CN208821671U - The dry slag of soy sauce returns bubble reclaimer - Google Patents
The dry slag of soy sauce returns bubble reclaimer Download PDFInfo
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- CN208821671U CN208821671U CN201721527668.7U CN201721527668U CN208821671U CN 208821671 U CN208821671 U CN 208821671U CN 201721527668 U CN201721527668 U CN 201721527668U CN 208821671 U CN208821671 U CN 208821671U
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Abstract
What the utility model disclosed a kind of dry slag of soy sauce returns bubble reclaimer, including storing up cylinder and sterilizer outside slag crusher, the first outdoor storage cylinder, filter press, second Room, according to the process flow of dry slag, slag crusher, the first outdoor storage cylinder, filter press, second Room stores up cylinder outside and sterilizer is sequentially connected by pipeline；Wherein, using the S type drawing-in type rotor with pump blades in slag crusher, filter press is the autoclave diaphragm filter press with automatic flushing device, the diaphragm of each filter plate of filter press is using soy sauce filter cloth specialized folder lining, the feeding-passage of filter press is distributed in the middle part of filter press, and the left and right sides of feeding-passage is equipped with tapping channel in parallel respectively.Its method is that dry slag is successively carried out to disintegrating slag, immersion, filters pressing plus salt and sterilizing, and final bubble pulp water obtained is directly used in out bent or set oil.The utility model can amino-acid nitrogen in effective recycling residue of soya, reduce energy loss, reduce soy sauce production cost.
Description
Technical field
The utility model relates to soy sauce manufacturing technology field, in particular to a kind of dry slag of soy sauce returns bubble reclaimer.
Background technique
In soy sauce production technology, moromi (i.e. head is taken out or two take out) will form fresh residue of soya after squeezing, wherein containing
There are the remaining protein in part, amino-acid nitrogen and soy sauce fragrance component etc., but in traditional handicraft, it is all straight to be formed by residue of soya
It picks out and abandons, or for following process manufacture feed etc..Due to, containing the amino-acid nitrogen of part, be easy to causeing energy in residue of soya
Phenomena such as source loss is big, soy sauce production cost is high, meanwhile, if residue of soya is directly abandoned, it is also easy to cause environmental pollution.
Utility model content
The purpose of the utility model is to overcome the deficiencies in the prior art, the bubble recycling of returning for providing a kind of dry slag of soy sauce is set
It is standby, the equipment can protein, amino-acid nitrogen and soy sauce fragrance component etc. in effective recycling residue of soya, reduce energy damage
Consumption reduces soy sauce production cost.
The technical solution of the utility model are as follows: a kind of dry slag of soy sauce returns bubble reclaimer, including slag crusher, first outdoor
It stores up cylinder, filter press, second Room and stores up cylinder and sterilizer outside, according to the process flow of dry slag, slag crusher, the first outdoor storage cylinder, filters pressing
Cylinder is stored up outside machine, second Room and sterilizer is sequentially connected by pipeline；Wherein, it is taken out in slag crusher using the S type with pump blades
Suction rotor, filter press are the autoclave diaphragm filter press with automatic flushing device, and the diaphragm of each filter plate of filter press uses soy sauce
Filter cloth specialized folder lining, the feeding-passage of filter press are distributed in the middle part of filter press, and the left and right sides of feeding-passage is set in parallel respectively
There is tapping channel.
In the slag crusher, the diameter of S type drawing-in type rotor is 800~900mm.
The bottom of the slag crusher is equipped with the residue of soya connecting with the first outdoor storage cylinder and exports, and residue of soya exit is equipped with sieve plate,
The aperture of sieve plate is 9~12mm.
The slag crusher uses hydrabrusher, by the surfacing that its barrel, each conveyance conduit and S type are aspirated to rotor
It is changed to food-grade stainless steel material, and is 800~900mm by the diameter design of S type drawing-in type rotor, is arranged in residue of soya exit
Aperture is the sieve plate of 9~12mm, makes that it is suitable for the processing of the dry slag pulping of soy sauce.Hydrabrusher is common in paper industry
Equipment, but do not used (especially in soy sauce manufacturing process) in food processing field, changed by being carried out part
Into the type selecting again with food-grade material, bubble reclaimer is returned applied to the dry slag of this soy sauce, but can achieve extraordinary broken
Slag effect.
In the filter press, the feed pressure of filter press is no more than 1.6MPa, and the squeeze pressure of filter press is no more than
2.4MPa。
The diaphragm thickness of the filter plate is 1mm.
The filter area of the filter press is 1000 squares, and the intracavitary total solid dischargeable capacity of the plate of filter press is 17~20 vertical
Square rice.
