CN208841908U - A kind of bulk carbon black processing unit (plant) - Google Patents
A kind of bulk carbon black processing unit (plant) Download PDFInfo
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- CN208841908U CN208841908U CN201820897798.8U CN201820897798U CN208841908U CN 208841908 U CN208841908 U CN 208841908U CN 201820897798 U CN201820897798 U CN 201820897798U CN 208841908 U CN208841908 U CN 208841908U
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- carbon black
- extrusion
- cutting
- plant
- processing unit
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- 239000006229 carbon black Substances 0.000 title claims abstract description 73
- 238000005520 cutting process Methods 0.000 claims abstract description 81
- 238000001125 extrusion Methods 0.000 claims abstract description 56
- 230000007246 mechanism Effects 0.000 claims abstract description 44
- 238000009415 formwork Methods 0.000 claims abstract description 21
- 239000000725 suspension Substances 0.000 claims description 5
- 229910001030 Iron–nickel alloy Inorganic materials 0.000 claims description 4
- 229910045601 alloy Inorganic materials 0.000 claims description 2
- 239000000956 alloy Substances 0.000 claims description 2
- 229910018487 Ni—Cr Inorganic materials 0.000 claims 1
- VNNRSPGTAMTISX-UHFFFAOYSA-N chromium nickel Chemical compound [Cr].[Ni] VNNRSPGTAMTISX-UHFFFAOYSA-N 0.000 claims 1
- 230000008450 motivation Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 12
- 230000008569 process Effects 0.000 abstract description 11
- 238000004806 packaging method and process Methods 0.000 abstract description 10
- 238000003860 storage Methods 0.000 abstract description 10
- 230000036541 health Effects 0.000 abstract description 6
- 239000002893 slag Substances 0.000 description 8
- 241000196324 Embryophyta Species 0.000 description 6
- 238000002360 preparation method Methods 0.000 description 6
- 230000032258 transport Effects 0.000 description 6
- 239000002245 particle Substances 0.000 description 5
- 239000003610 charcoal Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 241001391944 Commicarpus scandens Species 0.000 description 3
- 230000002929 anti-fatigue Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000003912 environmental pollution Methods 0.000 description 3
- 229910001120 nichrome Inorganic materials 0.000 description 3
- 238000012856 packing Methods 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 206010035653 pneumoconiosis Diseases 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 229910003481 amorphous carbon Inorganic materials 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002655 kraft paper Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 210000004072 lung Anatomy 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
Landscapes
- Carbon And Carbon Compounds (AREA)
Abstract
The utility model discloses a kind of blocky carbon black processing unit (plant)s, including shell, extrusion mechanism, carbon black cutting mechanism and conveyer mechanism；The extrusion mechanism includes squeezing out formwork；The extrusion formwork is provided with extrusion close to open at one end, and top is provided with feed inlet, is internally provided with spiral squeezing component；Feed hopper is provided on the feed inlet；Driving mechanism is provided in the shell；The carbon black cutting mechanism includes the Cutting platform and cutting rope component for being provided with cutting groove.Blocky carbon black is made in powdered carbon black feed stock by blocky carbon black processing unit (plant) described in this programme, solves the prior art the technical issues of storage is with being easy Bales Off pollution environment, seriously endangering operator's health in packaging and use process in transportational process.
Description
Technical field
The utility model relates to carbon black production technology fields, and in particular to a kind of bulk carbon black processing unit (plant).
Background technique
Carbon black in light, pine and superfine black powder, surface area are very big, be a kind of amorphous carbon, be widely used in coating,
The fields such as ink, rubber industry, electrical carbon and hard alloy.But since carbon black has small particle itself, large specific surface area and table
The features such as face free energy is high, the packaging of carbon black feed stock and transport are at difficult point.Currently, generally using kraft paper bag in production of carbon black
Pack loose black.But during packaging, storage, transport and use, Bales Off phenomenon frequent occurrence.
The Bales Off rate in transport is 4~6% according to statistics, while used wrapping paper cannot be recycled and nowhere be stacked, sternly
Heavily contaminated environment.When packing and unpacking, in air it is in suspension since carbon black particle is very small, is easily exhaled by people's sucking
The through alveolar in road is inhaled, long-term accumulation will cause carbon black pneumoconiosis disease, seriously endanger the health of operator, according to statistics, hair
Sick rate accounts for the 7% of workers exposed.
