；
The driven pulley mechanism 2 208 is mounted in X-axis rack 105, and its role is to the movements of guiding belt, and adjust
Save the elastic of belt.
As shown in figure 4, the servo motor 3 301 is mounted in Y-axis rack 205, its role is to fix for sucker
Frame 308 provides power；
The motor fixing seat 302 is mounted in Y-axis rack 205, and its role is to fixed servo motors 3 301；
The Z axis rack 305 is mounted in motor fixing seat 302, and its role is to support the fortune of sucker fixed frame 308
Dynamic, Z axis rack 305 needs upper and lower surface to process, and guarantees the Pingdu on two surfaces within 0.3-0.5mm；
The limit sensors 3 304 are mounted on Z axis rack 305, and its role is to feed back termination signal, control stops
Sucker fixed frame 308, limit sensors 3 304 should be parallel with guide rail 3 303 when installing；
The guide rail 3 303 is mounted in Z axis rack 305, and its role is to be oriented to the movement side of sucker fixed frame 308
To guide rail 3 303 need to carry out the straightness that machining guarantees guide rail；
The slideway 3 306 is mounted on guide rail 3 303, and its role is to carry out linear reciprocation along guide rail 3 303
Movement；
The sucker fixed frame 308 is mounted on slideway 3 306；
The belt fastener 3 307 is mounted in Z axis rack 305, and its role is to fixed belts to transmit power
Onto sucker fixed frame 308；
The driven pulley mechanism 3 309 is mounted in motor fixing seat 302, its role is to the movement of guiding belt,
And adjust the elastic of belt.
As shown in figure 5, the VPC element 401 is mounted on sucker fixed frame 308, its role is to draw pearl；
The scanning system 402 is mounted on VPC element 401, and its role is to scan pearl and be converted into image letter
Number it is transferred to computer.
Embodiment described above is only that preferred embodiments of the present invention are described, and is not departing from this reality
Under the premise of new design spirit, various modifications that those of ordinary skill in the art make the technical solution of the utility model
And improvement, it should all fall into the protection scope that the utility model claims book determines.
Claims (9)
1. a kind of pearl intelligent sorting system based on machine vision, it is characterised in that: mechanical including X-axis mechanical arm (1), Y-axis
Arm (2), Z axis mechanical arm (3), draw frame machine (4)；
X-axis mechanical arm (1) includes pedestal (101), and pedestal (101) is fixed on ground, and rack (102) is arranged on pedestal (101),
Servo motor one (104) is mounted on rack (102), and guide rail one (107) is arranged on rack (102), living on guide rail one (107)
Dynamic to be provided with slideway one (110), slideway one (110) is located at X-axis rack (105) bottom, and belt fastener one (106) is mounted on X
In axis rack (105), driven pulley mechanism one (109) is mounted on rack (102) and connect with servo motor one (104) belt,
Belt fastener one (106) sandwiched is fixed on belt；
Y-axis mechanical arm (2) includes servo motor two (201), is arranged on X-axis rack (105), guide rail two (203) is mounted on X-axis
In rack (105), slideway two (204) is mounted on guide rail two (203), and Y-axis rack (205) is equipped with slideway two (204), vacuum hair
Raw device (206) are mounted on Y-axis rack (205), and belt fastener two (207) is mounted on Y-axis rack (205), driven turbine
Structure two (208) is mounted on X-axis rack (105) and connect with servo motor two (201) belt, belt fastener two (207) folder
If being fixed on belt；
Z axis mechanical arm (3) includes servo motor three (301), is mounted on Y-axis rack (205), motor fixing seat (302) peace
On Y-axis rack (205), Z axis rack (305) is mounted on motor fixing seat (302), and guide rail three (303) is mounted on Z axis machine
On frame (305), slideway three (306) is mounted on guide rail three (303), and sucker fixed frame (308) is provided with slideway three (306), skin
Band fastener three (307) is mounted on Z axis rack (305), and driven pulley mechanism three (309) is mounted on motor fixing seat (302)
And connect with servo motor three (301) belt, belt fastener three (307) sandwiched is fixed on belt；
Draw frame machine (4) includes VPC element (401), is mounted on sucker fixed frame (308), and scanning system (402) is mounted on
On VPC element (401).
