CN208825729U - A kind of Unequal distance ripple saw blade - Google Patents
A kind of Unequal distance ripple saw blade Download PDFInfo
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- CN208825729U CN208825729U CN201821238906.7U CN201821238906U CN208825729U CN 208825729 U CN208825729 U CN 208825729U CN 201821238906 U CN201821238906 U CN 201821238906U CN 208825729 U CN208825729 U CN 208825729U
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Abstract
The utility model discloses a kind of Unequal distance ripple saw blades, it is related to inorganic non-metallic material cutting technique field, including being uniformly distributed with the matrix of cooling chip space along the circumference and being sintered the diamond segment in the outer peripheral cooling chip space two sides of matrix, cooling chip space is disposed radially, corresponding two end faces of diamond segment of cooling chip removal channel opening are divided into starting point and end along matrix rotation direction, angle between the end face of diamond segment starting point and cooling chip space central symmetry plane is nose angle, angle between the end face of diamond segment end and cooling chip space central symmetry plane is rear end angle, nose angle is between 12 °~35 °, two sides are provided with cutter head ripple on diamond segment thickness direction, the distance between the adjacent two cutter head ripple of the every side of diamond segment is unequal.The utility model reduces the impact force of diamond segment receiving, extends the service life of diamond saw blade, reduces the covibration of diamond saw blade.
Description
Technical field
The utility model relates to inorganic non-metallic material cutting technique field, especially a kind of ripple diamond saw blade.
Background technique
The cutter head ripple of diamond saw blade is to be dispersed with the groove of certain structure in two opposite sides of diamond segment,
Existing ripple saw blade is convenient for good appearance and design, adjacent the distance between two cutter head ripples on diamond segment
It is equal.Saw blade can generate high-frequency vibration under up to ten thousand turns of revolving speed per minute, and identical ripple can cause the height of identical frequency
Frequency vibration, the frequency of high-frequency vibration and the intrinsic frequency of cutting equipment when integral multiple at can cause to resonate, the two frequencies
The resonance effect that identical or at integral multiple when generates becomes apparent from, and resonance can generate apparent large-amplitude vibration and impact, make to cut
It cannot proceed normally.
When saw blade rotation, the one end first contacted with cutting object on each diamond segment excircle is known as originating
End, by starting point and the plane vertical with saw blade end surface is known as front end face;On diamond segment excircle finally with cutting pair
As the other end of contact is known as end, by end and the plane vertical with saw blade end surface is known as rear end face.Cooling chip removal
Angle between the front end face and rear end face of slot two sides and the plane for passing through cooling chip space symmetry axis be defined as nose angle and
Rear end angle.Under normal conditions, in addition to the tiltedly saw blade of cooling chip space, the nose angle of saw blade is also equal with rear end angle.
The starting point of diamond segment will bear very big impact force, and cutter head ripple struction reduces knife while improving sharpness
The intensity of head, it is more prominent particularly with ultra-thin corrugated plate and close tooth ripples piece effectiveness, therefore starting point and front end face are easy to be broken
It is bad, the service life of entire saw blade is influenced, the breakage of cutting object is even resulted in.In saw blade cutting process, front end face with cut
The angle that workpiece surface is formed will affect the Impact direction of workpiece, and nose angle increase can reduce impact force suffered by workpiece, make to cut
It cuts more steadily, advantageously reduces by the chipping of cutting object and disrepair phenomenon.
Utility model content
The utility model technical issues that need to address are to provide a kind of Unequal distance ripple saw blade, slow down diamond segment and rise
The damage of initial portion improves the stress of diamond segment, reduces the covibration of diamond saw blade, so that cutting process is more
Add steady.
In order to solve the above technical problems, the technical scheme adopted by the utility model is:
Including the matrix for being uniformly distributed with cooling chip space along the circumference and sintering in the outer peripheral cooling chip space two sides of matrix
Diamond segment, the cooling chip space are disposed radially, will the corresponding gold of cooling chip removal channel opening along matrix rotation direction
Two end faces of diamond tool bit are divided into starting point and end, the end face of diamond segment starting point and cooling chip space central symmetry
Angle between face is nose angle, and the angle between the end face of diamond segment end and cooling chip space central symmetry plane is
Rear end angle, the nose angle is between 12 °~35 °, and the angle at the rear end angle is positive value or negative value, and the angle at rear end angle is with before
The sum of the angle at angle is held to be greater than zero degree, two sides are provided with cutter head ripple, diamond segment side on diamond segment thickness direction
The distance between adjacent two cutter head ripple it is unequal.
Technical solutions of the utility model further improvement lies in that: by the starting point of diamond segment to the adjacent of end
The distance between two cutter head ripples gradually reduce.
Technical solutions of the utility model further improvement lies in that: by the starting point of diamond segment to the adjacent of end
The distance between two cutter head ripples are gradually reduced according to the relationship for the arithmetic progression that successively decreases.