Utility model content
The purpose of this utility model is that: a kind of blocky carbon black processing unit (plant) is provided, block is made in powdered carbon black feed stock
Shape carbon black solves the prior art and is easy Bales Off pollution environment, serious in packaging and use process in storage and transportational process
The technical issues of endangering operator's health.
The technical solution adopted in the utility model is as follows:
A kind of bulk carbon black processing unit (plant) is provided with the shell of opening including one end, extrusion inside the shell is respectively set
Mechanism and it is adjacent with extrusion mechanism and close to opening carbon black cutting mechanism and be arranged in front of blocky carbon black cutting mechanism
Conveyer mechanism；The extrusion mechanism includes squeezing out formwork；The extrusion formwork is provided with extrusion, top close to open at one end
It is provided with feed inlet, is internally provided with spiral squeezing component；The feed hopper for extending cover top portion is provided on the feed inlet；
The driving mechanism of driving spiral squeezing component rotation is provided in the shell；The carbon black cutting mechanism includes being provided with cutting
The Cutting platform and cutting rope component of slot；The cutting rope component is located above Cutting platform and is fixed on cover top portion；It is described
Conveyer mechanism, Cutting platform squeeze out formwork and are successively disposed adjacent, and at the top of conveyer mechanism and at the top of Cutting platform with it is crowded
It is concordant to export bottom end face.Blocky carbon black preparation facilities described in this programme, is processed into bulk for powdered carbon black feed stock, just
In packaging, storage and transport.In storage and transportational process will not Bales Off, environmental pollution is minimum；In packaging and use process,
The carbon black particle to suspend in air is significantly reduced, the health of operator is protected.
Further, the spiral squeezing component includes extrusion axle；Close to extrusion, the other end prolongs for described extrusion axle one end
It stretches out to squeeze out and be connect outside formwork with the driving mechanism；The extrusion axle, which is located on the surface for squeezing out the part in formwork, to be arranged
There is helical blade, carbon black feed stock is squeezed out from extrusion.
Further, the Cutting platform upper top is provided with the cutting groove vertical with blocky carbon black extrusion direction, separate
Extrusion one end is provided with the circular groove being recessed to extrusion direction, and described conveyer mechanism one end extends to arc-shaped recessed
In slot.
Further, the cutting rope component includes cutting rope and is pumped by telescopic cylinder control
U-shaped connecting plate；The suspension mechanism for installing the cutting rope is provided in the U-shaped opening of the U-shaped connecting plate.
Further, the suspension mechanism includes stay hook and telescopic hook；Stay hook is fixed on U-shaped connecting plate,
Telescopic hook is movably connected on U-shaped connecting plate by bolt.
Further, cutting rope both ends are provided with hangers, and the distance between described hangers is greater than the width of Cutting platform
Degree guarantees that hangers will not touch charcoal black patch, while guaranteeing that cutting rope can be cut in cutting groove, thoroughly cuts off carbon black.
Further, the cutting rope is made of nichrome or iron-nickel alloy and diameter is 1.5~3 millimeters of metals
Silk.There is stronger stretching resistance, antifatigue and resistance to thermal property using cutting rope made of the material, be not easy to break, use the longevity
It orders longer；Simultaneously cut rope it is thinner, the black disintegrating slag of the production of generation is less, reduce carbon black disintegrating slag cost recovery.
Further, it is provided with the safety door that cutting rope component protection gets up in the opening of the shell, prevents from operating
Personnel injure unexpectedly, to guarantee safe operation.
In conclusion by adopting the above-described technical solution, the beneficial effects of the utility model are:
1. blocky carbon black preparation facilities described in this programme, is processed into bulk for powdered carbon black feed stock, convenient for packing,
Storage and transport, and it is not easy Bales Off in packaging, storage and transportational process, and be not easy fugitive dust, environmental pollution is minimum, solves
The technical issues of powdered carbon black is easy Bales Off in storage and transportational process and pollutes environment.
2. after loose black raw material is prepared into bulk by bulk carbon black preparation facilities described in this programme, packing and making
It is small with dust in the process, the actual bodily harm to workpeople is reduced, solves powdered carbon black in packaging and in use, being easy
Suspended particles are formed in air, operative employee personnel is caused largely to suck lung, are caused carbon black pneumoconiosis disease, are seriously endangered operator
Health the technical issues of.
