CN208853301U - A kind of full-automatic detection of SMD/DIP element and sorting material collecting device - Google Patents
A kind of full-automatic detection of SMD/DIP element and sorting material collecting device Download PDFInfo
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- CN208853301U CN208853301U CN201821423428.7U CN201821423428U CN208853301U CN 208853301 U CN208853301 U CN 208853301U CN 201821423428 U CN201821423428 U CN 201821423428U CN 208853301 U CN208853301 U CN 208853301U
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Abstract
The utility model discloses full-automatic detection and the sorting material collecting device of a kind of SMD/DIP element, and master controller is for controlling feed mechanism, feeding distribution mechanism, automatic detection mechanism, mechanism for sorting, cutting agency work；The feed mechanism, cutting agency are respectively arranged on the opposite sides of rack, and feeding distribution mechanism, automatic detection mechanism, mechanism for sorting are set to the centre of frame top, and successively arrange from feed mechanism side to cutting agency side；Feed mechanism is used for feeding, and feeding distribution mechanism is used to control the material quantity that automatic detection mechanism is flowed into interval time；Automatic detection mechanism is used to detect the situation of material, and will test result and feed back to master controller, so that master controller, which controls mechanism for sorting according to the testing result, goes out several material for Material Sorting；Cutting agency is used to distinguish blanking to several material.The utility model can full-automatic loading and unloading, non-defective unit and defective products can be sorted automatically after sensing, high-efficient, cost of labor is low.
Description
Technical field
The utility model relates to automatic sorting material technical field more particularly to a kind of full-automatic inspections of SMD/DIP element
Survey and sort material collecting device.
Background technique
It, can be very if non-defective unit and defective products can be sorted out quickly and efficiently in going out in Cargo Inspection or supplied materials inspection for material
It avoids to big degree defective products by as expecting that back segment continues to process on raw material, reduces production cost.Such as network filter, such as
Fruit can be before shipment or by as raw material feeding, and can detecte its situation that breaks can be subtracted with sorting out non-defective unit and defective products
Few many unnecessary troubles.But most of manually to be detected and being sorted at present, artificial detection and sorting may greatly deposit
The missing inspection or false retrieval the problems such as, efficiency is lower, and is unfavorable for volume production.
Utility model content
The purpose of the utility model is to provide a kind of full-automatic detection of SMD/DIP element and sorting material collecting devices, can be complete
Automatic loading/unloading can automatically sort non-defective unit and defective products after sensing, and high-efficient, cost of labor is low.
To achieve the above object, using following technical scheme:
A kind of full-automatic detection of SMD/DIP element and sorting material collecting device, including master controller, rack, feed mechanism,
Feeding distribution mechanism, automatic detection mechanism, mechanism for sorting, cutting agency；The master controller is for controlling feed mechanism, depiler
Structure, automatic detection mechanism, mechanism for sorting, cutting agency work；The feed mechanism, cutting agency are respectively arranged on the opposite of rack
Two sides, feeding distribution mechanism, automatic detection mechanism, mechanism for sorting are set to the centre of frame top, and successively from feed mechanism side cloth
It sets to cutting agency side；The feed mechanism is used for feeding, and feeding distribution mechanism flows into automatic detection for controlling in interval time
The material quantity of mechanism；The automatic detection mechanism is used to detect the situation of material, and will test result and feed back to master controller,
So that master controller, which controls mechanism for sorting according to the testing result, goes out several material for Material Sorting；The cutting agency is used for
Blanking is distinguished to several material.
Preferably, being set as the inclined surface of certain angle at the top of the rack, and the higher side in inclined surface of rack is extremely
Middle part is equipped with first sliding groove, and the lower side in the inclined surface of rack to middle part is equipped with two parallel second sliding slots；The automatic detection
Mechanism, mechanism for sorting are set between first sliding groove and second sliding slot；The feed mechanism is set to first sliding groove one end, cutting agency
Set on second sliding slot one end.
Preferably, the feeding distribution mechanism include the first swaging die group, the first backgauge cylinder, the first sensor for countering, first
Backgauge cylinder is provided close to first sliding groove one end of automatic detection mechanism, and the first swaging die is mounted on the other end of first sliding groove；
The first swaging die group includes the first press cylinder, the first binder elastic component；First press cylinder is for driving first
Binder elastic component pushes down material at the top of material, and material is prevented to slide into the between the first swaging die group and the first backgauge cylinder
One sliding slot；First backgauge cylinder prevents material from sliding into automatic detection mechanism for blocking material from the side of material；Institute
The first sensor for countering is stated to be used to calculate the material quantity Jing Guo the first swaging die group and count results are back to master controller,
So that main controller controls the first swaging die group works.
