CN208852833U - A kind of solid dye automatic feeding control system - Google Patents
A kind of solid dye automatic feeding control system Download PDFInfo
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- CN208852833U CN208852833U CN201820828879.2U CN201820828879U CN208852833U CN 208852833 U CN208852833 U CN 208852833U CN 201820828879 U CN201820828879 U CN 201820828879U CN 208852833 U CN208852833 U CN 208852833U
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- dyestuff
- batching kettle
- liquid
- tank
- controller
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Abstract
The utility model discloses a kind of solid dye automatic feeding control systems, including controller, touch display screen, dye feed bin unit, batching kettle unit, liquid dyes tank unit；The dyestuff conveying assembly of dye feed bin unit is connect with the batching kettle of batching kettle unit；The ingredient conveying assembly of batching kettle unit is connect with the dyestuff tank of liquid dyes tank unit；Liquid dyes tank unit, including dyestuff tank, liquid agitation component, liquid level sensor and liquid outlet valve；Material-level measure component and Weighing module are connect with controller input terminal, dyestuff conveying assembly, dispensing modules, mixing component, ingredient conveying assembly, liquid agitation component, liquid outlet valve are connect with the output end of controller respectively, and touch display screen is bi-directionally connected with controller.The artificial participation of whole process is small, realizes production of intelligent, and automation reaches unattended, dramatically reduces the labor intensity of worker.
Description
Technical field
The utility model belongs to batching control technical field, and in particular to a kind of solid dye automatic feeding control system.
Background technique
When existing solid particle or powder material are mixed with liquid solvent, all it is artificially to be measured and mixed, needs
Worker stares at constantly and keeps, large labor intensity, moreover, manual operation error rate is high, is easy to produce maloperation, causes production efficiency low
Under.
Utility model content
The utility model provides a kind of solid dye automatic feeding control system, solve solid particle or powder material with
Liquid solvent mixes manual operation, the technical problems such as error rate is high, and production efficiency is low.
In order to solve the above technical problems, technical solution used by the utility model is as follows:
A kind of automatic automatic feeding control system of solid dye, including controller, touch display screen, dye feed bin unit, match
Material kettle unit, liquid dyes tank unit.
The dye feed bin unit includes dyestuff storehouse, material-level measure component, dyestuff conveying assembly, and material-level measure component is mounted on
In dyestuff storehouse and it will test signal and be transferred in controller；Dyestuff conveying assembly is mounted under dyestuff storehouse and by dyestuff storehouse and ingredient
The batching kettle of kettle unit connects.
The material-level measure component includes high charge level meter and low level-sensing device, and high charge level meter is mounted on dyestuff storehouse top, low material
Position meter is mounted on dyestuff storehouse lower part, and high charge level meter and low level-sensing device detect the material position of dyestuff storehouse inner dye respectively and will test signal
It is transferred in controller.
The dyestuff conveying assembly, including screw conveyor, vibrating motor, screw conveyor are inclined under dyestuff storehouse
Side and vibrating motor are mounted in dyestuff storehouse；And the auger motor and vibrating motor of screw conveyor respectively with the output of controller
End connection.
The batching kettle unit, including batching kettle, dispensing modules, mixing component, ingredient conveying assembly and Weighing module；Match
Material component is mounted on batching kettle upper end and the feed pipe of dispensing modules is connect with the screw conveyor of dyestuff conveying assembly；Stirring group
Part is mounted in batching kettle and the stirring motor I of mixing component is located at batching kettle outer upper ends；Ingredient conveying assembly, which is mounted on, matches
Batching kettle is simultaneously connect by material kettle lower end with the dyestuff tank of liquid dyes tank unit；Weighing module is mounted in the support leg of batching kettle
And the batching kettle weight signal that will test is transferred to controller.
The dispensing modules, including feed pipe, inlet valve, water inlet pipe, inlet valve；On one end and batching kettle of feed pipe
Import connection, the other end of feed pipe is connected with screw conveyor, and inlet valve is provided on feed pipe；Water inlet pipe with match
Import connection in material kettle, the other end of water inlet pipe is connect with external water source, and inlet valve is provided on water inlet pipe；Inlet valve
It is connect respectively with the output end of controller with inlet valve.
The mixing component, including stirring motor I and agitating shaft I, agitating shaft I are mounted in batching kettle, and stirring motor I is pacified
It is connect mounted in the output shaft of batching kettle upper end and stirring motor I with one end that agitating shaft I stretches out batching kettle；Stirring motor I and control
The output end of device processed connects.
