CN208797800U - A kind of flat wire motor stator wire casing insulative pipe sleeve insertion equipment - Google Patents

A kind of flat wire motor stator wire casing insulative pipe sleeve insertion equipment Download PDF

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Publication number
CN208797800U
CN208797800U CN201821420663.9U CN201821420663U CN208797800U CN 208797800 U CN208797800 U CN 208797800U CN 201821420663 U CN201821420663 U CN 201821420663U CN 208797800 U CN208797800 U CN 208797800U
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China
Prior art keywords
motor stator
flat wire
pipe sleeve
wire casing
driving
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CN201821420663.9U
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Chinese (zh)
Inventor
鲁其龙
罗运福
熊一兵
何方良
程秋生
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Huizhou Pilot Precision Machinery Co Ltd
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Huizhou Pilot Precision Machinery Co Ltd
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Abstract

The utility model provides a kind of flat wire motor stator wire casing insulative pipe sleeve insertion equipment, including panel machining, driving device, it is characterized in that, feeding mechanism, transport mechanism, positioning mechanism, feeding clip mechanism, guiding mechanism, positioning cage plate are equipped with above the panel machining, the feeding mechanism is set to the side of panel machining, the side of linked transport mechanism below the feeding mechanism, the end connecting locating mechanism of the transport mechanism, the positioning mechanism is equipped with feeding clip mechanism;The positioning cage plate is symmetrically set in the other side of panel machining, and the side of the positioning cage plate is equipped with guiding mechanism.The utility model is able to solve flat wire motor stator wire casing in the prior art and is inserted into the unstable problem of insulative pipe sleeve low efficiency, insulating properties, greatly improves production efficiency.

