CN208854100U - One kind is for being pressed guide sleeve and system of processing - Google Patents
One kind is for being pressed guide sleeve and system of processing Download PDFInfo
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- CN208854100U CN208854100U CN201821313390.8U CN201821313390U CN208854100U CN 208854100 U CN208854100 U CN 208854100U CN 201821313390 U CN201821313390 U CN 201821313390U CN 208854100 U CN208854100 U CN 208854100U
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- guide sleeve
- burnishing
- processing
- workpiece
- added
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Abstract
The utility model discloses one kind for being pressed guide sleeve and system of processing, including manipulator and is distributed in the press-loading device on manipulator periphery and burnishing-in mechanism and settles accounts mechanism.The utility model can realize bracket automatic press mounting guide sleeve using press-loading device, the process for realizing the automatic burnishing-in of guide sleeve inner hole and whole light using burnishing-in mechanism, the process transfer of press fitting and burnishing-in and whole light can be realized using manipulator, cooperate cleaning mechanism that can realize that guide sleeve removes scrap simultaneously, so that the process of press fitting and guide sleeve inner hole burnishing-in and whole light is realized automation, effectively improves the qualification rate of processing efficiency and product.
Description
Technical field
It is especially a kind of for being pressed guide sleeve and processing system the utility model relates to automated production make-up machinery field
System.
Background technique
Currently, the accuracy in order to guarantee workpiece displacement, often loads onto guide sleeve in bracket inner hole up and down, and it is existing
Technology is by manually using after tool loads onto guide sleeve to bracket, then by manually being carried out using diameter of the tool to upper and lower guide sleeve
Amendment, the diameter for making to cover two guide sleeves up and down on bracket are consistent, in the guide sleeve assembling and dowel hole due to bracket
Burnishing-in is by manually being operated, therefore its working efficiency is low, while the qualification rate of product is lower, and the position of guide sleeve is easy to produce partially
It is easy to damage inner hole when shifting and burnishing operation.
Summary of the invention
In order to solve the above technical problems, the utility model provides a kind of for being pressed guide sleeve and system of processing, can
To improve bracket press fitting guide sleeve and carry out the efficiency and accuracy rate of burnishing-in to guide sleeve.
The technical scheme adopted by the utility model to solve the technical problem is as follows: a kind of for being pressed guide sleeve and processing system
System including manipulator and is distributed in the press-loading device and burnishing-in mechanism on manipulator periphery;
For the manipulator for shifting workpiece to be added, manipulator includes gantry base, in gantry base be equipped with rotating shaft,
The large arm pitching shaft that is installed on rotating shaft, the forearm pitching shaft being installed in large arm pitching shaft are installed on forearm and bow
It faces upward the forearm rotating shaft in shaft, the wrist rotating shaft being installed on forearm rotating shaft, be installed on wrist rotating shaft
The clamping pneumatic clamper of front end;
The press-loading device includes blowing platform, force fit plate and driving force fit plate for being pressed workpiece to be added, press-loading device
First telescopic cylinder of lifting;
The burnishing-in mechanism includes positioning table, is set to above positioning table for squeezing inner hole of workpiece to be added, burnishing-in mechanism
Burnishing-in knife, driving burnishing-in knife rotation rotating electric machine and driving rotating electric machine lifting lifting motor.
Further, further include be set to manipulator periphery cleaning mechanism for removing scrap on workpiece to be added and
For collecting the finished product box of finished product, the cleaning mechanism is used to remove the scrap on workpiece to be added, and cleaning mechanism includes the first gas
Mouth, the first cylinder being connect by pipeline with the first gas nozzle and the copper scale case being set to below the first gas nozzle.
Further, positioning pin is provided on the blowing platform for positioning workpiece to be added, the blowing platform is set to
On rodless cylinder, the rodless cylinder is used to for the blowing platform after feeding being moved to below force fit plate, the rodless cylinder
Two sides are additionally provided with linear guide and the bottom end of blowing platform is slidably connected, and the end of the linear guide is provided with for detecting
Whether there is or not the first fiber sensors for placing workpiece to be added on blowing platform.