3. bulk carbon black preparation facilities, structurally reasonable described in this programme, easy to operate, by spiral squeezing, mechanism is slowly even
Speed squeezes out, and is cut into fritter through Metal Cutting rope.Be using the benefit that Metal Cutting rope is cut: cutting rope is thinner, when cutting
The carbon black disintegrating slag of generation is few, reduces the cost recovery of carbon black disintegrating slag；Stress is concentrated when Metal Cutting rope is cut, to its of charcoal black patch
Without destructiveness, notch is regular for his position.Simultaneously cut rope be made of nichrome or iron-nickel alloy, with stronger stretching resistance,
Antifatigue and resistance to thermal property, is not easy to break, service life is longer.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model bulk carbon black processing unit (plant)；
Fig. 2 is the structural schematic diagram of the utility model cutting rope component；
Fig. 3 is the structural schematic diagram of the utility model cutting rope.
In the figure, it is marked as 1- shell, 2- squeezes out formwork, 3- Cutting platform, 4- cutting rope component, 5- conveyer mechanism, 6-
Extrusion, 7- feed hopper, 8- extrusion axle, 9- helical blade, 10- retarder, 11- driving motor, 12- safety door, 31- cutting
Slot, 32- circular groove, 41- telescopic cylinder, 42-U shape connecting plate, 43- stay hook, 44- telescopic hook, 45- cutting rope, 46- are hung
Ear.
Specific embodiment
All features disclosed in this specification can be with any other than mutually exclusive feature and/or step
Mode combines.
It elaborates below with reference to figure attached drawing to the utility model.
Embodiment 1
It please refers to shown in Fig. 1~3, a kind of bulk carbon black processing unit (plant) is provided with shell 1, the setting of opening including one end
In the extrusion mechanism and blocky carbon black cutting mechanism and the conveyer being arranged in front of blocky carbon black cutting mechanism in shell 1
Structure.
The extrusion mechanism includes squeezing out formwork 2, extrusion axle 8, feed hopper 7 and driving motor 11.
The extrusion formwork 2 is provided with extrusion 6 close to the open at one end of shell 1；2 top of extrusion formwork is provided with
Feed inlet.The feed hopper 7 is arranged on feed inlet, and 1 top of shell through shell 1 and is extended in 7 top of feed hopper.
The setting of extrusion axle 8 is squeezing out inside formwork 2, and through extrusion formwork 2 and extends far from 6 one end of extrusion
It squeezes out outside formwork 2.8 surface of extrusion axle squeezed out in formwork 2 is provided with helical blade 9, for by carbon black feed stock to extrusion
Mouth 6 squeezes.
In order to slow down the revolving speed of driving motor 11, one speed reducer 10, institute are provided in the drive shaft of the driving motor 11
The output shaft for stating retarder 10 is connect with extrusion axle 8.When work, driving motor 11 slowly drives and squeezes after the deceleration of retarder 10
Shaft 8 rotates, and is squeezed the helical blade 9 on shaft 8 from the carbon black feed stock being added in feed hopper 7 and pushes to extrusion 6, and is squeezing
It exports and is compacted at 6, form blocky carbon black.
The bulk carbon black cutting mechanism includes Cutting platform 3 and cutting rope component 4.
The Cutting platform 3 is disposed adjacent at the extrusion 6 for squeezing out formwork 2, the top of the Cutting platform 3 and extrusion
The bottom end of mouth 6 is concordant.The cutting groove 31 vertical with blocky carbon black extrusion direction is provided at the top of the Cutting platform 3, far from crowded
It exports 6 one end and is provided with the circular groove 32 being recessed to 6 direction of extrusion.
The setting of telescopic cylinder 41 extends perpendicularly to right above cutting groove 31 in 1 top of shell, telescopic shaft.
The cutting rope component 4 includes U-shaped connecting plate 42, stay hook 43, telescopic hook 44, cutting rope 45 and telescopic cylinder
41。
The U-shaped connecting plate 42 is connected to flexible shaft end and U-shaped opening vertically downward.
The stay hook 43 and telescopic hook 44 are oppositely arranged in the U-shaped opening of U-shaped connecting plate 42, and wherein stay hook 43 is solid
Fixed to be arranged on U-shaped connecting plate 42, telescopic hook 44 is movably connected on U-shaped connecting plate 42 by nut, can by adjusting nut
Make telescopic hook 44 close to or far from stay hook 43.
45 both ends of the cutting rope are provided with hangers 46, and the distance between described hangers 46 is greater than the width of Cutting platform 3
Degree.When work, cutting rope 45 is mounted on stay hook 43 and telescopic hook 44 by the hangers 46, telescopic cylinder 41 is stretched downwards
When contracting, cutting rope 45 is moved to cutting groove 31, and carbon black is cut into small pieces shape.