Preferably, the SMD/DIP element it is full-automatic detection and sorting material collecting device further include respectively with master controller
The second backgauge cylinder, the second swaging die group, the second sensor for countering being electrically connected；The second of each close cutting agency
Sliding slot one end is equipped with the second backgauge cylinder, and the other end of each second sliding slot is equipped with the second swaging die group；Second swaging die
Group includes the second press cylinder, the second binder elastic component；Second press cylinder is for driving the second binder elastic component from object
Material is pushed down at the top of material, and material is prevented to slide into the second sliding slot between the second swaging die group and the second backgauge cylinder；Described
Two backgauge cylinders prevent material from sliding into cutting agency for blocking material from the side of material；The second swaging die group
It is nearby equipped with the second sensor for countering, the second sensor for countering is used to calculate material quantity Jing Guo the second swaging die group and by based on
Number result is back to master controller, so that main controller controls the second swaging die group works.
Preferably, the mechanism for sorting includes several sorting mould groups, two third backgauge cylinders, each sorting mould group includes point
Pick cylinder, sorting sliding block, sorting sliding rail；The sorting sliding rail is arranged along the length direction perpendicular to first sliding groove；The sorting
The first perforation groove, the second perforation groove are opened up at the top of sliding block, the one end for sorting the output shaft and sorting sliding block of cylinder is removable
Unload formula connection；The sorting cylinder is for driving sorting sliding block along sorting sliding rail sliding, so that the first of corresponding sorting sliding block
Perforation groove is connected to the first perforation groove or the second perforation groove of adjacent sorting sliding block；The two thirds backgauge cylinder is set respectively
Near the first perforation groove, the second perforation groove of the sorting sliding block close to second sliding slot, for preventing material from sliding into second
Sliding slot.
Preferably, the mechanism for sorting is used for for sorting out non-defective unit, defective products, cutting agency to non-defective unit, defective products point
Other blanking；The cutting agency includes two first pusher mould groups, two first gag lever posts, blanking plate；The blanking plate is in certain
Tilt angle setting, higher end are installed in rack；Two first gag lever post is respectively perpendicular to blanking plate and is installed on
The top both ends of blanking plate, the inside of every one first gag lever post are equipped with two first limiting grooves, and the first limiting groove is limited from first
Upper end to the lower end of position bar opens up, and is equipped with down at corresponding first limiting groove in the lower end of the first gag lever post of rack side
Material mouth；The two first pusher mould is mounted on the top center of blanking plate, and two sides are respectively used under carrying non-defective unit at the top of blanking plate
Expects pipe, defective products feeder pipe, and the both ends of non-defective unit feeder pipe, defective products feeder pipe are limited through corresponding first limiting groove；
The two first pusher Mo Zu is used to non-defective unit feeder pipe, defective products feeder pipe pushing away blanking plate from the two sides of blanking plate respectively.
Preferably, the U-shaped construction in cross section of first gag lever post, the U-shaped groove of two first gag lever posts are positioned opposite；
The feed opening is set to the U-shaped horizontal end of the first gag lever post, and the U-shaped perpendicular end of the two of two first gag lever post lower ends is equipped with gap structure；
The cutting agency further includes two first gear expects pipe mould groups, is respectively arranged on close to the first gag lever post two sides of rack；Described first
Backgauge mould group includes backgauge pipe cylinder, backgauge plumber block, link block, and link block is fixed on the side of first gag lever post；The gear
The both ends of expects pipe block are hinged with output shaft, the link block of backgauge pipe cylinder respectively, and backgauge pipe cylinder is for driving backgauge plumber block to keep off
Firmly or open the first gag lever post notch.
Preferably, the feed mechanism includes two second gag lever posts, upper flitch, one second pusher mould group；The upper flitch
It is arranged in certain tilt angle, lower one end is installed in rack；Two second gag lever post is respectively perpendicular to upper flitch
And the top both ends of upper flitch are installed on, the inside of every one second gag lever post is equipped with one second limiting groove, the second limiting groove
It is opened up from the upper end of the second gag lever post to lower end, and close to corresponding second limiting groove in the lower end of the second gag lever post of rack side
Place is equipped with feeding port；The second pusher mould group is used to the feeding tube at the top of upper flitch pushing away upper flitch.
Preferably, the U-shaped construction in the cross section of the second gag lever post, the U-shaped groove of two second gag lever posts is positioned opposite；It is described
Feeding port be set to the second gag lever post U-shaped horizontal end, two second gag lever post lower ends wherein side U-shaped perpendicular end be equipped with gap structure；
The feed mechanism further includes second gear expects pipe mould group, is provided close to the second gag lever post gap structure side of rack；Described
Second gear expects pipe mould group includes backgauge pipe cylinder, backgauge plumber block, link block, and link block is fixed on the side of second gag lever post；Institute
The both ends for stating backgauge plumber block are hinged with output shaft, the link block of backgauge pipe cylinder respectively；The backgauge pipe cylinder is for driving gear
Expects pipe block blocks or opens the notch of the second gag lever post.