Further, first telescopic cylinder is vertically arranged in the first supporting table, and the force fit plate is fixedly connected on
On the driving end of one telescopic cylinder and force fit plate two sides are additionally provided with guide post.
Further, it is provided with location hole on the positioning table, at least two limited block around location hole, setting are set
The rotary cylinder of pressure plate and driving pressure plate lifting in front of limited block.
Further, the lifting motor is set to the top of the second supporting table, and the front end of second support is vertically arranged
The fixed plate for having screw rod and connecting with wire rod thread, the rotating electric machine are fixed on fixed front edge of board, and the lifting motor drives
Dynamic screw rod rotation, makes fixed plate move up and down that rotating electric machine is driven to move up and down along screw rod.
Further, the two sides that second supporting table is located at screw rod are additionally provided with upright guide rail, the two sides of the fixed plate
It is slidably connected with upright guide rail.
Further, the side of the rotating electric machine is additionally provided with the second gas nozzle, and second gas nozzle passes through pipeline and second
Cylinder connection.
Further, the side of the positioning table is additionally provided with the nozzle for adding lubricating oil to burnishing-in knife, and the nozzle is logical
Piping is connect with lubricating can.
Further, be additionally provided with the second fiber sensor before the positioning table, for incude on positioning table whether have it is to be added
Workpiece.
It further, further include being set to manipulator side for collecting the finished product box of finished product.
The beneficial effects of the utility model are: can realize bracket automatic press mounting guide sleeve using press-loading device, burnishing-in machine is utilized
The process that structure realizes the automatic burnishing-in of guide sleeve inner hole and whole light is turned using the process that manipulator can realize press fitting and burnishing-in and whole light
It moves, while cooperating cleaning mechanism that can realize that guide sleeve removes scrap, realize the process of press fitting and guide sleeve inner hole burnishing-in and whole light certainly
Dynamicization effectively improves the qualification rate of processing efficiency and product.
Detailed description of the invention
The present invention will be further described with reference to the accompanying drawings and examples.
Fig. 1 is a kind of structural schematic diagram of preferred embodiment of the utility model;
Fig. 2 is the structural schematic diagram of the manipulator of the utility model;
Fig. 3 is the structural schematic diagram of the press-loading device of the utility model;
Fig. 4 is the structural schematic diagram of the burnishing-in mechanism of the utility model;
Fig. 5 is the structural schematic diagram of the cleaning mechanism of the utility model;
Fig. 6 is the main view of the burnishing-in knife of the utility model;
Fig. 7 is the left view of the burnishing-in knife of the utility model.
Specific embodiment
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below with reference to embodiment and
The technical effect of the design of the utility model, specific structure and generation is clearly and completely described in attached drawing, with sufficiently geographical
Solve the purpose of this utility model, feature and effect.Obviously, described embodiment is that a part of the utility model is implemented
Example, rather than whole embodiments, those skilled in the art's other realities obtained without creative efforts
Example is applied, the range of the utility model protection is belonged to.