The ingredient conveying assembly includes dispensing outlet valve, delivery pipe and discharging pump, under one end and batching kettle of delivery pipe
The outlet at end connects, and the other end of delivery pipe is connect with the dyestuff tank of liquid dyes tank unit, and is equipped with and is matched in delivery pipe
Material outlet valve and discharging pump, dispensing outlet valve and discharging pump are connect with the output end of controller respectively.
The liquid dyes tank unit, including dyestuff tank, liquid agitation component, liquid level sensor and liquid outlet valve, dye
The liquid-inlet of batch can upper end is connect with the delivery pipe of ingredient conveying assembly, and liquid agitation component is mounted in dyestuff tank and liquid
The stirring motor II of mixing component is mounted on dyestuff tank, and liquid level sensor is mounted in dyestuff tank and will test signal and is transferred to
Controller, liquid outlet valve are mounted on the outlet tube of dyestuff tank lower end；Dyestuff conveying assembly, mixing component, is matched at dispensing modules
Material conveying assembly, liquid agitation component, liquid outlet valve are connect with the output end of controller respectively, touch display screen and controller
It is bi-directionally connected.
The liquid agitation component includes stirring motor II and agitating shaft II, and agitating shaft II is mounted in dyestuff tank, stirring
Motor II is mounted on dyestuff tank upper end and the output shaft of stirring motor II is connect with one end that agitating shaft II stretches out dyestuff tank；Stirring
Motor II is connect with the output end of controller.
The utility model can send control instruction to controller by touch display screen, be operated, controller receives
The operating instruction that top level control system provides, whether automatic checkout equipment parameters such as equipment batching kettle weight is zero, material
Whether storehouse is free etc., if opening lower inlet valve without failure according to the parameter of operator's setting, opening feeding auger electricity
Machine, when batching kettle weight is close to setting value, controller reduces auger motor inverter output frequency, reduces blanking velocity and realizes essence
Really metering.When weight of material reaches setting value, inlet valve is closed, closes auger motor.Then liquid feed valve is opened, toward batching kettle
Interior plus water closes liquid feed valve when weight of material reaches setting value.After the completion of material metering, controller is opened batching kettle and is stirred
Motor I is mixed, beginning of fixing time is stirred, if opening batching kettle outlet valve when timing is lower than setting value to rear dyestuff tank liquid level, opening
It opens discharging pump and turns material, if dyestuff tank liquid level reaches upper limit set value, equipment stops ingredient.Dyestuff tank liquid level starts less than ingredient
When setting value, equipment restarts ingredient.The artificial participation of whole process is small, realizes production of intelligent, and automation reaches nobody
It is on duty, the labor intensity of worker is dramatically reduced, moreover, caused by the utility model can reduce to the greatest extent because of artificial origin
Maloperation is produced, production efficiency is improved, realizes energy-saving and emission-reduction green production.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is some embodiments of the utility model, for those of ordinary skill in the art, in the premise not made the creative labor
Under, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the control principle block diagram of the utility model.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are under that premise of not paying creative labor
Every other embodiment obtained, fall within the protection scope of the utility model.
As shown in Figs. 1-2, a kind of solid dye automatic feeding control system, including controller, touch display screen, dyestuff storehouse
Unit 1, batching kettle unit 2, liquid dyes tank unit 3.
The dye feed bin unit 1 includes dyestuff storehouse 1-1, material-level measure component 1-2, dyestuff conveying assembly 1-3, material-level measure
Component 1-2 is mounted in the 1-1 of dyestuff storehouse and will test signal and is transferred in controller；Dyestuff conveying assembly 1-3 is mounted on dyestuff
It is connect under the 1-1 of storehouse and by dyestuff storehouse 1-1 with the batching kettle 2-1 of batching kettle unit 2.
The material-level measure component 1-2 includes high charge level meter 1-2-1 and low level-sensing device 1-2-2, high charge level meter 1-2-1 installation
On the dyestuff storehouse top 1-1, low level-sensing device 1-2-2 is mounted on the dyestuff storehouse lower part 1-1, high charge level meter 1-2-1 and low level-sensing device 1-2-2
The material position of dyestuff storehouse 1-1 inner dye is detected respectively and will test signal is transferred in controller.