The filter press uses the autoclave diaphragm filter press with automatic flushing device, passes through the food to diaphragm in each filter plate
Grade material and thickness are designed and replace, and adjust each pressure parameter in filter press, adapt it to residue of soya filters pressing, can be preferably
Bubble technique is returned applied to the dry slag of soy sauce.Autoclave diaphragm filter press is common equipment in mineral industry, but in food processing field
In do not used (especially in soy sauce manufacturing process), by the choosing again for being carried out local improvement and food-grade material
Type returns bubble reclaimer applied to the dry slag of this soy sauce, but can achieve extraordinary filters pressing effect.
It is additionally provided with screw pump in the connecting pipe of described first outdoor storage cylinder and slag crusher, it will be in slag crusher by screw pump
It completes disintegrating slag treated in residue of soya is pumped to the first outdoor storage cylinder；It is also set in the connecting pipe of first outdoor storage cylinder and filter press
There is plunger pump, the residue of soya being stirred is pumped in filter press using plunger pump.
The memory module that cylinder is stored up outside described first outdoor storage cylinder and second Room is the individually storage of 50 tons of every cylinder.That is: first
Outdoor storage cylinder stores residue of soya using 50 tons of modes individually stored of every cylinder, and cylinder is stored up outside second Room and also uses 50 tons of lists of every cylinder
The mode solely stored stores bubble pulp water.
Bubble recovery method is returned by the dry slag of the achievable soy sauce of above equipment, comprising the following steps:
(1) disintegrating slag: sending dry slag into slag crusher, after tap water is added, carries out disintegrating slag processing, in disintegrating slag treatment process gradually
Refined salt is added and stirs evenly, forms the residue of soya of paste；
(2) it impregnates: the residue of soya of paste is sent to the first outdoor storage cylinder, filter aid is added and air blowing stirs evenly；
(3) filters pressing: the residue of soya in the first outdoor storage cylinder is pumped in filter press, is carried out by filter press to paste residue of soya
It filters and squeezes, form bubble pulp water and filter residue, bubble pulp water send to second Room and stores up cylinder outside, and filter residue sends out filter press；
(4) add salt: bubble pulp water is stored up outside second Room in cylinder to be stirred evenly by blowing, and refined salt is then added, will steep pulp water
Salt content be adjusted to 20.5~21.5%；
(5) it sterilizes: deployed bubble pulp water being sent to sterilizer and carries out sterilization treatment, be directly used in out bent or set after the completion
Oil.
In the step (1), the mass ratio of dry slag, tap water and refined salt is 1:4:1.
In the step (1), dry slag is fresh residue of soya of the moromi after squeezing, and the dry slag resting period is small no more than 24
When.
In the step (2), is greater than or equal to the gassing time of residue of soya solution in the first outdoor storage cylinder half an hour, so as to
Soluble amino acid, protein etc. are sufficiently precipitated, and the filter aid being added is perlite；Residue of soya solution is individually deposited by 50 tons of every cylinder
It puts, soaking time is no more than 24 hours.
In the step (3), the filter area of filter press is 1000 squares, the intracavitary total solid dischargeable capacity of filter press plate
It is 17~20 cubic metres, the pressure-filtering process of filter press is specific as follows:
The pan feeding time of (3-1) filter press is 1.8~2.2 hours, when feed pressure reaches 0.8~1.2MPa, is stopped
Pan feeding；
(3-2) filter press goes to squeezing mode, the diaphragm by high-pressure hydraulic pump to water-filling in the diaphragm of each filter plate, after water-filling
Drum draws, and repeatedly extrudes to residue of soya solution, and maximum pressure reaches 1.8MPa, and keeping pressure is squeezing after 1.3~1.6 hours
It completes；
(3-3) enters discharging link, and the bubble pulp water of formation is sent to second Room and stores up cylinder outside, the filter residue of formation is directly sent out
Filter press；
(3-5) cleans filter plate each in filter press, and circulation is restored to step (3-1) after the completion.To each in filter press
When filter plate is cleaned, after the completion of last time filters pressing operation, after thoroughly cleaning up the filter residue being stained on filter plate, and use
The peracetic acid disinfectant water that concentration is diluted to 0.2% impregnates at least 1 hour, is then cleaned automatically with clear water again at least 4 times, will
Water sample inspection after cleaning, until detection water sample is qualified.
In the step (4), the method for adjustment bubble pulp water salt content is: sampling in bubble pulp water, each of pulp water is steeped in detection
Item physical and chemical index, then the practical salt index that testing result is shown will store up the salt content for steeping pulp water in cylinder and be adjusted to outside second Room
20.5~21.5%.