Referring to figs. 1 to Fig. 5, for a kind of preferably embodiment, one kind is for being pressed guide sleeve and system of processing, including machinery
Hand 1 and the press-loading device 2 and burnishing-in mechanism 3 for being distributed in 1 periphery of manipulator;
The manipulator 1 includes gantry base 11 for shifting workpiece to be added, manipulator 1, is equipped in gantry base 11
Rotating shaft 12, the large arm pitching shaft 13 being installed on rotating shaft 12, the forearm pitching being installed in large arm pitching shaft 13 turn
Axis 14, the forearm rotating shaft 15 being installed in forearm pitching shaft 14, the wrist being installed on forearm rotating shaft 15 rotation
Shaft 16, the clamping pneumatic clamper 17 for being installed on 16 front end of wrist rotating shaft, the rotating shaft 12, large arm pitching shaft 13, forearm
Pitching shaft 14, forearm rotating shaft 15, wrist rotating shaft 16 and crawl shaft pass through respective built-in motor and realize drive
Dynamic rotation, the rotating shaft 12, large arm pitching shaft 13, forearm pitching shaft 14, forearm rotating shaft 15 and wrist rotating shaft
16 are not in same level and rotate, to can realize workpiece to be added in press-loading device 2, burnishing-in mechanism 3 and cleaning
It is shifted between mechanism 4;
The press-loading device 2 includes blowing platform 21, force fit plate 22 and driving for being pressed workpiece to be added, press-loading device 2
The first telescopic cylinder 23 that force fit plate 22 is gone up and down;
The burnishing-in mechanism 3 includes positioning table 30, is set to positioning table for squeezing inner hole of workpiece to be added, burnishing-in mechanism 3
The lifting motor that the rotating electric machine 32 and driving rotating electric machine 32 that burnishing-in knife 31, the driving burnishing-in knife 31 of 30 tops rotate are gone up and down
33。
It further include being set to the cleaning mechanism 4 for being used to remove the scrap on workpiece to be added on 1 periphery of manipulator and being used for
The finished product box 5 of finished product is collected, the cleaning mechanism 4 is used to remove the scrap on workpiece to be added, and cleaning mechanism 4 includes the first gas nozzle
41, the first cylinder being connect by pipeline with the first gas nozzle 41 and the copper scale case 42 being set to below the first gas nozzle 41.
Main working process: workpiece to be added is mainly bracket and guide sleeve in the present embodiment, it is therefore an objective to which guide sleeve is pressed into bracket
On through-hole in, through-hole is respectively pressed into one up and down, while carrying out diameter amendment for the inner hole of two guide sleeves, makes two up and down
The diameter of guide sleeve, which is consistent while improving guide sleeve, obtains inner wall finish, by upper guide bush, rack ventilating hole and lower guide sleeve from upper past
Under be sequentially placed on blowing platform 21, by the first telescopic cylinder 23 drive force fit plate 22 move straight down, utilize pressure, will
Upper and lower two guide sleeves are filled in the through-hole of bracket, and after completing assembling, the assembly that manipulator 1 clamps on blowing platform 21 is turned
It moves, is transferred on the positioning table 30 of burnishing-in mechanism 3,31 high-speed rotation of burnishing-in knife is driven using rotating electric machine 32, to upper and lower two
The inner hole of guide sleeve is squeezed, and moving up and down for burnishing-in knife 31 is realized by lifting motor 33, makes the diameter of upper and lower two guide sleeves
It is consistent with the finish of bore area, completes to squeeze with after the processing of whole light, manipulator 1 clamps the finished product on positioning table 30 and turns
It moves on under cleaning mechanism 4, blows away the scrap generated by extruding with whole smooth process on finished product using the first gas nozzle 41, then it is entire to add
Engineering sequence is completed.
In order to realize the precise positioning of bracket and guide sleeve, it is to be added for positioning that positioning pin is provided on the blowing platform 21
Lower guide sleeve, bracket and upper guide bush when feeding, can successively be inserted on positioning pin and position, while in order to improve feeding by workpiece
Safety, the blowing platform 21 is set on rodless cylinder 24, and the rodless cylinder 24 is for putting down the blowing after feeding
Platform 21 is moved to 22 lower section of force fit plate, and the two sides of the rodless cylinder 24 are additionally provided with the bottom of linear guide 25 Yu blowing platform 21
End is slidably connected, and the end of the linear guide 25 is provided with that whether there is or not place the of workpiece to be added on blowing platform 21 for detecting
One fiber sensor 26 then can be achieved to carry out artificial loading far from processing equipment using rodless cylinder 24, after the completion of feeding, just will
Workpiece to be added, which is transported to below press-loading device 2, to be pressed, and incudes workpiece to be added using the first fiber sensor 26, can avoid pressure
2 error starting of mounting mechanism, while the incidence of personal safety accident can be reduced.