Preferably, the automatic detection mechanism includes two detection mould groups, fourth gear material cylinder, detection platform；The detection
The top of platform is equipped with U-shaped detection slot, and two detection Mo Zu are arranged in the two sides of U-shaped detection slot respectively；Each detection mould group includes
Detection driving cylinder, detection block, detection sliding rail；The inside of the detection block is equipped with several detection contacts, corresponding U-shaped detection slot
Side wall is equipped with several detection holes；The detection driving cylinder is for driving detection block through detection sliding rail sliding, so that detection contact
Across detection hole conducting material detection；The fourth gear material cylinder is provided close in the U-shaped detection slot of mechanism for sorting, for preventing
Material slides into mechanism for sorting from U-shaped detection slot.
Using the above scheme, the beneficial effects of the utility model are:
1) mechanism for sorting can divide the non-defective unit and defective products that automatic detection mechanism detects under the control of master controller
It picks, and cutting agency can distinguish blanking to non-defective unit and defective products, high degree of automation, sorting efficiency is high, while personnel being avoided to miss
The brings loss such as sentence；
2) feeding distribution mechanism can control the material quantity into automatic detection mechanism well, avoid excessive material simultaneously into
Enter, prevents board equipment from running well.
Detailed description of the invention
Fig. 1 is the perspective view of the utility model；
Fig. 2 is the perspective view that the utility model saves feed mechanism, cutting agency, rack, cover board；
Fig. 3 is the perspective view of the mechanism for sorting of the utility model；
Fig. 4 is the mechanism for sorting working state schematic representation of the utility model；
Fig. 5 is the perspective view of the cutting agency of the utility model；
Fig. 6 is the perspective view of the feed mechanism of the utility model；
Fig. 7 is the perspective view of the second pusher pipe die group of the utility model, the second gag lever post；
Fig. 8 is the perspective view of the automatic detection mechanism of the utility model；
Fig. 9 is the principles of the present invention block diagram；
Wherein, description of drawing identification:
1-master controller, 2-racks,
3-feed mechanisms, 4-feeding distribution mechanisms,
5-automatic detection mechanisms, 6-mechanism for sorting,
7-cutting agencies, 8-first sliding grooves,
9-second sliding slots, the 10-the second backgauge cylinder,
11-the second swaging die group, the 12-the second sensor for countering,
13-network sensors, 14-expects pipe carriers；
31-the second gag lever post, 32-upper flitch,
33-the second pusher mould group, 34-second gear expects pipe mould groups,
41-the first swaging die group, the 42-the first backgauge cylinder,
51-detection mould groups, 52-fourth gear material cylinders,
53-detection platforms, 61-sorting mould groups,
62-third backgauge cylinders, the 71-the first pusher mould group,
72-the first gag lever post, 73-blanking plates,
74-first gear expects pipe mould groups, 311-feeding ports,
331-the second pusher cylinder, 332-scraping wings,
341-backgauge pipe cylinders, 342-backgauge plumber blocks,
343-link blocks, 511-detection driving cylinders,
512-detection blocks, 513-detection sliding rails,
611-sorting cylinders, 612-sorting sliding blocks,
613-sorting sliding rails, the 711-the first pusher cylinder,
712-expellers, the 721-the first limiting groove,
6121-the first perforation groove, the 6122-the second perforation groove.
Specific embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in detail.
Shown in 9, the utility model provides full-automatic detection and the sorting rewinding dress of a kind of SMD/DIP element
It sets, including master controller 1, rack 2, feed mechanism 3, feeding distribution mechanism 4, automatic detection mechanism 5, mechanism for sorting 6, cutting agency 7；
The master controller 1 is for controlling feed mechanism 3, feeding distribution mechanism 4, automatic detection mechanism 5, mechanism for sorting 6,7 work of cutting agency
Make；The feed mechanism 3, cutting agency 7 are respectively arranged on the opposite sides of rack 2, and feeding distribution mechanism 4, divides automatic detection mechanism 5
Mechanism 6 is picked set on the centre at 2 top of rack, and is successively arranged from 3 side of feed mechanism to 7 side of cutting agency；The feeding
Mechanism 3 is used for feeding, and feeding distribution mechanism 4 is used to control the material quantity that automatic detection mechanism 5 is flowed into interval time；It is described automatic
Testing agency 5 is used to detect the situation of material, and will test result and feed back to master controller 1, so that master controller 1 is according to the inspection
It surveys result control mechanism for sorting 6 and Material Sorting is gone out into several material；The cutting agency 7 be used for several material respectively under
Material.
Wherein, the top of the rack 2 is set as the inclined surface of certain angle, and the higher side in inclined surface of rack 2 is extremely
Middle part is equipped with first sliding groove 8, and the lower side in the inclined surface of rack 2 to middle part is equipped with two parallel second sliding slots 9；The automatic inspection
Survey mechanism 5, mechanism for sorting 6 is set between first sliding groove 8 and second sliding slot 9；The feed mechanism 3 is set to 8 one end of first sliding groove,
Cutting agency 7 is set to 9 one end of second sliding slot.