In the step (5), when sterilizing, bubble pulp water deployed in step (4) is extracted into finishing plant, using instantaneous
High-temperature sterilization machine sterilizes, and sterilising temp reaches 100 DEG C, effectively kills other harmful miscellaneous bacterias, it is ensured that bubble pulp water flavor etc. is no
It is impacted.
The bubble pulp water as made from the above method can be fed directly to the processing line of soy sauce production, for going out bent or set oil.
The utility model compared with the existing technology, has the advantages that
The dry slag of this soy sauce returns bubble reclaimer by carrying out disintegrating slag, immersion, filters pressing plus salt, sterilizing etc. to the dry slag of soy sauce
The processing of technique, bubble pulp water obtained can be fed directly to the processing line of soy sauce production, for going out bent or set oil, effectively improve soy sauce
The recovery utilization rate of amino-acid nitrogen in dry slag, so that utilization rate of the amino-acid nitrogen in entire soy sauce production technology can be improved
At least 3-5% effectively reduces energy waste while promoting flavor of soy sauce, and reduces soy sauce production cost.
The dry slag of this soy sauce returns in bubble reclaimer, using slag crusher filter press, by itself and the first outdoor storage cylinder, second Room
Outer storage cylinder and sterilizer etc. combine, and form the dry slag of new soy sauce and return bubble reclaimer, have to soy sauce production technology breakthrough
Improvement, not only effectively recycled the amino-acid nitrogen in the dry slag of soy sauce, reduced discharge, reduced environmental pressure, can also with it is existing
Soy sauce production technology combine to form automatic cycle production line, reduce manual operation, reduce production cost.
Detailed description of the invention
Fig. 1 is the schematic illustration for returning bubble reclaimer of the dry slag of this soy sauce.
Fig. 2 is the structural schematic diagram of pulper.
Fig. 3 is the structural schematic diagram of filter press.
Specific embodiment
Below with reference to embodiment, the utility model is described in further detail, but the embodiments of the present invention
It is without being limited thereto.
Embodiment
A kind of dry slag of soy sauce of the present embodiment returns bubble reclaimer, as shown in Figure 1, include slag crusher, the first outdoor storage cylinder,
Cylinder and sterilizer are stored up outside filter press, second Room, according to the process flow of dry slag, slag crusher, the first outdoor storage cylinder, filter press, the
Two outdoor storage cylinders and sterilizer are sequentially connected by pipeline；Wherein, turned in slag crusher using the S type drawing-in type with pump blades
Son, filter press are the autoclave diaphragm filter press with automatic flushing device, and the diaphragm of each filter plate of filter press uses the dedicated filter of soy sauce
Cloth clamp lining, the feeding-passage of filter press are distributed in the middle part of filter press, and the left and right sides of feeding-passage is equipped with discharging in parallel respectively
Channel.
As shown in Fig. 2, the diameter of S type drawing-in type rotor 1 is that (according to actual needs, which can by 850mm in slag crusher
It is selected in the range of 800~900mm)；The bottom of slag crusher is equipped with the residue of soya outlet 2 connecting with the first outdoor storage cylinder, residue of soya
Exit is equipped with sieve plate (not shown), and the aperture of sieve plate is that (according to actual needs, which can be 9~12mm's by 10mm
Selection in range).The slag crusher uses hydrabrusher, by the surface that its barrel, each conveyance conduit and S type are aspirated to rotor
Material is changed to food-grade stainless steel material, and is 800~900mm by the diameter design of S type drawing-in type rotor, in residue of soya exit
The sieve plate that aperture is 9~12mm is set, makes that it is suitable for the processing of the dry slag pulping of soy sauce.Hydrabrusher is normal in paper industry
Equipment, but do not used (especially in soy sauce manufacturing process) in food processing field, by by its carry out office
Portion improves and the type selecting again of food-grade material, returns bubble reclaimer applied to the dry slag of this soy sauce, it is very good but to can achieve
Disintegrating slag effect.
As shown in figure 3, the diaphragm 3 of each filter plate of filter press is using soy sauce filter cloth specialized folder lining, the film of each filter plate in filter press
For piece with a thickness of 1mm, the feeding-passage 4 of filter press is distributed in the middle part of filter press, and the left and right sides of feeding-passage is set in parallel respectively
There is tapping channel 5.The feed pressure of filter press is no more than 1.6MPa, and the squeeze pressure of filter press is no more than 2.4MPa.The filters pressing
Machine uses the autoclave diaphragm filter press with automatic flushing device, by food-grade material to diaphragm in each filter plate and thickness into
Row design and replacement, and each pressure parameter in filter press is adjusted, residue of soya filters pressing is adapted it to, the dry slag of soy sauce can be preferably applied to
Return bubble technique.Autoclave diaphragm filter press is common equipment in mineral industry, but (the especially soy sauce system in food processing field
Make in technique) it did not used, by being carried out the type selecting again of local improvement and food-grade material, it is applied to this soy sauce
Dry slag returns bubble reclaimer, but can achieve extraordinary filters pressing effect.