Description

A kind of flat wire motor stator wire casing insulative pipe sleeve insertion equipment
Technical field
The utility model relates to the stator winding wire casing insulative pipe sleeves of automobile drive electric motor or generator to be inserted into technology, especially It is a kind of insertion equipment of flat wire motor stator wire casing insulative pipe sleeve.
Background technique
The winding of flat wire motor is rectangular line, and winding coil is embedded in stator slot generally by way of insertion, existing skill In art, before plug wire enters stator slot, insulating paper set is first inserted into inside electronic slot, then coil is inserted into insulating paper set, Insulating reliability between guarantee enameled sheet wire.In flat wire motor stator slot, different insulating materials or process composition are different Insulation system.Insulation system mainly plays isolation electricity, in longtime running, due to receptor site, heat, the effect of machinery and not With the influence of environment, gradually aging of insulating causes motor that cannot be safely operated, and therefore, blocking edge absolutely is to determine that motor operates Key factor.
In the prior art, the method that insulating paper set is inserted into flat wire motor stator slot is to first pass through mechanical equipment for band Shape or whole insulating paper of sheet fold to form folding line, and insulating paper is sent to above stator slot, by machine cuts insulating paper at It is a bit of, and form cannula-like for segment bending is folded, finally by hot-forming, it is sent into stator slot.Due to single stator slot Inside need to be inserted into multiple insulating paper sets, it is this that processing efficiency is low by way of being inserted into one by one, and the insulating paper set formed Specification is not easy to control, and the insulating paper set end that the mode of this bending forming is formed has gap, the insulation for coil Property has a certain impact.Radical with time slot middle line is more, and motor copper factor is lower, it is difficult to embody flat wire motor stator copper factor High advantage, and the flexibility of winding wire size design is constrained to a certain extent.
Utility model content
In view of this, the present invention provides a kind of flat wire motor stator wire casing insulative pipe sleeves to be inserted into equipment, is able to solve Flat wire motor stator wire casing in the prior art is inserted into the unstable problem of insulative pipe sleeve low efficiency, insulating properties, greatly improves Production efficiency.
The technical solution of the utility model are as follows: a kind of flat wire motor stator wire casing insulative pipe sleeve insertion equipment, including processing Panel, driving device, which is characterized in that feeding mechanism, transport mechanism, positioning mechanism, material folding are equipped with above the panel machining Mechanism, guiding mechanism, positioning cage plate, the feeding mechanism are set to the side of panel machining, and connection passes below the feeding mechanism Mechanism is sent, the side of the end connecting locating mechanism of the transport mechanism, the positioning mechanism is equipped with feeding clip mechanism;The positioning Cage plate is symmetrically set in the other side of panel machining, and the side of the positioning cage plate is equipped with guiding mechanism.
In the utility model, the driving device include the first driving mechanism, the second driving mechanism, third driving mechanism, 4th driving mechanism, the 5th driving mechanism, the 6th driving mechanism, the 7th driving mechanism.Heretofore described driving device can lead to Cross any prior art realization.
Further, the processing plate two sides are symmetrically arranged with the first guide rail, are connected with the first drive below first guide rail Motivation structure, first guide rail are equipped with rack, are symmetrically arranged with the first locating rod and the first drive rod in the rack, and described the Feeding clip mechanism is provided on one drive rod, the feeding clip mechanism is connect with the first locating rod, and first drive rod is connected with Six driving mechanisms, the front end of the rack are symmetrically arranged with baffle, and the second locating rod and the second transmission are symmetrically arranged between the baffle Bar.
Further, transport mechanism includes the first conveyer belt, the second conveyer belt, first conveyer belt and the second conveyer belt It is connected in L font.Particularly, first conveyer belt and the second conveyer belt are connected by the steering mechanism of the prior art in L font Connect transmission.
Further, stock guide is symmetrically arranged with above first conveyer belt.Particularly, the V-shaped setting of the stock guide Above the first conveyer belt, the middle position of the first conveyer belt is slipped to convenient for insulated conduit.
Further, the positioning mechanism includes stop collar, locating turntable, and the locating turntable is sheathed in stop collar Portion, the stop collar and locating turntable are coaxially disposed, and the side of the stop collar is equipped with opening, and the locating turntable surface is symmetrical Equipped with limiting slot.Insulating sleeve is entered in the limiting slot of locating turntable by the opening of stop collar, while locating turntable is continuous Rotation, until insulating sleeve fills up limiting slot.