The feeding distribution mechanism 4 include the first swaging die group 41, the first backgauge cylinder 42, the first sensor for countering (in figure not
Show), the first backgauge cylinder 42 is provided close to 8 one end of first sliding groove of automatic detection mechanism 5, and the first swaging die group 41 is set to the
The other end of one sliding slot 8；The first swaging die group 41 includes the first press cylinder, the first binder elastic component；First pressure
Material cylinder for driving the first binder elastic component to push down material at the top of material, prevent material slide into the first swaging die group 41 with
First sliding groove 8 between first backgauge cylinder 42；First backgauge cylinder 42 is hindered for blocking material from the side of material
Only material slides into automatic detection mechanism 5；First sensor for countering is used to calculate the material number Jing Guo the first swaging die group 41
It measures and count results is back to master controller 1, so that master controller 1 controls the work of the first swaging die group 41.
The full-automatic detection of the SMD/DIP element and sorting material collecting device further include electric respectively with master controller 1 respectively
Property connection the second backgauge cylinder 10, the second swaging die group 112, the second sensor for countering 12；The of each close cutting agency 7
Two sliding slots, 9 one end is equipped with the second backgauge cylinder 10, and the other end of each second sliding slot 9 is equipped with the second swaging die group 11；Described
Two swaging die groups 11 include the second press cylinder, the second binder elastic component；Second press cylinder is for driving the second binder
Elastic component pushes down material at the top of material, and material is prevented to slide into the between the second swaging die group 11 and the second backgauge cylinder 10
Two sliding slots 9；Second backgauge cylinder 10 prevents material from sliding into cutting agency 7 for blocking material from the side of material；Institute
It states and is equipped with the second sensor for countering 12 near the second swaging die group 11, the second sensor for countering 12 is for calculating by the second pressure
Expect the material quantity of mould group 11 and count results are back to master controller 1, so that master controller 1 controls the second swaging die group 11
Work.
The mechanism for sorting 6 includes several sorting mould groups 61, two third backgauge cylinders 62, and each sorting mould group 61 includes point
Pick cylinder 611, sorting sliding block 612, sorting sliding rail 613；The sorting sliding rail 613 is along the length direction perpendicular to first sliding groove 8
Arrangement；The top of the sorting sliding block 612 opens up the first perforation groove 6121, second perforation groove 6122, sorting cylinder 611
One end detachable connection of output shaft and sorting sliding block 612；The sorting cylinder 611 for drive sorting sliding block 612 along point
The sliding of sliding rail 613 is picked, so that the first perforation groove 6121 of corresponding sorting sliding block 612 is connected to the of adjacent sorting sliding block 612
One perforation groove 6121 or the second perforation groove 6122；The two thirds backgauge cylinder 62 is respectively arranged on close to second sliding slot 9
The the first perforation groove 6121, second for sorting sliding block 612 penetrates through near groove 6122, for preventing material from sliding into second sliding slot 9.
The mechanism for sorting 6 for sorting out non-defective unit, defective products, cutting agency 7 be used for non-defective unit, defective products respectively under
Material；The cutting agency 7 includes two first pusher mould groups 71, two first gag lever posts 72, blanking plate 73；The blanking plate 73 is in one
Fixed tilt angle setting, higher end are installed in rack 2；Two first gag lever post 72 is respectively perpendicular to blanking plate 73
And the top both ends of blanking plate 73 are installed on, the inside of every one first gag lever post 72 is equipped with two first limiting grooves 721, the first limit
Position groove 721 is opened up from upper end to the lower end of the first gag lever post 72, and the lower end pair of the first gag lever post 72 close to 2 side of rack
It answers and is equipped with feed opening at the first limiting groove 721；The two first pusher moulds group 71 is set to the top center of blanking plate 73, blanking
73 top two sides of plate are respectively used to carrying non-defective unit feeder pipe, defective products feeder pipe, and the two of non-defective unit feeder pipe, defective products feeder pipe
End is limited through corresponding first limiting groove 721；The two first pusher moulds group 71 is respectively used to non-defective unit feeder pipe, bad
Product feeder pipe pushes away blanking plate 73 from the two sides of blanking plate 73.
The U-shaped construction in cross section of first gag lever post 72, the U-shaped groove of two first gag lever posts 72 are positioned opposite；Institute
The U-shaped horizontal end that feed opening is set to the first gag lever post 72 is stated, the U-shaped perpendicular end of the two of two first gag lever posts, 72 lower end is all provided with jagged knot
Structure；The cutting agency 7 further includes two first gear expects pipe mould groups 74, is respectively arranged on close to 72 two sides of the first gag lever post of rack 2；
The first backgauge mould group 74 includes backgauge pipe cylinder, backgauge plumber block, link block, and link block is fixed on first gag lever post 72
Side；The both ends of the backgauge plumber block are hinged with output shaft, the link block of backgauge pipe cylinder respectively, and backgauge pipe cylinder is for driving
Backgauge plumber block blocks or opens the notch of the first gag lever post 72.