Technical solutions of the utility model further improvement lies in that: the maximum distance between two neighboring cutter head ripple is greater than
Twice of diamond segment thickness, the minimum range between two neighboring cutter head ripple are greater than the thickness of diamond segment.
Technical solutions of the utility model further improvement lies in that: the cutter head ripple of diamond segment thickness direction two sides
Position mutually staggers.
Technical solutions of the utility model further improvement lies in that: between cutter head ripple and saw blade radial direction be in 15 ° of angles, knife
The inclined direction of bow wave line is opposite with saw blade direction of rotation.
By adopting the above-described technical solution, the technological progress that the utility model obtains is:
The damage for slowing down diamond segment start-up portion improves the stress of diamond segment, extends diamond
The service life of saw blade reduces chipping and the disrepair phenomenon of cutting object, reduces the covibration of diamond saw blade, so that cutting
It is more steady to cut process.
Nose angle guarantees the stress that diamond segment is improved while possessing enough cutting force between 12 °~35 °
State reduces the resistance being subject in rotation, reduces the damage of diamond segment, cut convenient for diamond segment.
The angle at rear end angle is matched with the angle of nose angle, and nose angle and the overall angle at rear end angle is made to be greater than a fixed number
Value, convenient for clast is discharged from cooling chip space.
The distance between two neighboring cutter head ripple gradually reduces so that saw blade produces a variety of vibration weeks in cutting
Phase reduces a possibility that generation is resonated, improves stability when cutting.The distance between two neighboring cutter head ripple according to
Successively decrease arithmetic progression relationship gradually reduce so that designer by simple mode meet cutter head corrugation density be incremented by set
Meter requires, and facilitates to diamond designing and manufacturing to the end.
Cutter head ripple improves the sharpness of diamond saw blade, the cutter head ripple of diamond segment thickness direction two sides
Position, which mutually staggers, to be avoided diamond segment thickness and reduces at cutter head ripple excessively, and the intensity of diamond segment is improved,
Improve the consistency of cutting.It is in 10 °~20 ° of angle, the inclined direction of cutter head ripple between cutter head ripple and saw blade radial direction
With saw blade direction of rotation on the contrary, these improve the stress at cutter head ripple, reduce the phenomenon of cutter head ripple breakage.
Detailed description of the invention
Fig. 1 is the utility model structure diagram;
Fig. 2 is partial enlarged view at A in Fig. 1;
Fig. 3 be in Fig. 1 B to partial structural diagram;
Wherein, 1, matrix, 2, cooling chip space, 3, diamond segment, 4, nose angle, 5, rear end angle, 6, cutter head ripple.
Specific embodiment
The utility model is described in further details below with reference to embodiment:
As shown in Figure 1, Figure 2 and Figure 3, a kind of Unequal distance ripple saw blade, including matrix 1 and diamond segment 3.Matrix 1
It is provided centrally with location hole, the outer edge sintering of matrix 1 has diamond segment 3, is evenly distributed in along matrix 1 is outer peripheral
Cooling chip space 2 plays the role of convenient for chip discharge, cooling chip space 2 be located at two adjacent diamond segments 3 it
Between, cooling 2 bilateral symmetry of chip space.The plane vertical with saw blade end surface by 3 starting point of diamond segment is front end face, warp
The plane vertical with saw blade end surface for crossing 3 end of diamond segment is rear end face.Front end face and cooling 2 central symmetry of chip space
Angle between face is nose angle 4, as shown in Fig. 2, nose angle 4 is located at the right side of cooling chip space 2.Rear end face and cooling chip removal
Angle between 2 central symmetry plane of slot is rear end angle 5, as shown in Fig. 2, rear end angle 5 is located at the left side of cooling chip space 2.Buddha's warrior attendant
Cutter head ripple 6 is provided on stone cutter head 3, cutter head ripple 6 is located at the obverse and reverse of two sides on 3 thickness direction of diamond segment.
For the angle of nose angle 4 between 12 °~35 °, the angle at rear end angle 5 can be positive value or negative value.Such as Fig. 2 institute
Show, when rear end angle 5 is positive value, rear end face is located at the left side of cooling 2 central symmetry plane of chip space, when rear end angle 5 is negative value after
End face is located at the right side of cooling 2 central symmetry plane of chip space, and rear end face cannot be with front end face contact, such front end face and rear end face
Between angle just have to be larger than 0 degree, then the sum of rear end angle 5 and nose angle 4 be greater than 0 degree.When rear end angle 5 be positive value when, then before
The sum of angle 4 and rear end angle 5 is held still to be greater than 0 degree.As long as guaranteeing that chip removal is smooth when the sum at nose angle 4 and rear end angle 5 is greater than 0 degree
The size of nose angle 4 can be adjusted in a certain range.