The cutting rope 45 is wire made of nichrome or iron-nickel alloy, a diameter of 1.5~3 millimeters, is used
Cutting rope 45 made of the material has stronger stretching resistance, antifatigue and resistance to thermal property, is not easy to break, service life compared with
It is long；It is relatively thin that rope 45 is cut simultaneously, and the black disintegrating slag of the production of generation is less, reduces the cost recovery of carbon black disintegrating slag.
The transport mechanism is conveyer mechanism 5.The front of Cutting platform 3 is arranged in the conveyer mechanism 5, top
It is concordant with Cutting platform 3, and one end extends in circular groove 32, reduces between conveyer mechanism 5 and Cutting platform 3
Distance, so that the carbon black disintegrating slag generated when cutting is spread out of from conveyer belt together in company with blocky carbon black.
It is provided with safety door 12 in the opening of shell 1, will be driven by telescopic cylinder 41 and what is constantly moved up and down cuts
It cuts rope component 4 to protect, prevents operator from injuring unexpectedly, to guarantee safe operation.
Blocky carbon black preparation facilities described in this programme, its working principle is that: will it is wet after carbon black feed stock and auxiliary agent from
Feed hopper 7 is added, and starting driving motor 11 slowly squeezes out the carbon black feed stock in feed hopper 7 from extrusion 6；Due to extrusion 6
Sectional area it is small compared with the sectional area of extrusion die cavity, and close to 6 one end of extrusion extrusion die cavity be in wedge structure, make
It obtains carbon black feed stock to squeeze out after extrusion 6 is forced compression, forms charcoal black patch, telescopic cylinder 41 periodically does downwards reciprocal fortune
It is dynamic, charcoal black patch will be cut into it is small it is blocky after, transported from conveyer mechanism 5, then by operator by blocky carbon black from transmission
It takes and removes；For carbon black disintegrating slag, falls from conveyer belt end, recycled after centralized collection；Cutting rope 45.
Blocky carbon black preparation facilities described in this programme, is processed into bulk for powdered carbon black feed stock, convenient for packaging, storage
It deposits and transports.In storage and transportational process will not Bales Off, environmental pollution is minimum；In packaging and use process, it is greatly reduced
The carbon black particle to suspend in air, protects the health of operator.
The above are the main feature of this programme and its advantages, It should be understood by those skilled in the art that this programme is not
It is restricted to the described embodiments, the above embodiments and description only describe the principles of this programme, are not departing from this
Under the premise of scheme spirit and scope, this programme be will also have various changes and improvements, these changes and improvements both fall within requirement and protect
In the scope of the invention of shield, this programme is claimed range and is defined by the appending claims and its equivalent thereof.
In the description of the present invention, it should also be noted that, unless otherwise clearly defined and limited, term " is set
Set ", " installation ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, be also possible to dismantling connection, or
It is integrally connected；It can be mechanical connection, be also possible to be electrically connected；It can be directly connected, intermediate media's letter can also be passed through
It is situated between and is connected, can be the connection inside two elements.It for the ordinary skill in the art, can be as the case may be
Understand the concrete meaning of above-mentioned term in the present invention.
Claims (8)
1. a kind of bulk carbon black processing unit (plant), the shell (1) of opening is provided with including one end, it is characterised in that: further include difference
Extrusion mechanism, the carbon black cutting mechanism adjacent with extrusion mechanism and close to opening being arranged in shell (1), and be arranged in block
Conveyer mechanism (5) in front of shape carbon black cutting mechanism；The extrusion mechanism includes squeezing out formwork (2)；The extrusion formwork (2)
Open at one end is provided with extrusion (6), top is provided with feed inlet, is internally provided with spiral squeezing component；The charging
The feed hopper (7) extended at the top of shell (1) is provided on mouth；Driving spiral squeezing component is provided in the shell (1) to turn
Dynamic driving mechanism；The carbon black cutting mechanism includes the Cutting platform (3) and cutting rope component for being provided with cutting groove (31)
(4)；Cutting rope component (4) is located above Cutting platform (3) and is fixed at the top of shell (1)；The conveyer mechanism
(5), Cutting platform (3), extrusion formwork (2) are successively disposed adjacent, and at the top of conveyer mechanism (5) and at the top of Cutting platform (3)
It is concordant with extrusion (6) bottom end face.
