CN208815158U - A kind of equipment carrying out filature boundling using single curley waste plate silk - Google Patents
A kind of equipment carrying out filature boundling using single curley waste plate silk Download PDFInfo
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- CN208815158U CN208815158U CN201821509692.2U CN201821509692U CN208815158U CN 208815158 U CN208815158 U CN 208815158U CN 201821509692 U CN201821509692 U CN 201821509692U CN 208815158 U CN208815158 U CN 208815158U
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- silk
- unwinding
- winding device
- wire winding
- fixedly mounted
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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Abstract
The utility model provides a kind of equipment for carrying out filature boundling using single curley waste plate silk, it is characterized in that including the unwinding device of plate silk, collection wire hole, infrared heat drier, rotation wire winding device, headstock；The unwinding bottom of device of plate silk is fixedly mounted with ultrasonic oscillator, and the partition for including multiple mouths that reel off raw silk from cocoons above for one, inside is divided into multiple unwinding slots by multiple heating plates；The headstock is fixedly mounted with a variable-frequency motor, and variable-frequency motor is connect by arbor with rotation wire winding device；The rotation wire winding device can rotate under the drive of variable-frequency motor, rotate and be fixedly mounted with a micromotor on wire winding device, and micromotor arbor is connected with curled hair roller, rotate wire winding device installation guide rod, and guide rod is equipped with movable wire guide hook；Single silkworm plate silk is put into unwinding slot, and main threads is drawn after unwinding, and extraction sequentially passes through collection wire hole, infrared heat drier, movable wire guide hook around to curled hair roller at the mouth that reels off raw silk from cocoons.
Description
Technical field
It is especially a kind of to carry out reel silk from cocoons using single curley waste plate silk the utility model relates to a kind of equipment for producing silk
The equipment of silk boundling.
Background technique
Silk is that the silk liquid secreted out of by silk glands in silkworm solidifies.Silk glands is transparent tubulose device pipe, and left and right is each
One, silkworm body two sides below oesophagus are located at, the bending in thin, two pipes merge into a spinneret in the head of silkworm.
Silk glands is divided into orifice of spinneret, the defeated fiber tube in front, middle part storage fiber tube and longest secretes a portion, the length ratio of silk glands each section below
Example is 1:2:6.It secretes silk part and secretes fibroin out and silk gum.Silk gum is coated on around fibroin, plays a part of to protect fibroin.Store silk part
Pigment out is secreted, silk gum is dyed.Fibroin, silk gum are collectively incorporated into defeated fiber tube.Two silk glands in left and right merge on head, by orifice of spinneret
Silk liquid is spued external.The effect of acid reaction substance that silk liquid is secreted out of by defeated fiber tube and be frozen into silk.Silkworm is to five age Mos
Phase just gradually embodies aging feature, referred to as matured silkworm, matured silkworm is placed in special container or on a small bundle of straw, etc. for silkworms to spin cocoons on device, silkworm just spins
It cocoons.
Silkworm is broken up the family silkworm and wild silkworm two major classes.The cocoon of silkworm, that is, silkworm, silkworm knot is processed to form silk spinning by certain technique
Raw material mainly includes including peeling, selecting silkworm, cocoon cooking, filature and the multiple works such as whole from peeling to the entire technical process for producing raw silk
Sequence.1. peeling: the loose and thin and delicate husks in silk cocoon periphery is peelled off, in favor of selecting silkworm, cocoon cooking and silk reeling technology.It, can not when peeling
Too light is shelled to obtain, in order to avoid the silk of piques layer surface.General husks amount accounts for about the 2% of cocoon weight, and the husks stripped down can make thin,tough silk
Raw material is spun, thin,tough silk yarn is spun into and is weaved, undoubtedly increase process flow.2. selecting silkworm: selecting silkworm is to select to be mixed with down in each cocoon batch
Foot cocoon, such as penetrator cocoon, soft satiny cocoon, dupion, rotten cocoon etc..Required according to filature, by raw material cocoon press cocoon layer thin and thick, cocoon shape size and
Color is sorted.3. cocoon cooking: cocoon cooking is using water, and the effect of hot or medicament etc. makes the appropriate swelling of the silk gum on silk and portion
Divide dissolution, promotes silk not move back solution disorderly according to layer from cocoon layer and get off, go on smoothly filature.4. filature: cooked silkworm cocoon warp
Shaking is crossed, i.e., silk head is cleared, positive thread is found out, dissociates silk by cocoon layer, and with several silk and is closed, borrows silk gum to adhere, structure
At raw silk.5. multiple whole: on rereeling machine, the raw silk of reel silk from cocoons, the silk that certain specification is made twists, is packaged, becomes using arranging
Silk spinning raw material.