The density that the cutter head ripple 6 of the every side of diamond segment 3 is arranged gradually becomes larger, and is located at 3 starting point of diamond segment
Distance is maximum between two adjacent cutter head ripples 6 of part, by diamond segment 3 starting point to end two neighboring knife
The distance between bow wave line 6 gradually reduces in the way of the arithmetic progression that successively decreases.Adjacent the two of 3 starting point part of diamond segment
The distance between a cutter head ripple 6 maximum value should be greater than twice of 3 thickness of diamond segment, and diamond segment 3 terminates end part
Minimum range between two neighboring cutter head ripple 6 should be greater than the thickness of diamond segment 3.By 3 thickness direction of diamond segment
The projected position of the cutter head ripple 6 of two sides circumferentially mutually staggers.The track of cutter head ripple 6 is the minimum near linear of radian
Shape is 10 °~20 ° of angle between cutter head ripple 6 and the radial direction of diamond saw blade.Radial direction relative to diamond saw blade
For direction, the inclined direction of cutter head ripple 6 is contrary with what it is when diamond segment 3 rotates.When the diamond saw blade inverse time
When needle rotates, cutter head ripple 6 tilts clockwise.
Claims (6)
1. a kind of Unequal distance ripple saw blade, including the matrix (1) for being uniformly distributed with cooling chip space (2) along the circumference and sintering in matrix
(1) diamond segment (3) of outer peripheral cooling chip space (2) two sides, it is characterised in that: the cooling chip space (2) is along diameter
To setting, corresponding (3) two end faces of diamond segment of cooling chip space (2) opening are divided into starting along matrix rotation direction
End and end, the angle between the end face of diamond segment (3) starting point and cooling chip space (2) central symmetry plane is front end
Angle (4), the angle between the end face of diamond segment (3) end and cooling chip space (2) central symmetry plane is rear end angle
(5), for the nose angle (4) between 12 °~35 °, the angle of the rear end angle (5) is positive value or negative value, the angle of rear end angle (5)
The sum of degree and the angle of nose angle (4) are greater than zero degree, and two sides are provided with cutter head ripple (6) on diamond segment (3) thickness direction,
The distance between the adjacent two cutter head ripple (6) of diamond segment (3) every side is unequal.
2. a kind of Unequal distance ripple saw blade according to claim 1, it is characterised in that: by the starting of diamond segment (3)
The distance between the two neighboring cutter head ripple (6) for holding end gradually reduces.
3. a kind of Unequal distance ripple saw blade according to claim 2, it is characterised in that: by the starting of diamond segment (3)
The distance between the two neighboring cutter head ripple (6) for holding end gradually reduces according to the relationship for the arithmetic progression that successively decreases.
4. a kind of Unequal distance ripple saw blade according to claim 2, it is characterised in that: two neighboring cutter head ripple (6) it
Between maximum distance be greater than twice of diamond segment (3) thickness, the minimum range between two neighboring cutter head ripple (6) is greater than
The thickness of diamond segment (3).
5. a kind of Unequal distance ripple saw blade according to claim 1, it is characterised in that: diamond segment (3) thickness direction
The position of the cutter head ripple (6) of two sides mutually staggers.
6. a kind of Unequal distance ripple saw blade according to claim 1, it is characterised in that: cutter head ripple (6) and saw blade are radial
Between be in 10 °~20 ° angles, the inclined direction of cutter head ripple (6) is opposite with saw blade direction of rotation.
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CN201821238906.7U CN208825729U (en) | 2018-08-02 | 2018-08-02 | A kind of Unequal distance ripple saw blade |
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CN201821238906.7U CN208825729U (en) | 2018-08-02 | 2018-08-02 | A kind of Unequal distance ripple saw blade |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110370467A (en) * | 2019-06-05 | 2019-10-25 | 江苏友美工具有限公司 | A kind of Laser Welding contact pin and its preparation process reducing Cutting Drag |
CN111570799A (en) * | 2019-06-05 | 2020-08-25 | 江苏友美工具有限公司 | Diamond saw blade and preparation process thereof |
CN111571158A (en) * | 2019-06-05 | 2020-08-25 | 江苏友美工具有限公司 | Method for preparing diamond saw blade by laser welding |
-
2018
- 2018-08-02 CN CN201821238906.7U patent/CN208825729U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110370467A (en) * | 2019-06-05 | 2019-10-25 | 江苏友美工具有限公司 | A kind of Laser Welding contact pin and its preparation process reducing Cutting Drag |
CN111570799A (en) * | 2019-06-05 | 2020-08-25 | 江苏友美工具有限公司 | Diamond saw blade and preparation process thereof |
CN111571158A (en) * | 2019-06-05 | 2020-08-25 | 江苏友美工具有限公司 | Method for preparing diamond saw blade by laser welding |
CN110370467B (en) * | 2019-06-05 | 2022-03-11 | 江苏友美工具有限公司 | Laser welding sheet capable of reducing cutting resistance and preparation process thereof |
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