2. a kind of blocky carbon black processing unit (plant) according to claim 1, it is characterised in that: the spiral squeezing component includes
Extrusion axle (8)；Close to extrusion (6), the other end, which extends, squeezes out formwork (2) outside and the drive for described extrusion axle (8) one end
The connection of motivation structure；The extrusion axle (8), which is located on the surface for squeezing out the part in formwork (2), is provided with helical blade (9).
3. a kind of blocky carbon black processing unit (plant) according to claim 1, it is characterised in that: pushed up on the Cutting platform (3)
Portion is provided with the cutting groove (31) vertical with blocky carbon black extrusion direction, is provided with far from extrusion (6) one end to extrusion (6)
The circular groove (32) of direction recess, described conveyer mechanism (5) one end extend in circular groove (32).
4. a kind of blocky carbon black processing unit (plant) according to claim 1, it is characterised in that: cutting rope component (4) packet
It includes cutting rope (45) and the U-shaped connecting plate (42) to pump is done by telescopic cylinder (41) control；The U-shaped connects
The suspension mechanism for installing the cutting rope (45) is provided in the U-shaped opening of fishplate bar (42).
5. a kind of blocky carbon black processing unit (plant) according to claim 4, it is characterised in that: the suspension mechanism includes fixing
Hook (43) and telescopic hook (44)；Stay hook (43) is fixed on U-shaped connecting plate (42), and telescopic hook (44) is movably connected in U
On shape connecting plate (42).
6. a kind of blocky carbon black processing unit (plant) according to claim 4, it is characterised in that: the cutting rope (45) both ends are set
It is equipped with hangers (46), the distance between described hangers (46) is greater than the width of Cutting platform (3).
7. a kind of blocky carbon black processing unit (plant) according to claim 4, it is characterised in that: the cutting rope (45) is nickel chromium triangle
Made of alloy or iron-nickel alloy and diameter is 1.5~3 millimeters of wires.
8. a kind of blocky carbon black processing unit (plant) according to claim 1, it is characterised in that: in the opening of the shell (1)
It is provided with the safety door (12) for protecting cutting rope component (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820897798.8U CN208841908U (en) | 2018-06-11 | 2018-06-11 | A kind of bulk carbon black processing unit (plant) |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820897798.8U CN208841908U (en) | 2018-06-11 | 2018-06-11 | A kind of bulk carbon black processing unit (plant) |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208841908U true CN208841908U (en) | 2019-05-10 |
Family
ID=66352144
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820897798.8U Active CN208841908U (en) | 2018-06-11 | 2018-06-11 | A kind of bulk carbon black processing unit (plant) |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208841908U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111267241A (en) * | 2020-03-19 | 2020-06-12 | 欧香义 | Automatic cutting device is used in processing of barbecue carbon strip |
-
2018
- 2018-06-11 CN CN201820897798.8U patent/CN208841908U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111267241A (en) * | 2020-03-19 | 2020-06-12 | 欧香义 | Automatic cutting device is used in processing of barbecue carbon strip |
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| TR01 | Transfer of patent right |
Effective date of registration: 20231010 Address after: Room 223, 2nd Floor, Unit 1, Building 19, Wanke Haiyue Huicheng, No. 169 Haichang Road, Huayang Street, Tianfu New Area, Chengdu, Sichuan, 610200 Patentee after: Sichuan Keda Tengfei New Material Technology Co.,Ltd. Address before: No. 1, 16th Floor, Building 11, No. 1388, Middle Section of Tianfu Avenue, Chengdu High tech Zone, China (Sichuan) Pilot Free Trade Zone, Chengdu City, Sichuan Province, 610000 Patentee before: SICHUAN MAIKE LANNUO BUBBLE TECHNOLOGY Co.,Ltd. |
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Effective date of registration: 20240401 Address after: 735000, No. 5 Zhenxing Road, Building Materials and Chemical Industry Park, Dongzhen, Laoshi District, Yumen City, Jiuquan City, Gansu Province Patentee after: Zaiwei New Materials Technology (Gansu) Co.,Ltd. Country or region after: China Address before: Room 223, 2nd Floor, Unit 1, Building 19, Wanke Haiyue Huicheng, No. 169 Haichang Road, Huayang Street, Tianfu New Area, Chengdu, Sichuan, 610200 Patentee before: Sichuan Keda Tengfei New Material Technology Co.,Ltd. Country or region before: China |