The connecting pipe of first outdoor storage cylinder and slag crusher is equipped with screw pump, will be completed in slag crusher by screw pump broken
Residue of soya after Slag treatment is pumped in the first outdoor storage cylinder；The connecting pipe of first outdoor storage cylinder and filter press is equipped with plunger
The residue of soya being stirred, is pumped in filter press by pump using plunger pump.
First outdoor storage cylinder stores residue of soya using 50 tons of modes individually stored of every cylinder, and cylinder is stored up outside second Room and is also adopted
Bubble pulp water is stored with 50 tons of modes individually stored of every cylinder.
Bubble recovery method is returned by what above equipment can realize a kind of dry slag of soy sauce, comprising the following steps:
(1) disintegrating slag: sending dry slag into slag crusher, after tap water is added, carries out disintegrating slag processing, in disintegrating slag treatment process gradually
Refined salt is added and stirs evenly, forms the residue of soya of paste；Wherein, the mass ratio of dry slag, tap water and refined salt is 1:4:1；Dry slag
The fresh residue of soya for being moromi after squeezing, and the dry slag resting period is no more than 24 hours；
(2) it impregnates: the residue of soya of paste is sent to the first outdoor storage cylinder, filter aid is added and air blowing stirs evenly；To first
The gassing time of residue of soya solution is greater than or equal to half an hour in outdoor storage cylinder, so that soluble amino acid, protein etc. are sufficiently analysed
Out, the filter aid being added is perlite；Residue of soya solution is no more than 24 hours by the 50 tons of individually storages of every cylinder, soaking time；
(3) filters pressing: the residue of soya in the first outdoor storage cylinder is pumped in filter press, by filter press to the residue of soya of paste into
Row is filtered and is squeezed, and forms bubble pulp water and filter residue, and bubble pulp water send to second Room and stores up cylinder outside, and filter residue sends out filter press；Filter press
Filter area is 1000 squares, and the intracavitary total solid dischargeable capacity of the plate of filter press is 17~20 cubic metres, the filters pressing of filter press
Journey is specific as follows:
The pan feeding time of (3-1) filter press is 1.8~2.2 hours, when feed pressure reaches 0.8~1.2MPa, is stopped
Pan feeding；
(3-2) filter press goes to squeezing mode, the diaphragm by high-pressure hydraulic pump to water-filling in the diaphragm of each filter plate, after water-filling
Drum draws, and repeatedly extrudes to residue of soya solution, and maximum pressure reaches 1.8MPa, and keeping pressure is squeezing after 1.3~1.6 hours
It completes；
(3-3) enters discharging link, and the bubble pulp water of formation is sent to second Room and stores up cylinder outside, the filter residue of formation is directly sent out
Filter press；
(3-5) cleans filter plate each in filter press, and circulation is restored to step (3-1) after the completion.To each in filter press
When filter plate is cleaned, after the completion of last time filters pressing operation, after thoroughly cleaning up the filter residue being stained on filter plate, and use
The peracetic acid disinfectant water that concentration is diluted to 0.2% impregnates at least 1 hour, is then cleaned automatically with clear water again at least 4 times, will
Water sample inspection after cleaning, until detection water sample is qualified；
(4) add salt: bubble pulp water is stored up outside second Room in cylinder to be stirred evenly by blowing, and refined salt is then added, will steep pulp water
Salt content be adjusted to 20.5~21.5%；
Wherein, the method for adjustment bubble pulp water salt content is: sampling in bubble pulp water, every physics and chemistry of detection bubble pulp water refers to
Mark, then the practical salt index that testing result show, the salt content that bubble pulp water in cylinder is stored up outside second Room is adjusted to 20.5~
21.5%；
(5) it sterilizes: deployed bubble pulp water being sent to sterilizer and carries out sterilization treatment, it, will allotment in step (4) when sterilizing
Good bubble pulp water is extracted into finishing plant, is sterilized using TRANSIENT HIGH TEMPERATURE sterilizer, sterilising temp reaches 100 DEG C, effectively kills
Dead other harmful miscellaneous bacterias, it is ensured that bubble pulp water flavor etc. is unaffected；Bubble pulp water obtained can be fed directly to soy sauce production after the completion
Processing line, for going out bent or set oil.