Further, the feeding clip mechanism includes driving loop bar, and one end of the driving loop bar is connected with third driving machine The other end of structure, the driving loop bar is connected with rotation section, and the rotation section is equipped with clamping part, and clamping part surface is symmetrical Equipped with metal insert.Particularly, the length of the metal insert is the 1/4-1/3 of insulating sleeve length, the metal insert with Insulating sleeve interference fit, is arranged by this, it is ensured that the stabilization clamping of insulating sleeve, while guaranteeing to be inserted into flat wire motor It can be easy to exit feeding clip mechanism after stator slot;The limiting slot of the metal insert and the locating turntable is correspondingly arranged.This The feeding clip mechanism of utility model drives rotation section to be laterally arranged by driving loop bar first, so that clamping part is towards positioning mechanism, Then drive rod is driven to elapse feeding clip mechanism forward by the 6th driving mechanism, inside metal insert partial insertion insulating sleeve, Material folding reset, by driving loop bar drive rotation section it is longitudinally disposed, by the first driving mechanism drive rack along the first guide rail to Before be moved to positioning cage plate above.The guide plate of guiding mechanism also moves to above positioning cage plate simultaneously, drives third driving mechanism Move downward clamping part, insulating sleeve is set to the flat wire motor stator wire casing of positioning cage plate along separate slot insertion inside guide ring In.
Further, the guiding mechanism includes the second guide rail of opposite side setting, and second guide rail rear is connected with the Two driving mechanisms, second guide rail are equipped with guide plate, guide plate can be made to move forward and backward.
Further, the guide plate is equipped with curved opening, and the curved opening is equipped with guide ring, inside the guide ring It is symmetrically arranged with separate slot.By the setting of guide plate, insulation wire casing can be made to have one before being inserted into flat wire motor stator wire casing Guide support power, so that it is easier to be inserted into flat wire motor stator wire casing.
Further, the utility model further includes flattening mechanism, and the flattening mechanism is set to above positioning cage plate, described whole Flattening mechanism includes horizontal conveyor portion, and the horizontal conveyor portion is set on the second drive rod, the one end in the horizontal conveyor portion and the The connection of two locating rods;The horizontal conveyor portion is equipped with processing seat, and the processing seat is equipped with vertical driving section, the vertical transmission Screed is connected with below portion.Second drive rod is connected with the 4th driving mechanism, and the vertical driving section is equipped with the 5th Driving mechanism.After insulating sleeve has been entirely insertable in flat wire motor stator wire casing, all workpiece are resetted to carry out weight in next step Multiple operation.Flattening mechanism is moved on the flat wire motor stator wire casing for the positioning cage plate for needing to flatten by horizontal conveyor portion simultaneously Side, then seat will be processed by vertical driving section and pushed, so that insulating sleeve is all introduced into inside flat wire motor stator wire casing, it is whole Flattening mechanism resets, and is taken out flat wire motor stator by manipulator, is put into new flat wire motor stator and carries out inserting insulating sleeve.
The working process of the utility model is as follows: insulating sleeve is put into feeding mechanism, is rocked back and forth by motor drive Vibration feeding mechanism falls into insulating sleeve successively in the first conveyer belt, is then sent through the second conveyer belt and is arranged in order, due to Second conveyer belt is constantly driven forward, insulating sleeve is sent into the limiting slot of locating turntable, is rotated by locating turntable, if A dry insulating sleeve is successively sequenced by certain angle.It drives feeding clip mechanism to locating turntable by driving mechanism again, passes through metal Inserted sheet, which is inserted into insulating sleeve, takes out insulating sleeve, is successively transferred to above the flat wire motor stator of positioning cage plate and prepares intubation. The guiding of insulating sleeve is made before intubation by guiding mechanism, is convenient for casing primary (or multiple) smoothly insertion flat wire motor stator line In slot (can arrange several insulating sleeves simultaneously in stator slot), when insulating sleeve is entirely insertable in flat wire motor stator wire casing Afterwards, feeding clip mechanism is exited, guiding mechanism is successively removed, other mechanisms are corresponding to be resetted.Driving mechanism drives flattening mechanism insertion Casing flatten as required, take out flat wire motor stator i.e. only, repeat aforesaid operations carry out intubation processing.
It is Promethean to be replaced by the way of being directly inserted into insulating sleeve to flat wire motor stator wire casing in the utility model Traditional insulating paper first forms the processing method being inserted into afterwards, and being inserted into equipment by flat wire motor stator wire casing insulative pipe sleeve can Guarantee the consistency of the insulating sleeve size of insertion, while profiled insulation casing does not have gap, insulation performance is more preferably.This flat wire Motor stator wire casing insulative pipe sleeve is inserted into equipment in such a way that finished sleeve batch is mechanically inserted flat wire motor stator wire casing, pole The big efficiency for improving processing, compared to whole wire casings that traditional 5min fills up a flat wire motor stator, the present invention can It is completed in 10-20s, further ensures the copper factor of flat wire motor, provided safeguard for the flexibility of winding wire size design.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model;