The feed mechanism 3 includes two second gag lever posts 31, upper flitch 32, one second pusher mould group 33；The upper flitch
32 are arranged in certain tilt angle, and lower one end is installed in rack 2；Two second gag lever post 31 is respectively perpendicular to
Flitch 32 and the top both ends for being installed on upper flitch 32, the inside of every one second gag lever post 31 are equipped with one second limiting groove, the
Two limiting grooves are opened up from upper end to the lower end of the second gag lever post 31, and the lower end of the second gag lever post 31 close to 2 side of rack
Feeding port 311 is equipped at corresponding second limiting groove；The second pusher mould group 33 is used for the feeding tube at 32 top of upper flitch
Push away upper flitch 32.
The U-shaped construction in cross section of second gag lever post 31, the U-shaped groove of two second gag lever posts 31 are positioned opposite；On described
Material mouth 311 be set to the second gag lever post 31 U-shaped horizontal end, two second gag lever posts, 31 lower end wherein side U-shaped perpendicular end be equipped with notch
Structure；The feed mechanism 3 further includes second gear expects pipe mould group 33, is provided close to 31 gap structure of the second gag lever post of rack 2
Side；The second gear expects pipe mould group 34 includes backgauge pipe cylinder 341, backgauge plumber block 342, link block 343, and link block 343 is solid
Due to the side of second gag lever post 31；The both ends of the backgauge plumber block 342 respectively with the output shaft of backgauge pipe cylinder 341, even
It is hinged to connect block 343；The notch that the backgauge pipe cylinder 341 is used to that backgauge plumber block 342 to be driven to block or open the second gag lever post 31.
The automatic detection mechanism includes two detection mould groups 51, fourth gear material cylinder 52, detection platform 53；The detection is flat
The top of platform 53 is equipped with U-shaped detection slot, and two detection mould groups 51 are arranged in the two sides of U-shaped detection slot；Each detection mould group 51
Including detection driving cylinder 511, detection block 512, detection sliding rail 513；It is touched equipped with several detections the inside of the detection block 512
Point, corresponding U-shaped detection groove sidewall are equipped with several detection holes；The detection driving cylinder 511 is for driving detection block 512 through examining
It surveys sliding rail 513 to slide, so that detection contact passes through detection hole conducting material detection；The fourth gear material cylinder 52 is provided close to point
It picks in the U-shaped detection slot of mechanism 6, for preventing material from sliding into mechanism for sorting 6 from U-shaped detection slot.
The principles of the present invention are as follows:
Material in the present embodiment is network filter 13, and whether automatic detection mechanism 5 is for detecting network filter 13
Broken string, to separate non-defective unit and defective products.Every 5 network filters 13 are one group of carry out feeding, detection, sorting, then every 5 networks
Filter 13 from the first swaging die group 41 pass through after, the first swaging die group 41 pushes down the 6th network filter 13, sort mould group
61 are set as 5.Non-defective unit feeder pipe, defective products feeder pipe capacity be 20 network filters 13, every 2 network filters 13
For one group of blanking, then for every 2 network filters 13 after the second swaging die group 11, the second swaging die group 11 pushes down the 3rd net
Network filter 13.
Every one first pusher mould group 71 includes two first pusher cylinders 711, two expellers 712, wherein two expellers 712 divide
Not She Yu blanking plate 73 top both ends, blanking plate 73 is equipped with sliding through hole, and the output shaft of the first pusher cylinder 711 passes through sliding
It is connect after through-hole with expeller 712；First pusher cylinder 711 is for driving expeller 712 along the length perpendicular to blanking plate 73
(non-defective unit feeder pipe, defective products feeder pipe are placed on the top of blanking plate 73 along the length direction for being parallel to blanking plate 73 for direction movement
Portion), two expellers 712 push away blanking plate 73 from the both ends of expects pipe respectively.
Second pusher mould group 33 includes the second pusher cylinder 331, scraping wings 332, and wherein scraping wings 332 is set to upper flitch 32
Top, upper flitch 32 is equipped with sliding through hole, the output shaft of the second pusher cylinder 331 pass through after sliding through hole with scraping wings 332
Connection；Second pusher cylinder 331 is for driving scraping wings 332 to move (feeding tube edge along the length direction perpendicular to upper flitch 32
The length direction for being parallel to upper flitch 32 is placed on 32 top of upper flitch), scraping wings 332 is pushed away from the centre of feeding tube
Flitch 32.
Upper flitch 32, the inclined surface at 2 top of rack, the tilt angle of blanking plate 73 are consistent in the present embodiment.First sliding groove
9, U-shaped detection slot, first perforation groove 6121, second penetrate through groove 6122, second sliding slot 9 top be provided with cover board, use
In protection network filter 13.Wherein the first backgauge cylinder 42, the second backgauge cylinder 10, third backgauge cylinder 62, fourth gear material
Cylinder 52 is set to the bottom of respective slot.