2. a kind of pearl intelligent sorting system based on machine vision according to claim 1, it is characterised in that: described
Rack (102) flatness controls within 0.3-0.5mm.
3. a kind of pearl intelligent sorting system based on machine vision according to claim 1, it is characterised in that: described
Reinforcing rib is installed between rack (102) side and pedestal (101) upper surface.
4. a kind of pearl intelligent sorting system based on machine vision according to claim 1, it is characterised in that: described
X-axis rack (105) flatness is arranged within 0.3-0.5mm.
5. a kind of pearl intelligent sorting system based on machine vision according to claim 1, it is characterised in that: described
Limit sensors one (108) are provided in rack (102), limit sensors one (108) are parallel with guide rail one (107).
6. a kind of pearl intelligent sorting system based on machine vision according to claim 1, it is characterised in that: described
Limit sensors two (202) are installed in X-axis rack (105), limit sensors two (202) are parallel with guide rail two (203).
7. a kind of pearl intelligent sorting system based on machine vision according to claim 1, it is characterised in that: described
Y-axis rack (205) flatness is 0.3-0.5mm.
8. a kind of pearl intelligent sorting system based on machine vision according to claim 1, it is characterised in that: described
Z axis rack (305) flatness is within 0.3-0.5mm.
9. a kind of pearl intelligent sorting system based on machine vision according to claim 1, it is characterised in that: described
Limit sensors three (304) are installed, limit sensors three (304) are parallel with guide rail three (303) in Z axis rack (305).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820366567.4U CN208866001U (en) | 2018-03-19 | 2018-03-19 | A kind of pearl intelligent sorting system based on machine vision |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201820366567.4U CN208866001U (en) | 2018-03-19 | 2018-03-19 | A kind of pearl intelligent sorting system based on machine vision |
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| CN208866001U true CN208866001U (en) | 2019-05-17 |
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| CN201820366567.4U Expired - Fee Related CN208866001U (en) | 2018-03-19 | 2018-03-19 | A kind of pearl intelligent sorting system based on machine vision |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108480240A (en) * | 2018-03-19 | 2018-09-04 | 李晓 | A kind of pearl intelligent sorting system based on machine vision |
| CN110420869A (en) * | 2019-08-05 | 2019-11-08 | 界首市南都华宇电源有限公司 | A kind of short out drive test of accumulator line feeding sorting equipment on probation |
| CN110813766A (en) * | 2019-12-02 | 2020-02-21 | 邮政科学研究规划院 | Sorting system, device and method for mechanical arm belt conveyor |
-
2018
- 2018-03-19 CN CN201820366567.4U patent/CN208866001U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108480240A (en) * | 2018-03-19 | 2018-09-04 | 李晓 | A kind of pearl intelligent sorting system based on machine vision |
| CN110420869A (en) * | 2019-08-05 | 2019-11-08 | 界首市南都华宇电源有限公司 | A kind of short out drive test of accumulator line feeding sorting equipment on probation |
| CN110813766A (en) * | 2019-12-02 | 2020-02-21 | 邮政科学研究规划院 | Sorting system, device and method for mechanical arm belt conveyor |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20200630 Address after: Room 107, building 8, No. 98, Xianfu Road, Songling Town, Wujiang District, Suzhou City, Jiangsu Province Patentee after: Suzhou panawell Electronic Technology Co., Ltd Address before: 450000 No. 82, 90 Building, No. 2 Hanghai South Road, Erqi District, Zhengzhou City, Henan Province Patentee before: Li Xiao |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190517 Termination date: 20210319 |