Accurately it is pressed to realize, first telescopic cylinder 23 is vertically arranged in the first supporting table 27, institute
It states that force fit plate 22 is fixedly connected on the driving end of the first telescopic cylinder 23 and 22 two sides of force fit plate are additionally provided with guide post, utilizes
The stability that force fit plate 22 moves up and down vertically can be improved in one supporting table 27 and guide post, guarantees that it presses to the pressure of workpiece to be added
Power avoids the occurrence of deviation.
In order to realize the process accurately squeezed guide sleeve, location hole 301, at least is provided on the positioning table 30
The pressure plate 303 and driving pressure plate of limited block 302,302 front of setting limited block that two are arranged in around location hole 301
The rotary cylinder 304 of 303 liftings.
The lifting motor 33 is set to the top of the second supporting table 34, and the front end of second support is vertically arranged with silk
Bar 35 and the fixed plate 36 being threadedly coupled with screw rod 35, the rotating electric machine 32 are fixed on 36 front end of fixed plate, the lifting
Motor 33 drives screw rod 35 to rotate, and fixed plate 36 is made to move up and down that rotating electric machine 32 is driven to move up and down along screw rod 35.
After the bracket for having pressed guide sleeve is placed on positioning table 30, the position of bracket can be accurately positioned in location hole 301,
Limited block 302 can prevent in process, the mobile situation of bracket appearance, and in the present embodiment, limited block 302 preferably uses three
It is a and 301 periphery of location hole is arranged in triangular form, the characteristics of using triangle stability, optimal limitation can be opened and stablized
Effect, while rotary cylinder 304 starts, and pressure plate 303 is declined, is fixed to bracket;After fixing bracket, just open
Dynamic lifting motor 33 and rotating electric machine 32 drive screw rod 35 to rotate, fixed plate 36 are driven to move up and down using lifting motor 33, from
And burnishing-in knife 31 can be made to repeat to go up and down, it drives burnishing-in knife 31 to realize high speed rotation by rotating electric machine 32, utilizes burnishing-in knife more than 31
Secondary extruding guide sleeve bore area can apply certain Cold Extrusion Force to the bore area for two guide sleeves for being set in bracket or more,
So that metal material is generated plastic deformation, reach whole smooth inner hole and reaches size requirement.
In order to which held stationary, the two sides that second supporting table 34 is located at screw rod 35 are also set burnishing-in knife 31 in lifting process
It is equipped with upright guide rail 37, two sides and the upright guide rail 37 of the fixed plate 36 are slidably connected, and make fixed plate 36 can be in upright guide rail
It is slided on 37, the machine direction of stability and fixed burnishing-in knife 31 that burnishing-in knife 31 can be kept to go up and down.
Referring to figure 6 and figure 7, in order to realize preferably burnishing-in and whole light effect, the burnishing-in knife 31 is cylinder, described to squeeze
The shaft of light-knife 31 equably offers the cutting edge 311 parallel with shaft, and in this example, there are three the settings of cutting edge 311, with
The interval of 120 degree of angles is evenly distributed on the shaft of burnishing-in knife 31, and 31 front and back end of burnishing-in knife is provided with chamfering 312, together
Shi Suoshu burnishing-in knife 31 is fixed on the driving end of rotating electric machine 32 by collet, staff can be facilitated to burnishing-in using collet
Knife 31 is replaced.
Since in extrusion process, metal debris can be generated, in order to avoid metal debris has an impact secondary operation, institute
The side for stating rotating electric machine 32 is additionally provided with the second gas nozzle 38, and second gas nozzle 38 is connect by pipeline with the second cylinder,
It after squeezing each time, is blown using the second gas nozzle 38 to burnishing-in knife 31, blows away metal debris on its surface, prevent next time from adding
Work process, metal debris generate damage to guide sleeve inner hole.