The course of work of the utility model is as follows:
1) feed mechanism 3: the feeding tube both ends for filling network filter 13 are stuck in the second limiting groove, several feedings
Pipe is layered in the top of upper flitch 32 along the length direction of the second limiting groove, and the nozzle of feeding tube is towards 311 direction of feeding port；
Because upper flitch 32 is arranged in certain tilt angle, the network filter 13 in feeding tube under the effect of gravity, one by one
It slides and enters first sliding groove 8；After the completion of 13 feeding of network filter of the feeding tube, second gear expects pipe mould group 34, which is opened, to be lacked
Mouthful, which is released (side of upper flitch 32 is equipped with expects pipe carrier 14) by the second pusher mould group 33；
2) feeding distribution mechanism 4: because inclined surface is arranged in the top of rack 2, network filter 13 is in first sliding groove 8 by feeding one
End slides.Network filter 13 is blocked in the stretching of first backgauge cylinder 42, and network filter 13 passes through the first swaging die group one by one
41, while the first sensor for countering calculates the material quantity Jing Guo the first swaging die group 41；It is calculating to 5 network filters 13
After the first swaging die group 41, (the first swaging die group is pushed down in the top of the 6th network filter 13 by the first swaging die group 41
41 the first binder elastic component and 13 Elastic Contact of network filter, avoids damaging network filter 13 by pressure), it is filtered to the 6th network
After wave device 13 is held down, the first backgauge cylinder 42 is retracted, and preceding 5 network filters 13 slide into U-shaped detection slot automatically；
3) automatic detection mechanism 5: fourth gear material cylinder 52, which stretches out 5 network filters 13 for sliding into feeding distribution mechanism 4, to be kept off
Firmly, detection driving cylinder 511, which drives the detection contact of detection block 512 to pass through detection hole conducting material detection network filter 13, is
No broken string；If detecting, two of them break (defective products), such as the 2nd, 4 broken string, then the testing result is fed back to main control
Device 1, master controller 1 control the 2nd, 4 sorting mould group 61 work, and fourth gear material cylinder 52 retracts, and 5 network filters 13 slide into
Mechanism for sorting 6；
4) mechanism for sorting 6: third backgauge cylinder 62 is stretched out, as shown in Fig. 4 (a), the sorting cylinder of the 2nd, 4 sorting mould groups 61
The corresponding sorting sliding block 612 of 611 drivings is mobile, its first perforation groove 6121 is moved to corresponding 1st, 3,5 sorting sliding block
Second perforation groove 6122, then the 1st, 3,5 network filter 13 slides into the second perforation groove of the 1st, 3,5 sorting sliding blocks 612
6122, the 2nd, 4 network filter 13 slides into the first perforation groove 6121 of the 2nd, 4 sorting sliding blocks 612；As shown in Fig. 4 (b),
The sorting cylinder 611 of 2nd, 4 sorting mould groups 61 resets；Two third backgauge cylinders 62 retract, the 1st, 3,5 network filter 13 into
Enter wherein the 9, the 2nd, 4 network filter 13 of a second sliding slot and enters another second sliding slot 9；
5) the second backgauge cylinder 10 is stretched out, and the second sensor for countering 12 counts and feeds back to master controller 1, then and the 2nd, 4
After the second swaging die group 11, master controller 1 controls corresponding second backgauge cylinder 10 and contracts network filter 13 (defective products)
It returns, the 2nd, 4 network filter 13 enters defective products feeder pipe by feed opening；1st, 3 network filter 13 (non-defective unit) warp
After crossing the second swaging die group 11, corresponding second swaging die group 11 pushes down the top of 5 network filters 13, and corresponding second
Backgauge cylinder 10 retracts, and the 1st, 3 network filter 13 enters non-defective unit feeder pipe by feed opening；It continues thereafter with the 5th net
Network filter 13 slides into non-defective unit feeder pipe after unclamping；
6) after non-defective unit feeder pipe or defective products feeder pipe are filled, corresponding first pusher mould group 71 pushes away down feeder pipe
Flitch 73 (side of blanking plate 73 is equipped with expects pipe carrier 14).
The above is only the preferred embodiments of the present utility model only, is not intended to limit the utility model, all practical at this
Made any modifications, equivalent replacements, and improvements etc., should be included in the guarantor of the utility model within novel spirit and principle
Within the scope of shield.
Claims (10)
1. a kind of SMD/DIP element it is full-automatic detection and sorting material collecting device, which is characterized in that including master controller, rack,
Feed mechanism, feeding distribution mechanism, automatic detection mechanism, mechanism for sorting, cutting agency；The master controller is for controlling feeder
Structure, feeding distribution mechanism, automatic detection mechanism, mechanism for sorting, cutting agency work；The feed mechanism, cutting agency are respectively arranged on
The opposite sides of rack, feeding distribution mechanism, automatic detection mechanism, mechanism for sorting are set to the centre of frame top, and successively from feeding
Mechanism arranges side to cutting agency side；The feed mechanism is used for feeding, and feeding distribution mechanism is for controlling stream in interval time
Enter the material quantity of automatic detection mechanism；The automatic detection mechanism is used to detect the situation of material, and will test result feedback
To master controller, so that master controller, which controls mechanism for sorting according to the testing result, goes out several material for Material Sorting；It is described
Cutting agency is used to distinguish blanking to several material.