Fig. 2 is the partial structural diagram of the utility model;
Fig. 3 is the partial structural diagram of the utility model;
Fig. 4 is the flat wire motor stator schematic diagram of the utility model.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work Every other embodiment obtained, fall within the protection scope of the utility model.
Embodiment
A kind of flat wire motor stator wire casing insulative pipe sleeve insertion equipment, including panel machining 1, driving device (not marking), It is characterized in that, being equipped with feeding mechanism 2, transport mechanism 3, positioning mechanism 4, feeding clip mechanism 5, Guiding machine above the panel machining Structure 6, positioning cage plate 7, the feeding mechanism are set to the side of panel machining, linked transport mechanism below the feeding mechanism, institute The end connecting locating mechanism of transport mechanism is stated, the side of the positioning mechanism is equipped with feeding clip mechanism;The positioning cage plate is symmetrical Set on the other side of panel machining, the side of the positioning cage plate is equipped with guiding mechanism, settable flat wire on the positioning cage plate Motor stator 8, the feeding mechanism are connected with the 7th driving mechanism 21.
In the utility model, the driving device (is not marked including the first driving mechanism (not marking), the second driving mechanism Note), third driving mechanism 55, the 4th driving mechanism 94, the 5th driving mechanism 105, the 6th driving mechanism 92, the 7th driving mechanism 21。
Further, the processing plate two sides are symmetrically arranged with the first guide rail 11, are connected with first below first guide rail Driving mechanism (does not mark), and first guide rail is equipped with rack 9, is symmetrically arranged with the first locating rod (not marking) in the rack It (is not marked) with the first drive rod, feeding clip mechanism 5, the feeding clip mechanism and the first locating rod is provided on first drive rod Connection, first drive rod are connected with the 6th driving mechanism 92, and the front end of the rack is symmetrically arranged with baffle 91, the baffle Between be symmetrically arranged with the second locating rod 95 and the second drive rod 93.
Further, transport mechanism includes the first conveyer belt 31, the second conveyer belt 32, and first conveyer belt and second pass Band is sent to connect in L font.Particularly, the steering mechanism that first conveyer belt and the second conveyer belt pass through the prior art is in L word Type connection transmission.
Further, stock guide 33 is symmetrically arranged with above first conveyer belt.Particularly, the stock guide is V-shaped sets It is placed in above the first conveyer belt, the middle position of the first conveyer belt is slipped to convenient for insulated conduit.
Further, the positioning mechanism 4 includes stop collar 41, locating turntable 42, and the locating turntable is sheathed on limit Inside ring, the stop collar and locating turntable are coaxially disposed, and the side of the stop collar is equipped with opening (not marking), the opening Towards the second transmission end of tape, the locating turntable surface is symmetrically arranged with limiting slot 43.The opening that insulating sleeve passes through stop collar It enters in the limiting slot of locating turntable, while locating turntable constantly rotates, until insulating sleeve fills up limiting slot.
Further, the feeding clip mechanism 5 includes driving loop bar 51, and one end of the driving loop bar is connected with third driving The other end of mechanism 55, the driving loop bar is connected with rotation section 52, and the rotation section is equipped with clamping part 53, the clamping part Surface is symmetrically arranged with metal insert 54.Particularly, the length of the metal insert is the 1/4-1/3 of insulating sleeve length, described Metal insert and insulating sleeve are interference fitted, and are arranged by this, it is ensured that the stabilization clamping of insulating sleeve, while guaranteeing to be inserted into It can be easy to exit feeding clip mechanism after to flat wire motor stator wire casing;The limiting slot pair of the metal insert and the locating turntable It should be arranged.The feeding clip mechanism of the utility model, first by driving loop bar drive rotation section laterally be arranged so that clamping part towards Then positioning mechanism drives drive rod to elapse feeding clip mechanism, the insulation of metal insert partial insertion forward by the 6th driving mechanism Inside pipe casing, material folding reset, and drive rotation section longitudinally disposed by driving loop bar, drive rack along the by the first driving mechanism One guide rail moves forward to above positioning cage plate.The guide plate of guiding mechanism also moves to above positioning cage plate simultaneously, drives third Driving mechanism moves downward clamping part, and insulating sleeve is set to the flat wire motor of positioning cage plate along separate slot insertion inside guide ring In stator slot.Particularly, the feeding clip mechanism and the first locating rod, the connection type of the first drive rod and evener in rack Structure is similar to the connection type of the second locating rod, the second drive rod.