The dyestuff conveying assembly 1-3, including screw conveyor 1-3-1, vibrating motor 1-3-3, screw conveyor 1-3-1
It is inclined at below the 1-1 of dyestuff storehouse and vibrating motor 1-3-3 is mounted in the 1-1 of dyestuff storehouse；And the strand of screw conveyor 1-3-1
Imperial motor 1-3-2 and vibrating motor 1-3-3 are connect with the output end of controller respectively.
The batching kettle unit 2, including batching kettle 2-1, dispensing modules 2-2, mixing component 2-3, ingredient conveying assembly 2-4
With Weighing module 2-5；Dispensing modules 2-2 is mounted on the upper end batching kettle 2-1 and the feed pipe and dyestuff conveying group of dispensing modules 2-2
The screw conveyor 1-3-1 connection of part 1-3；Mixing component 2-3 is mounted in batching kettle 2-1 and the stirring of mixing component 2-3 electricity
I 2-3-1 of machine is located at batching kettle 2-1 outer upper ends；Ingredient conveying assembly 2-4 is mounted on the lower end batching kettle 2-1 and by batching kettle 2-1
It is connect with the dyestuff tank 3-1 of liquid dyes tank unit 3；Weighing module 2-5 is mounted in the support leg of batching kettle 2-1 and will test
Batching kettle weight signal be transferred to controller, controller shows that weight signal in touch display screen.Moreover, in order to ensure
Weighing is accurate, and there are four Weighing modules altogether in the present embodiment, and four Weighing modules are separately mounted to four support legs of batching kettle
On, and batching kettle and device framework pipeline etc. use and are flexible coupling.
The dispensing modules 2-2, including feed pipe, inlet valve 2-2-1, water inlet pipe, inlet valve 2-2-2；The one of feed pipe
End is connect with the import on batching kettle 2-1, and the other end of feed pipe is connected with screw conveyor 1-3-1, and on feed pipe
It is provided with inlet valve 2-2-1；Water inlet pipe is connect with the import on batching kettle 2-1, and the other end of water inlet pipe is connect with external water source,
And inlet valve 2-2-2 is provided on water inlet pipe；Inlet valve 2-2-1 and inlet valve 2-2-2 connects with the output end of controller respectively
It connects.
The mixing component 2-3, including I 2-3-1 of stirring motor and agitating shaft I, agitating shaft I are mounted in batching kettle 2-1,
I 2-3-1 of stirring motor is mounted on the output shaft of the upper end batching kettle 2-1 and I 2-3-1 of stirring motor and agitating shaft I stretches out batching kettle
One end of 2-1 connects；The connection of the output end of I 2-3-1 of stirring motor and controller.
The ingredient conveying assembly 2-4 includes dispensing outlet valve 2-4-1, delivery pipe and discharging pump 2-4-2, and the one of delivery pipe
End is connect with the outlet of the lower end batching kettle 2-1, and the other end of delivery pipe is connect with the dyestuff tank 3-1 of liquid dyes tank unit 3, and
Dispensing outlet valve 2-4-1 and discharging pump 2-4-2, dispensing outlet valve 2-4-1 and discharging pump 2-4-2 difference are installed in delivery pipe
It is connect with the output end of controller.
The liquid dyes tank unit 3, including dyestuff tank 3-1, liquid agitation component 3-2, liquid level sensor 3-3 and liquid
The liquid-inlet of the upper end outlet valve 3-4, dyestuff tank 3-1 is connect with the delivery pipe of ingredient conveying assembly 2-4, liquid agitation component 3-
2 are mounted in dyestuff tank 3-1 and II 3-2-1 of stirring motor of liquid agitation component 3-2 is mounted on dyestuff tank 3-1, and liquid level passes
Sensor 3-3, which is mounted in dyestuff tank 3-1 and will test signal, is transferred to controller, and liquid outlet valve 3-4 is mounted on dyestuff tank 3-1
On the outlet tube of lower end；Dyestuff conveying assembly 1-3, dispensing modules 2-2, mixing component 2-3, ingredient conveying assembly 2-4, liquid stir
Mix component 3-2, liquid outlet valve 3-4 is connect with the output end of controller respectively, touch display screen is bi-directionally connected with controller.
The liquid agitation component 3-2 includes II 3-2-1 of stirring motor and agitating shaft II, and agitating shaft II is mounted on dyestuff tank
In 3-1, II 3-2-1 of stirring motor is mounted on the dyestuff upper end tank 3-1 and the output shaft of II 3-2-1 of stirring motor is stretched with agitating shaft II
One end connection of dyestuff tank 3-1 out；The connection of the output end of II 3-2-1 of stirring motor and controller.