The technique process of entire cocoon is complex, and labor intensity is high.
Wild silkworm has tussah, castor silkworm, numb silkworm, Philosamia cynthia, giant silkworm, and willow silkworm etc., the cocoon of tussah knot can be other with filature in wild silkworm
The cocoon of wild silkworm knot is not easy filature, such as castor-oil plant silk cocoon, since the cocoon layer of castor-oil plant silk cocoon is than relatively thin, accounts for the 10 of entire castor-oil plant silk cocoon
%, husks account for about 3.6 %, do not have more apparent boundary between husks and cocoon layer, while wherein one end of castor-oil plant silk cocoon also contains one
Emergence hole, castor-oil plant silk cocoon length of non broken filament degree is about 20 m or so, and fiber number value is between 0.9~1.8den, and unevenness
It is larger, it is difficult to carry out filature, is mainly used as silk spinning raw material, their cutting short-forming fibers are generally made into silk spinning raw material or silk floss is made,
Added value is lower.
The production of silkworm plate silk is artificially to break silkworm normal physiological, nest needed for changing silkworm cocooning, using planar
Spin plate, force silkworm to spin above, silkworm chrysalis exarate pupa.Plate silk is also known as plate cocoon, and plate silk is through degreasing degumming at present
Afterwards, it is mainly used for making silk flosssilk wadding, it is contemplated that the actual requirement of plate silk production, every square metre of spinning plate launch matured silkworm 2.5-3.5
Kilogram.Because it does not have a peculiar smell of silkworm chrysalis, bulk soft and comfortable and easy to wear, overall performance is good, can cut randomly and easy to make, is
The optimum feed stock of the high-grade cocoon-fibre quilt of producer's production, silk flosssilk wadding class dress material.Not having in documents and materials at present makes single curley waste plate silk
Carry out the record that post-processing utilizes.
Summary of the invention
In order to overcome the deficiencies of the prior art, the utility model provides a kind of single curley waste of structurally reasonable, convenience and high-efficiency utilization
The equipment of plate silk progress filature boundling.
The technical scheme adopted by the utility model to solve the technical problem is as follows: a kind of carry out reel silk from cocoons using single curley waste plate silk
The equipment of silk boundling, it is characterized in that including the unwinding device of plate silk, collection wire hole, infrared heat drier, rotation wire winding device, headstock.
The unwinding bottom of device of plate silk is fixedly mounted with ultrasonic oscillator, above for one comprising multiple mouths that reel off raw silk from cocoons every
Plate, inside are divided into multiple unwinding slots by multiple heating plates.
The headstock is fixedly mounted with a variable-frequency motor, and variable-frequency motor is connect by arbor with rotation wire winding device.
The rotation wire winding device can rotate under the drive of variable-frequency motor, rotate and be fixedly mounted with a micro electric on wire winding device
Machine, micromotor arbor are connected with curled hair roller, rotate wire winding device installation guide rod, and guide rod is equipped with movable wire guide hook.
Single silkworm plate silk is put into unwinding slot, and main threads is drawn after unwinding, at the mouth that reels off raw silk from cocoons extraction sequentially pass through collection wire hole,
Infrared heat drier, movable wire guide hook are around to curled hair roller.