2. full-automatic detection and the sorting material collecting device of SMD/DIP element according to claim 1, which is characterized in that institute
The inclined surface that certain angle is set as at the top of rack is stated, and the higher side in inclined surface to the middle part of rack is equipped with first sliding groove,
The lower side in the inclined surface of rack to middle part is equipped with two parallel second sliding slots；The automatic detection mechanism, mechanism for sorting are set to
Between first sliding groove and second sliding slot；The feed mechanism is set to first sliding groove one end, and cutting agency is set to second sliding slot one end.
3. full-automatic detection and the sorting material collecting device of SMD/DIP element according to claim 2, which is characterized in that institute
Stating feeding distribution mechanism includes the first swaging die group, the first backgauge cylinder, the first sensor for countering, and the first backgauge cylinder is provided close to certainly
First sliding groove one end of dynamic testing agency, the first swaging die are mounted on the other end of first sliding groove；The first swaging die group packet
Include the first press cylinder, the first binder elastic component；First press cylinder is for driving the first binder elastic component from material
Material is pushed down at top, and material is prevented to slide into the first sliding groove between the first swaging die group and the first backgauge cylinder；The first gear
Material cylinder prevents material from sliding into automatic detection mechanism for blocking material from the side of material；First sensor for countering
For calculating the material quantity Jing Guo the first swaging die group and count results being back to master controller, so that main controller controls
The work of first swaging die group.
4. full-automatic detection and the sorting material collecting device of SMD/DIP element according to claim 3, which is characterized in that institute
The full-automatic detection and sorting material collecting device for stating SMD/DIP element further include second be electrically connected respectively with master controller
Backgauge cylinder, the second swaging die group, the second sensor for countering；Second sliding slot one end of each close cutting agency is equipped with second gear
Expect that cylinder, the other end of each second sliding slot are equipped with the second swaging die group；The second swaging die group include the second press cylinder,
Second binder elastic component；Second press cylinder is hindered for driving the second binder elastic component to push down material at the top of material
Only material slides into the second sliding slot between the second swaging die group and the second backgauge cylinder；Second backgauge cylinder is used for from material
Side material is blocked, prevent material slide into cutting agency；It is equipped with second near the second swaging die group and counts sensing
Device, the second sensor for countering is for calculating the material quantity Jing Guo the second swaging die group and count results being back to main control
Device, so that main controller controls the second swaging die group works.
5. full-automatic detection and the sorting material collecting device of SMD/DIP element according to claim 2, which is characterized in that institute
Stating mechanism for sorting includes several sorting mould groups, two third backgauge cylinders, each sorting mould group include sorting cylinder, sorting sliding block,
Sort sliding rail；The sorting sliding rail is arranged along the length direction perpendicular to first sliding groove；Is opened up at the top of the sorting sliding block
One perforation groove, the second perforation groove, sort the output shaft of cylinder and one end detachable connection of sorting sliding block；The sorting
Cylinder is for driving sorting sliding block along sorting sliding rail sliding, so that the first perforation groove of corresponding sorting sliding block is connected to adjacent point
Pick the first perforation groove or the second perforation groove of sliding block；The two thirds backgauge cylinder is respectively arranged on point close to second sliding slot
Pick sliding block first perforation groove, second perforation groove near, for prevent material slide into second sliding slot.
6. full-automatic detection and the sorting material collecting device of SMD/DIP element according to claim 1, which is characterized in that institute
It states mechanism for sorting and is used to distinguish blanking to non-defective unit, defective products for sorting out non-defective unit, defective products, cutting agency；The blanking machine
Structure includes two first pusher mould groups, two first gag lever posts, blanking plate；The blanking plate is arranged in certain tilt angle, compared with
High one end is installed in rack；Two first gag lever post is respectively perpendicular to blanking plate and is installed on the top both ends of blanking plate,
The inside of every one first gag lever post is equipped with two first limiting grooves, and the first limiting groove is opened from the upper end of the first gag lever post to lower end
And if being equipped with feed opening at corresponding first limiting groove in the lower end of the first gag lever post of rack side；Described two first push away
Material mould is mounted on the top center of blanking plate, and two sides are respectively used to carrying non-defective unit feeder pipe, defective products feeder pipe at the top of blanking plate,
And the both ends of non-defective unit feeder pipe, defective products feeder pipe are limited through corresponding first limiting groove；The two first pushers mould group
It is respectively used to non-defective unit feeder pipe, defective products feeder pipe pushing away blanking plate from the two sides of blanking plate.