Further, the guiding mechanism 6 includes the second guide rail 61 of opposite side setting, and second guide rail rear is connected with Second driving mechanism (does not mark), and second guide rail is equipped with guide plate 62, guide plate can be made to move forward and backward.
Further, the guide plate is equipped with curved opening 621, and the curved opening is equipped with guide ring 622, the guiding Ring internal symmetry is equipped with separate slot 623.By the setting of guide plate, can make to insulate wire casing insertion flat wire motor stator wire casing it Before have a guide support power so that its be easier be inserted into flat wire motor stator wire casing in.
Further, the utility model further includes flattening mechanism 10, and the flattening mechanism is set to above positioning cage plate, described Flattening mechanism includes horizontal conveyor portion 101, and the horizontal conveyor portion is set on the second drive rod 93, and the one of the horizontal conveyor portion End is connect with the second locating rod 95;The horizontal conveyor portion is equipped with processing seat 102, and the processing seat is equipped with vertical driving section 103, screed 104 is connected with below the vertical driving section.Second drive rod is connected with the 4th driving mechanism 94, institute Vertical driving section is stated equipped with the 5th driving mechanism 105.After insulating sleeve has been entirely insertable in flat wire motor stator wire casing, own Workpiece is resetted to carry out next step repetitive operation.Flattening mechanism is moved to the positioning sleeve for needing to flatten by horizontal conveyor portion simultaneously Above the flat wire motor stator wire casing of plate, then seat will be processed by vertical driving section and pushed, so that insulating sleeve is all introduced into Inside flat wire motor stator wire casing, flattening mechanism resets, and is taken out flat wire motor stator by manipulator, is put into new flat wire electricity Machine stator carries out inserting insulating sleeve.
The working process of the utility model is as follows: insulating sleeve 81 is put into feeding mechanism, is rocked back and forth by motor drive Pendular oscillation feeding mechanism falls into insulating sleeve successively in the first conveyer belt, is then sent through the second conveyer belt and is arranged in order, by It is constantly driven forward in the second conveyer belt, insulating sleeve is sent into the limiting slot of locating turntable, is rotated by locating turntable, Several insulating sleeves are successively sequenced by certain angle.It drives feeding clip mechanism to locating turntable by driving mechanism again, passes through gold Belong in inserted sheet insertion insulating sleeve and take out insulating sleeve, is successively transferred to above the flat wire motor stator of positioning cage plate and prepares to insert Pipe.The guiding of insulating sleeve is made before intubation by guiding mechanism, smoothly insertion flat wire motor is fixed convenient for casing primary (or multiple) In sub 8 wire casings (can arrange several insulating sleeves simultaneously in stator slot), when insulating sleeve is entirely insertable flat wire motor stator line After in slot, feeding clip mechanism is exited, successively removes guiding mechanism, other mechanisms are corresponding to be resetted.Driving mechanism drives flattening mechanism handle The casing of insertion flattens as required, takes out flat wire motor stator 8 i.e. only, repeats aforesaid operations and carries out intubation processing.
It is Promethean to be replaced by the way of being directly inserted into insulating sleeve to flat wire motor stator wire casing in the utility model Traditional insulating paper first forms the processing method being inserted into afterwards, and being inserted into equipment by flat wire motor stator wire casing insulative pipe sleeve can Guarantee the consistency of the insulating sleeve size of insertion, while profiled insulation casing does not have gap, insulation performance is more preferably.This flat wire Motor stator wire casing insulative pipe sleeve is inserted into equipment in such a way that finished sleeve batch is mechanically inserted flat wire motor stator wire casing, pole The big efficiency for improving processing, compared to whole wire casings that traditional 5min fills up a flat wire motor stator, the present invention can It is completed in 10-20s, further ensures the copper factor of flat wire motor, provided safeguard for the flexibility of winding wire size design.
It is obvious to a person skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and And without departing substantially from the spirit or essential attributes of the utility model, it can realize that this is practical new in other specific forms Type.Therefore, in all respects, the present embodiments are to be considered as illustrative and not restrictive, this is practical new The range of type is indicated by the appended claims rather than the foregoing description, it is intended that containing for the equivalent requirements of the claims will be fallen in All changes in justice and range are embraced therein.It should not treat any reference in the claims as limiting Related claim.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art The other embodiments being understood that.It is noted that the technical characteristic being not described in detail in the utility model, can lead to Cross any prior art realization.