The beneficial effects of the utility model while can make to tie in avoiding the waste for the husks that can not carry out filature recycling
The silkworm for having emergence hole that can not carry out traditional filature after cocoon, by carrying out filature boundling winding after the plate silk that balances, is tied without cocooing
Structure is novel, easily controllable, easy to operate, practical, reliable.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
In figure: 1 is the unwinding device of plate silk, and 1-1 is ultrasonic oscillator, and 1-2 is the mouth that reels off raw silk from cocoons, and 1-3 is partition, and 1-4 is
Heating plate, 1-5 are unwinding slot, and 1-6 is single silkworm plate silk, and 2 be collection wire hole, and 3 be infrared heat drier, and 4 be rotation wire winding device, 4-
1 is micromotor, and 4-2 is curled hair roller, and 4-3 is guide rod, and 4-4 is movable wire guide hook, and 5 be headstock, and 5-1 is variable-frequency motor.
Specific embodiment
The utility model is described further with reference to the accompanying drawing.
The technical scheme adopted by the utility model to solve the technical problem is as follows: a kind of carry out reel silk from cocoons using single curley waste plate silk
The equipment of silk boundling, including the unwinding device 1 of plate silk, collection wire hole 2, infrared heat drier 3, rotation wire winding device 4, headstock 5.
Unwinding 1 bottom of device of the plate silk is fixedly mounted with ultrasonic oscillator 1-1, includes above multiple mouthful 1- that reel off raw silk from cocoons for one
2 partition 1-3, inside are divided into multiple unwinding slot 1-5 by multiple heating plate 1-4.Appropriate number is selected according to the thickness of required silk
Single silkworm plate silk 1-6 of amount is put into unwinding slot 1-5,
The headstock 5 is fixedly mounted with a variable-frequency motor 5-1, and variable-frequency motor 5-1 is connect by arbor with rotation wire winding device 4.
The rotation wire winding device 4 can rotate under the drive of variable-frequency motor 5-1, can add twirl appropriate to silk
It returning, is convenient for boundling, rotate and be fixedly mounted with a micromotor 4-1 on wire winding device 4, micromotor 4-1 arbor is connected with curled hair roller 4-2,
It drives curled hair roller 4-2 rotation to complete scroll movement, rotates 4 installation guide rod 4-3 of wire winding device, guide rod 4-3 is equipped with movable wire guide
Hook 4-4, movable wire guide hook 4-4 can be moved back and forth on guide rod 4-3.
Single silkworm plate silk 1-6 is put into unwinding slot 1-5, and main threads is drawn after unwinding, is extracted out at mouthful 1-2 that reels off raw silk from cocoons and is successively worn
Collection wire hole 2, infrared heat drier 3, movable wire guide hook 4-4 are crossed around to curled hair roller 4-2.