7. full-automatic detection and the sorting material collecting device of SMD/DIP element according to claim 6, which is characterized in that institute
The U-shaped construction in cross section of the first gag lever post is stated, the U-shaped groove of two first gag lever posts is positioned opposite；The feed opening is set to the
The U-shaped horizontal end of one gag lever post, the U-shaped perpendicular end of the two of two first gag lever post lower ends are equipped with gap structure；The cutting agency also wraps
Two first gear expects pipe mould groups are included, are respectively arranged on close to the first gag lever post two sides of rack；The first backgauge mould group includes backgauge
Pipe cylinder, backgauge plumber block, link block, link block are fixed on the side of first gag lever post；Distinguish at the both ends of the backgauge plumber block
Hinged with output shaft, the link block of backgauge pipe cylinder, backgauge pipe cylinder is for driving backgauge plumber block to block or open the first limit
The notch of bar.
8. full-automatic detection and the sorting material collecting device of SMD/DIP element according to claim 1, which is characterized in that institute
Stating feed mechanism includes two second gag lever posts, upper flitch, one second pusher mould group；The upper flitch is set in certain tilt angle
It sets, lower one end is installed in rack；Two second gag lever post is respectively perpendicular to upper flitch and is installed on the top of upper flitch
Portion both ends, the inside of every one second gag lever post are equipped with one second limiting groove, and the second limiting groove is from the upper end of the second gag lever post
It is opened up to lower end, and is equipped with feeding port at corresponding second limiting groove in the lower end of the second gag lever post of rack side；It is described
Second pusher mould group is used to the feeding tube at the top of upper flitch pushing away upper flitch.
9. full-automatic detection and the sorting material collecting device of SMD/DIP element according to claim 8, which is characterized in that the
The U-shaped groove of the U-shaped construction in the cross section of two gag lever posts, two second gag lever posts is positioned opposite；The feeding port is set to the second limit
Position bar U-shaped horizontal end, two second gag lever post lower ends wherein side U-shaped perpendicular end be equipped with gap structure；The feed mechanism also wraps
Second gear expects pipe mould group is included, the second gag lever post gap structure side of rack is provided close to；The second gear expects pipe mould group includes
Backgauge pipe cylinder, backgauge plumber block, link block, link block are fixed on the side of second gag lever post；The both ends of the backgauge plumber block
It is hinged with output shaft, the link block of backgauge pipe cylinder respectively；The backgauge pipe cylinder is for driving backgauge plumber block to block or open
The notch of second gag lever post.
10. full-automatic detection and the sorting material collecting device of SMD/DIP element according to claim 1, which is characterized in that institute
Stating automatic detection mechanism includes two detection mould groups, fourth gear material cylinder, detection platform；The top of the detection platform is equipped with U-shaped
Detection slot, two detection Mo Zu are arranged in the two sides of U-shaped detection slot respectively；Each detection mould group includes detection driving cylinder, detection
Block, detection sliding rail；The inside of the detection block is equipped with several detection contacts, and corresponding U-shaped detection groove sidewall is equipped with several detections
Hole；The detection driving cylinder is for driving detection block through detection sliding rail sliding, so that detection contact, which passes through detection hole, is connected object
Material detection；The fourth gear material cylinder is provided close in the U-shaped detection slot of mechanism for sorting, for preventing material from U-shaped detection slot
Slide into mechanism for sorting.
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| CN201821423428.7U CN208853301U (en) | 2018-08-31 | 2018-08-31 | A kind of full-automatic detection of SMD/DIP element and sorting material collecting device |
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| CN201821423428.7U CN208853301U (en) | 2018-08-31 | 2018-08-31 | A kind of full-automatic detection of SMD/DIP element and sorting material collecting device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108971029A (en) * | 2018-08-31 | 2018-12-11 | 深圳市三五五装备技术有限公司 | A kind of full-automatic detection of SMD/DIP element and sorting material collecting device |
| CN110510357A (en) * | 2019-09-10 | 2019-11-29 | 广州成汉电子科技有限公司 | A kind of feed mechanism of component for variable-pressure processing |
| CN110694951A (en) * | 2019-10-11 | 2020-01-17 | 国网山东省电力公司莱芜供电公司 | SIM card intelligent storage management box |
| CN110817239A (en) * | 2019-11-28 | 2020-02-21 | 耒阳市亚湘电子科技有限公司 | Intelligent detection equipment for network transformer |
-
2018
- 2018-08-31 CN CN201821423428.7U patent/CN208853301U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108971029A (en) * | 2018-08-31 | 2018-12-11 | 深圳市三五五装备技术有限公司 | A kind of full-automatic detection of SMD/DIP element and sorting material collecting device |
| CN110510357A (en) * | 2019-09-10 | 2019-11-29 | 广州成汉电子科技有限公司 | A kind of feed mechanism of component for variable-pressure processing |
| CN110694951A (en) * | 2019-10-11 | 2020-01-17 | 国网山东省电力公司莱芜供电公司 | SIM card intelligent storage management box |
| CN110817239A (en) * | 2019-11-28 | 2020-02-21 | 耒阳市亚湘电子科技有限公司 | Intelligent detection equipment for network transformer |
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