DCS equipment is connected to dyestuff pot bottom, and liquid outlet valve 3-4 is closed, and the liquid sensor 3-3 moment detects dyestuff tank
Interior liquid level, when liquid level is less than setting value, controller control dye feed bin unit and batching kettle unit starting.
When the weight of batching kettle be less than setting value when, inlet valve starting, start into batching kettle add water (weight can touch
Display screen setting), after water is added to setting value, stirring motor I, inlet valve, vibrating motor and auger motor are opened, vibrating motor will
Material vibration in dyestuff storehouse is fallen on screw conveyor, in screw conveyor conveying solid material (weight can be set) to batching kettle,
Batching kettle weight closes inlet valve and auger motor after reaching setting value, then secondary add water to needs weight (weight can be set).It stirs
Certain time (time can set) is mixed, outlet valve is opened, discharging pump beats liquid to dyestuff tank, completes once to do material circulation.
After the completion of turning material, if liquid level is less than setting value in dyestuff tank, new material circulation of doing starts.If liquid in dyestuff tank
Position is greater than level set value, and equipment stops doing material and waits.
Described above is only the preferred embodiment of the utility model, is not intended to limit the utility model, all at this
Within the spirit and principle of utility model, any modification, equivalent replacement, improvement and so on should be included in the utility model
Protection scope within.
Claims (7)
1. a kind of solid dye automatic feeding control system, it is characterised in that: including controller, touch display screen, dyestuff warehouse receipt
First (1), batching kettle unit (2), liquid dyes tank unit (3)；The dye feed bin unit (1) includes dyestuff storehouse (1-1), material position inspection
Component (1-2), dyestuff conveying assembly (1-3) are surveyed, material-level measure component (1-2) is mounted in dyestuff storehouse (1-1) and will test letter
It number is transferred in controller；Dyestuff conveying assembly (1-3) is mounted under dyestuff storehouse (1-1) and by dyestuff storehouse (1-1) and batching kettle
The batching kettle (2-1) of unit (2) connects；
The batching kettle unit (2), including batching kettle (2-1), dispensing modules (2-2), mixing component (2-3), ingredient conveying group
Part (2-4) and Weighing module (2-5)；Dispensing modules (2-2) be mounted on the batching kettle upper end (2-1) and dispensing modules (2-2) into
Expects pipe is connect with the screw conveyor (1-3-1) of dyestuff conveying assembly (1-3)；Mixing component (2-3) is mounted on batching kettle (2-1)
The stirring motor I (2-3-1) of interior and mixing component (2-3) is located at batching kettle (2-1) outer upper ends；Ingredient conveying assembly (2-4)
It is mounted on the batching kettle lower end (2-1) and connect batching kettle (2-1) with the dyestuff tank (3-1) of liquid dyes tank unit (3)；Weighing
Module (2-5) is mounted in the support leg of batching kettle (2-1) and the batching kettle weight signal that will test is transferred to controller；
The liquid dyes tank unit (3), including dyestuff tank (3-1), liquid agitation component (3-2), liquid level sensor (3-3) and
The liquid-inlet of liquid outlet valve (3-4), the upper end dyestuff tank (3-1) is connect with the delivery pipe of ingredient conveying assembly (2-4), liquid
Mixing component (3-2) is mounted in dyestuff tank (3-1) and the stirring motor II (3-2-1) of liquid agitation component (3-2) is mounted on
On dyestuff tank (3-1), liquid level sensor (3-3), which is mounted in dyestuff tank (3-1) and will test signal, is transferred to controller, liquid
Outlet valve (3-4) is mounted on the outlet tube of the lower end dyestuff tank (3-1)；Dyestuff conveying assembly (1-3), stirs dispensing modules (2-2)
Mix component (2-3), ingredient conveying assembly (2-4), liquid agitation component (3-2), liquid outlet valve (3-4) respectively with controller
Output end connection, touch display screen are bi-directionally connected with controller.
2. solid dye automatic feeding control system according to claim 1, it is characterised in that: the material-level measure component
(1-2) includes high charge level meter (1-2-1) and low level-sensing device (1-2-2), and high charge level meter (1-2-1) is mounted on dyestuff storehouse (1-1)
Portion, low level-sensing device (1-2-2) are mounted on the lower part dyestuff storehouse (1-1), and high charge level meter (1-2-1) and low level-sensing device (1-2-2) are respectively
It detects the material position of dyestuff storehouse (1-1) inner dye and will test signal and be transferred in controller.