When work, according to the thickness of required silk select an appropriate number of list silkworm plate silk 1-6 be put into unwinding slot 1-5 into
Row is unwinding, and appropriate pure water is added, and opens ultrasonic oscillator 1-1 and heating plate 1-4, and ultrasonic frequency is controlled in 20-40kHZ,
Power is 1kW, since " cavitation " of ultrasonic wave acts on, soaks pure water and silk quickly, sufficiently, infiltration, silk gum and fibroin are not
It separates disconnectedly.Water temperature control is at 80 DEG C -100 DEG C after heating, and being subject to does not influence silk performance, and the silk gum on silk is in the hot water
It more easily soaks and is detached from fibroin.Single silkworm plate silk 1-6 draws main threads after unwinding, extracts out and sequentially passes through at mouthful 1-2 that reels off raw silk from cocoons
Collect wire hole 2, then infrared heat drier 3, movable wire guide hook 4-4 open infrared heat drier 3, according to difference around on curled hair roller 4-2
Product requirement sets different drying temperatures, and infrared 3 power of heat drier is 1kw-2kw, and temperature-control range is 100 DEG C -110 DEG C, red
Electromagnetic wave caused by outer heat drier 3 reaches silk surface with light velocity straightline propagation, when in the tranmitting frequency and fiber of infrared ray
When the intrinsic frequency absorbing wavelength of macromolecular (namely in the launch wavelength and silk of infrared ray) of macromolecular movement matches, draw
Macromolecular judder in silk is played, fierceness occurs in the inside of silk, and friction generates heat to which Quick uniform dries silk
Dry, silk after drying is convenient for subsequent winding shaping since the cladding of silk gum will form more stable solid structure.It opens
Micromotor 4-1 on dynamic rotation wire winding device 4 drives curled hair roller since micromotor 4-1 arbor is connected with curled hair roller 4-2
The winding of silk is completed in 4-2 rotation, and silk has certain tension in winding process, so that the degree of orientation of silk is improved, significantly
Enhance the intensity of silk, the size of tension depends on winding speed, and winding speed is controlled by micromotor 4-1, rotates
Wire winding device 4 installation guide rod 4-3, guide rod 4-3 are equipped with movable wire guide hook 4-4, and movable wire guide hook 4-4 can be on guide rod 4-3
It moves back and forth, forms uniform package.Rotation wire winding device 4 can rotate under the drive of variable-frequency motor 5-1, can add to silk
Upper turn appropriate, is convenient for boundling.
Claims (1)
1. a kind of equipment for carrying out filature boundling using single curley waste plate silk, it is characterized in that including the unwinding device of plate silk, collection silk
Hole, infrared heat drier, rotation wire winding device, headstock；The unwinding bottom of device of plate silk is fixedly mounted with ultrasonic oscillator, above
The partition for including multiple mouths that reel off raw silk from cocoons for one, inside are divided into multiple unwinding slots by multiple heating plates；The headstock is fixedly mounted with a frequency conversion
Motor, variable-frequency motor are connect by arbor with rotation wire winding device；The rotation wire winding device can be in the drive of variable-frequency motor
Lower rotation rotates and is fixedly mounted with a micromotor on wire winding device, and micromotor arbor is connected with curled hair roller, rotation wire winding device installation
Guide rod, guide rod are equipped with movable wire guide hook；Single silkworm plate silk is put into unwinding slot, and main threads is drawn after unwinding, at the mouth that reels off raw silk from cocoons
Extraction sequentially passes through collection wire hole, infrared heat drier, movable wire guide hook around to curled hair roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821509692.2U CN208815158U (en) | 2018-09-16 | 2018-09-16 | A kind of equipment carrying out filature boundling using single curley waste plate silk |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821509692.2U CN208815158U (en) | 2018-09-16 | 2018-09-16 | A kind of equipment carrying out filature boundling using single curley waste plate silk |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208815158U true CN208815158U (en) | 2019-05-03 |
Family
ID=66277190
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821509692.2U Expired - Fee Related CN208815158U (en) | 2018-09-16 | 2018-09-16 | A kind of equipment carrying out filature boundling using single curley waste plate silk |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208815158U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108842191A (en) * | 2018-09-16 | 2018-11-20 | 盐城工业职业技术学院 | A kind of equipment carrying out filature boundling using single curley waste plate silk |
| CN113174641A (en) * | 2021-06-01 | 2021-07-27 | 盐城工业职业技术学院 | Structure-controllable castor silkworm flat silk natural polymer material and preparation method thereof |
-
2018
- 2018-09-16 CN CN201821509692.2U patent/CN208815158U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108842191A (en) * | 2018-09-16 | 2018-11-20 | 盐城工业职业技术学院 | A kind of equipment carrying out filature boundling using single curley waste plate silk |
| CN113174641A (en) * | 2021-06-01 | 2021-07-27 | 盐城工业职业技术学院 | Structure-controllable castor silkworm flat silk natural polymer material and preparation method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190503 Termination date: 20200916 |