In order to improve the processing effect to workpiece inner hole, the side of the positioning table 30 is additionally provided with for giving burnishing-in knife
31 add the nozzle 39 of lubricating oil, and the nozzle 39 is connect with lubricating can by pipeline, can be prevented using lubricating oil because of metal material
Dry friction between material causes to damage to burnishing-in knife 31 and guide sleeve inner wall, while may also function as the effect of cleaning and cooling, will before
Time processing generates metal debris and is purged and cools down to burnishing-in knife 31, in order to preferably add lubricating oil, can spray
The setting of 39 front end of mouth is covered with paint or varnish, and is covered with paint or varnish and be arranged on the second telescopic cylinder, and when burnishing-in knife 31, which drops to, covers with paint or varnish front end, second stretches
The starting of contracting cylinder, makes to cover with paint or varnish and moves up and down, and carries out uniform scrubbing brush oil, after completion oils, burnishing-in knife to burnishing-in knife 31 using covering with paint or varnish
31 carry out extrusion process.
In order to be arranged in real time with reliably make-up oil, 34 side of the second supporting table for there is rack 341,
The lubricating can is placed on rack 341, while the position of rack 341 need to be higher than the locating plane of nozzle 39, benefit
With gravitional force, more preferably and equably make-up oil can be covered with paint or varnish.
In order to improve the degree of automation, it is additionally provided with the second fiber sensor before the positioning table 30, for incuding positioning
Whether need workpiece on platform 30, using fiber sensor, can incude on platform whether to have and place workpiece to be added, can avoid because not having
It places workpiece to be added and error starting burnishing-in mechanism 3, avoids generating dangerous.
The above, the only better embodiment of the utility model, but the utility model is not limited to above-mentioned reality
Example is applied, as long as its technical effect for reaching the utility model with any same or similar means, all should belong to the utility model
Protection scope.
Claims (10)
1. one kind is for being pressed guide sleeve and system of processing, it is characterised in that: including manipulator (1) and be distributed in manipulator (1)
The press-loading device (2) and burnishing-in mechanism (3) on periphery;For the manipulator (1) for shifting workpiece to be added, manipulator (1) includes machine
Frame pedestal (11) is equipped with rotating shaft (12), the large arm pitching shaft being installed on rotating shaft (12) in gantry base (11)
(13), the forearm pitching shaft (14) that is installed in large arm pitching shaft (13), be installed on it is small in forearm pitching shaft (14)
Arm rotating shaft (15), is installed on wrist rotating shaft at the wrist rotating shaft (16) being installed on forearm rotating shaft (15)
(16) the clamping pneumatic clamper (17) of front end;
The press-loading device (2) for being pressed workpiece to be added, press-loading device (2) include blowing platform (21), force fit plate (22) and
Drive the first telescopic cylinder (23) of force fit plate (22) lifting;
For squeezing inner hole of workpiece to be added, burnishing-in mechanism (3) includes positioning table (30), is set to positioning the burnishing-in mechanism (3)
The rotating electric machine (32) of burnishing-in knife (31), driving burnishing-in knife (31) rotation above platform (30) and driving rotating electric machine (32) rise
The lifting motor (33) of drop.
2. according to claim 1 for being pressed guide sleeve and system of processing, it is characterised in that: further include being set to manipulator
(1) cleaning mechanism (4) for removing the scrap on workpiece to be added and the finished product box (5) for collecting finished product on periphery, institute
Cleaning mechanism (4) are stated for removing scrap on workpiece to be added, cleaning mechanism (4) include the first gas nozzle (41), by pipeline with
First cylinder of the first gas nozzle (41) connection and the copper scale case (42) being set to below the first gas nozzle (41).