As described above, the utility model can be realized preferably, above-described embodiment is only the preferable implementation of the utility model
Example is not used to limit the scope of the utility model；It is i.e. all according to equivalent changes and modifications made by the content of the present invention,
All covered by the utility model claims range claimed.
Claims (8)
1. the dry slag of soy sauce returns bubble reclaimer, which is characterized in that including slag crusher, the first outdoor storage cylinder, filter press, second Room
Outer storage cylinder and sterilizer, according to the process flow of dry slag, slag crusher, the first outdoor storage cylinder, filter press, second Room store up cylinder outside and go out
Bacterium machine is sequentially connected by pipeline；Wherein, using the S type drawing-in type rotor with pump blades in slag crusher, filter press is band
There is the autoclave diaphragm filter press of automatic flushing device, the diaphragm of each filter plate of filter press is using soy sauce filter cloth specialized folder lining, filter press
Feeding-passage be distributed in the middle part of filter press, the left and right sides of feeding-passage is equipped with tapping channel in parallel respectively.
2. soy sauce dry slag returns bubble reclaimer according to claim 1, which is characterized in that in the slag crusher, the suction of S type
The diameter of formula rotor is 800~900mm.
3. soy sauce dry slag returns bubble reclaimer according to claim 1, which is characterized in that the bottom of the slag crusher is equipped with
The residue of soya connecting with the first outdoor storage cylinder exports, and residue of soya exit is equipped with sieve plate, and the aperture of sieve plate is 9~12mm.
4. soy sauce dry slag returns bubble reclaimer according to claim 1, which is characterized in that in the filter press, filter press
Feed pressure be no more than 1.6MPa, the squeeze pressure of filter press is no more than 2.4MPa.
5. soy sauce dry slag returns bubble reclaimer according to claim 1, which is characterized in that the diaphragm thickness of the filter plate is
1mm。
6. soy sauce dry slag returns bubble reclaimer according to claim 1, which is characterized in that the filter area of the filter press
It is 1000 squares, the intracavitary total solid dischargeable capacity of the plate of filter press is 17~20 cubic metres.
7. soy sauce dry slag returns bubble reclaimer according to claim 1, which is characterized in that the described first outdoor storage cylinder with it is broken
It is additionally provided with screw pump in the connecting pipe of slag machine, is additionally provided with plunger pump in the connecting pipe of the first outdoor storage cylinder and filter press.
8. soy sauce dry slag returns bubble reclaimer according to claim 1, which is characterized in that the described first outdoor storage cylinder and the
The memory module of two outdoor storage cylinders is the individually storage of 50 tons of every cylinder.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201721527668.7U CN208821671U (en) | 2017-11-16 | 2017-11-16 | The dry slag of soy sauce returns bubble reclaimer |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201721527668.7U CN208821671U (en) | 2017-11-16 | 2017-11-16 | The dry slag of soy sauce returns bubble reclaimer |
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| CN208821671U true CN208821671U (en) | 2019-05-07 |
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ID=66302963
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107712814A (en) * | 2017-11-16 | 2018-02-23 | 李锦记（新会）食品有限公司 | The dry slag of soy sauce returns bubble recovery method and equipment |
| WO2020206470A1 (en) * | 2019-06-21 | 2020-10-08 | Terramino Inc. | Methods of separating filamentous fungi and other components from mold-fermented compositions, and uses of separated components |
| CN112042920A (en) * | 2020-10-22 | 2020-12-08 | 安徽省农业科学院农产品加工研究所 | Circulating system for spraying oil in soy sauce production process |
-
2017
- 2017-11-16 CN CN201721527668.7U patent/CN208821671U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107712814A (en) * | 2017-11-16 | 2018-02-23 | 李锦记（新会）食品有限公司 | The dry slag of soy sauce returns bubble recovery method and equipment |
| WO2020206470A1 (en) * | 2019-06-21 | 2020-10-08 | Terramino Inc. | Methods of separating filamentous fungi and other components from mold-fermented compositions, and uses of separated components |
| CN114206134A (en) * | 2019-06-21 | 2022-03-18 | 特朗米诺有限公司 | Method for separating filamentous fungi and other components from a mould fermentation composition and use of the separated components |
| EP3986162A4 (en) * | 2019-06-21 | 2023-07-19 | Terramino Inc. | Methods of separating filamentous fungi and other components from mold-fermented compositions, and uses of separated components |
| CN112042920A (en) * | 2020-10-22 | 2020-12-08 | 安徽省农业科学院农产品加工研究所 | Circulating system for spraying oil in soy sauce production process |
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