3. solid dye automatic feeding control system according to claim 1, it is characterised in that: the dyestuff conveying assembly
(1-3), including screw conveyor (1-3-1), vibrating motor (1-3-3), screw conveyor (1-3-1) are inclined at dyestuff storehouse
Below (1-1) and vibrating motor (1-3-3) is mounted in dyestuff storehouse (1-1)；And the auger motor of screw conveyor (1-3-1)
(1-3-2) and vibrating motor (1-3-3) are connect with the output end of controller respectively.
4. solid dye automatic feeding control system according to claim 1, it is characterised in that: the dispensing modules (2-
, including feed pipe, inlet valve (2-2-1), water inlet pipe, inlet valve (2-2-2) 2)；On one end of feed pipe and batching kettle (2-1)
Import connection, the other end of feed pipe is connected with screw conveyor (1-3-1), and inlet valve is provided on feed pipe
(2-2-1)；Water inlet pipe is connect with the import on batching kettle (2-1), and the other end of water inlet pipe is connect with external water source, and is being intake
Inlet valve (2-2-2) is provided on pipe；Inlet valve (2-2-1) and inlet valve (2-2-2) are connect with the output end of controller respectively.
5. solid dye automatic feeding control system according to claim 1, it is characterised in that: the mixing component (2-
3), including stirring motor I (2-3-1) and agitating shaft I, agitating shaft I are mounted in batching kettle (2-1), stirring motor I (2-3-1)
The output shaft and agitating shaft I that are mounted on the batching kettle upper end (2-1) and stirring motor I (2-3-1) stretch out the one end of batching kettle (2-1)
Connection；Stirring motor I (2-3-1) is connect with the output end of controller.
6. solid dye automatic feeding control system according to claim 1, it is characterised in that: the ingredient conveying assembly
(2-4) includes dispensing outlet valve (2-4-1), delivery pipe and discharging pump (2-4-2), under one end of delivery pipe and batching kettle (2-1)
The outlet at end connects, and the other end of delivery pipe is connect with the dyestuff tank (3-1) of liquid dyes tank unit (3), and in delivery pipe
Dispensing outlet valve (2-4-1) and discharging pump (2-4-2) be installed, dispensing outlet valve (2-4-1) and discharging pump (2-4-2) respectively with
The output end of controller connects.
7. solid dye automatic feeding control system according to claim 1, it is characterised in that: the liquid agitation component
(3-2) includes stirring motor II (3-2-1) and agitating shaft II, and agitating shaft II is mounted in dyestuff tank (3-1), stirring motor II
(3-2-1) is mounted on the output shaft of the dyestuff tank upper end (3-1) and stirring motor II (3-2-1) and agitating shaft II stretches out dyestuff tank
The one end of (3-1) connects；Stirring motor II (3-2-1) is connect with the output end of controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820828879.2U CN208852833U (en) | 2018-05-31 | 2018-05-31 | A kind of solid dye automatic feeding control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820828879.2U CN208852833U (en) | 2018-05-31 | 2018-05-31 | A kind of solid dye automatic feeding control system |
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| Publication Number | Publication Date |
|---|---|
| CN208852833U true CN208852833U (en) | 2019-05-14 |
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ID=66411482
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201820828879.2U Active CN208852833U (en) | 2018-05-31 | 2018-05-31 | A kind of solid dye automatic feeding control system |
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| Country | Link |
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| CN (1) | CN208852833U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110339773A (en) * | 2019-06-28 | 2019-10-18 | 中粮屯河崇左糖业有限公司 | The preparation facilities and its application method of saccharification calcium |
-
2018
- 2018-05-31 CN CN201820828879.2U patent/CN208852833U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110339773A (en) * | 2019-06-28 | 2019-10-18 | 中粮屯河崇左糖业有限公司 | The preparation facilities and its application method of saccharification calcium |
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| TR01 | Transfer of patent right |
Effective date of registration: 20220620 Address after: 471100 No.107 Yanhuang Avenue, Huayang Industrial Cluster, Baihe Town, Mengjin County, Luoyang City, Henan Province Patentee after: Luoyang Meilun Color Technology Co.,Ltd. Address before: 471000 group 1, dongdajiao village, dianzhuang Town, Luolong District, Luoyang City, Henan Province Patentee before: Han Xuemin |