3. according to claim 1 for being pressed guide sleeve and system of processing, it is characterised in that: on the blowing platform (21)
Positioning pin is provided with for positioning workpiece to be added, the blowing platform (21) is set on rodless cylinder (24), the no bar gas
Cylinder (24) is used to for the blowing platform (21) after feeding being moved to below force fit plate (22), and the two sides of the rodless cylinder (24) are also
It is provided with linear guide (25) and the bottom end of blowing platform (21) is slidably connected, the end setting of the linear guide (25) is useful
In whether there is or not the first fiber sensors (26) for placing workpiece to be added in detection blowing platform (21).
4. according to claim 1 for being pressed guide sleeve and system of processing, it is characterised in that: first telescopic cylinder
(23) it is vertically arranged on the first supporting table (27), the force fit plate (22) is fixedly connected on the driving of the first telescopic cylinder (23)
On end and force fit plate (22) two sides are additionally provided with guide post.
5. according to claim 1 for being pressed guide sleeve and system of processing, it is characterised in that: set on the positioning table (30)
Be equipped with location hole (301), at least two limited block (302) location hole (301) around is set, limited block (302) are set before
The pressure plate (303) of side and the rotary cylinder (304) of driving pressure plate (303) lifting.
6. according to claim 1 for being pressed guide sleeve and system of processing, it is characterised in that: the lifting motor (33) sets
Be placed in the top of the second supporting table (34), the front end of second support be vertically arranged with screw rod (35) and with screw rod (35) spiral shell
The fixed plate (36) of line connection, the rotating electric machine (32) are fixed on fixed plate (36) front end, lifting motor (33) driving
Screw rod (35) rotation makes fixed plate (36) move up and down that rotating electric machine (32) is driven to move up and down along screw rod (35).
7. according to claim 6 for being pressed guide sleeve and system of processing, it is characterised in that: second supporting table (34)
It is additionally provided with upright guide rail (37) positioned at the two sides of screw rod (35), the two sides and upright guide rail (37) of the fixed plate (36) are slided
Connection.
8. according to claim 1 for being pressed guide sleeve and system of processing, it is characterised in that: the rotating electric machine (32)
Side is additionally provided with the second gas nozzle (38), and second gas nozzle (38) is connect by pipeline with the second cylinder.
9. according to claim 1 for being pressed guide sleeve and system of processing, it is characterised in that: the one of the positioning table (30)
Side is additionally provided with for the nozzle (39) to burnishing-in knife (31) plus lubricating oil, and the nozzle (39) is connected by pipeline and lubricating can
It connects.
10. according to claim 1 for being pressed guide sleeve and system of processing, it is characterised in that: before the positioning table (30)
It is additionally provided with the second fiber sensor, whether needs workpiece on positioning table (30) for incuding.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821313390.8U CN208854100U (en) | 2018-08-15 | 2018-08-15 | One kind is for being pressed guide sleeve and system of processing |
Applications Claiming Priority (1)
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CN201821313390.8U CN208854100U (en) | 2018-08-15 | 2018-08-15 | One kind is for being pressed guide sleeve and system of processing |
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Publication Number | Publication Date |
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CN208854100U true CN208854100U (en) | 2019-05-14 |
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ID=66414648
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CN201821313390.8U Active CN208854100U (en) | 2018-08-15 | 2018-08-15 | One kind is for being pressed guide sleeve and system of processing |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112318927A (en) * | 2020-11-09 | 2021-02-05 | 昆山易分蓝电子科技有限公司 | Structure and method for controlling falling time of inner box in hardcover gift box production system |
-
2018
- 2018-08-15 CN CN201821313390.8U patent/CN208854100U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112318927A (en) * | 2020-11-09 | 2021-02-05 | 昆山易分蓝电子科技有限公司 | Structure and method for controlling falling time of inner box in hardcover gift box production system |
CN112318927B (en) * | 2020-11-09 | 2022-03-01 | 昆山易分蓝电子科技有限公司 | Structure and method for controlling falling time of inner box in hardcover gift box production system |
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