Claims (10)

1. a kind of flat wire motor stator wire casing insulative pipe sleeve is inserted into equipment, including panel machining, driving device, which is characterized in that Feeding mechanism, transport mechanism, positioning mechanism, feeding clip mechanism, guiding mechanism, positioning cage plate, institute are equipped with above the panel machining State the side that feeding mechanism is set to panel machining, linked transport mechanism below the feeding mechanism, the end of the transport mechanism The side of connecting locating mechanism, the positioning mechanism is equipped with feeding clip mechanism;The positioning cage plate is symmetrically set in the another of panel machining The side of side, the positioning cage plate is equipped with guiding mechanism.
2. flat wire motor stator wire casing insulative pipe sleeve according to claim 1 is inserted into equipment, which is characterized in that described to add Work plate two sides are symmetrically arranged with the first guide rail, and first guide rail is connected with the first driving mechanism, and first guide rail is equipped with machine Frame is symmetrically arranged with the first locating rod and the first drive rod in the rack, is provided with feeding clip mechanism on first drive rod, institute It states feeding clip mechanism to connect with the first locating rod, the front end of the rack is symmetrically arranged with baffle, is symmetrically arranged with second between the baffle Locating rod and the second drive rod.
3. flat wire motor stator wire casing insulative pipe sleeve according to claim 1 is inserted into equipment, which is characterized in that conveyer Structure includes the first conveyer belt, the second conveyer belt, and first conveyer belt is connect with the second conveyer belt in L font.
4. flat wire motor stator wire casing insulative pipe sleeve according to claim 2 is inserted into equipment, which is characterized in that described the Stock guide is symmetrically arranged with above one conveyer belt.
5. flat wire motor stator wire casing insulative pipe sleeve according to claim 1 is inserted into equipment, which is characterized in that described fixed Position mechanism includes stop collar, locating turntable, and the locating turntable is sheathed on inside stop collar, and the stop collar and locating turntable are same The side of axis setting, the stop collar is equipped with opening, and the locating turntable surface is symmetrically arranged with limiting slot.
6. flat wire motor stator wire casing insulative pipe sleeve according to claim 1 is inserted into equipment, which is characterized in that the folder Expect that mechanism includes driving loop bar, one end of the driving loop bar is connected with third driving mechanism, the other end of the driving loop bar It is connected with rotation section, the rotation section is equipped with clamping part, and clamping part surface is symmetrically arranged with metal insert.
7. flat wire motor stator wire casing insulative pipe sleeve according to claim 1 is inserted into equipment, which is characterized in that described to lead It include the second guide rail that opposite side is arranged to mechanism, second guide rail is connected with the second driving mechanism, sets on second guide rail There is guide plate.
8. flat wire motor stator wire casing insulative pipe sleeve according to claim 6 is inserted into equipment, which is characterized in that described to lead It is equipped with curved opening to plate, the curved opening is equipped with guide ring, and the guide ring internal symmetry is equipped with separate slot.
9. flat wire motor stator wire casing insulative pipe sleeve according to claim 2 is inserted into equipment, which is characterized in that further include Flattening mechanism, the flattening mechanism are set to above positioning cage plate, and the flattening mechanism includes horizontal conveyor portion, the horizontal conveyor Portion is set on the second drive rod, and the one end in the horizontal conveyor portion is connect with the second locating rod;The horizontal conveyor portion is equipped with Seat is processed, the processing seat is equipped with vertical driving section, is connected with screed below the vertical driving section.
10. second drive rod is connected with the 4th driving mechanism, the vertical driving section is equipped with the 5th driving mechanism.
CN201821420663.9U 2018-08-31 2018-08-31 A kind of flat wire motor stator wire casing insulative pipe sleeve insertion equipment Active CN208797800U (en)

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Application Number Priority Date Filing Date Title
CN201821420663.9U CN208797800U (en) 2018-08-31 2018-08-31 A kind of flat wire motor stator wire casing insulative pipe sleeve insertion equipment

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Application Number Priority Date Filing Date Title
CN201821420663.9U CN208797800U (en) 2018-08-31 2018-08-31 A kind of flat wire motor stator wire casing insulative pipe sleeve insertion equipment

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109462317A (en) * 2018-08-31 2019-03-12 惠州领标精密机械有限公司 A kind of insertion method and insertion equipment of flat wire motor stator wire casing insulative pipe sleeve

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109462317A (en) * 2018-08-31 2019-03-12 惠州领标精密机械有限公司 A kind of insertion method and insertion equipment of flat wire motor stator wire casing insulative pipe sleeve

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