CN208771491U - A kind of zero load loading slide system jaw crusher - Google Patents
A kind of zero load loading slide system jaw crusher Download PDFInfo
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- CN208771491U CN208771491U CN201821088351.2U CN201821088351U CN208771491U CN 208771491 U CN208771491 U CN 208771491U CN 201821088351 U CN201821088351 U CN 201821088351U CN 208771491 U CN208771491 U CN 208771491U
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Abstract
A kind of zero load loading slide system jaw crusher, unloaded loading slide system jaw crusher includes rack (1), power spring (12), hammerstone (13), rear lining plate (23), backsight board mounting stand (24), elastic cushion first (25), bumper bracket (26), elastic cushion second (27), its unloaded loading component having, the use when energy obtained when by zero load is converted to work, to reduce the aerodynamic power of jaw crusher needs, due to increasing its power below rated power when being using zero load, thus has power saving function, damping mitigates vibration, to improve bearing service life and machine overall performance, ore is hammered using hammerstone, it can prevent ore from dallying in crushing chamber, mitigate the labor intensity of worker.
Description
Technical field
The invention belongs to mining machineries, more particularly, to a kind of ore crusher.
Background technique
Jaw crusher is commonly called as that jaw is broken also known as tiger mouthful, form crushing chamber, simulation animal by dynamic two pieces of jaws of jaw and quiet jaw
Two jaw movements and complete the crusher of material crushing operation, be widely used in mine smelting, building materials, highway, railway, water conservancy and
Various ores and bulk materials is broken in the industries such as chemical industry, and the maximum compression strength for the material that is broken is 320Mpa.
The outer Crusher nickname Hubei Province literary fame Jaw of Chinese name jaw crusher is broken, tiger mouthful, most common ore crusher
It is divided into single pendulum jaw, physical pendulum jaw, common jaw crusher there are two kinds of duplex plate and single bracket, the former moves at work
Jaw only makees simple arc swing and is also known as simple swing jaw crushing apparatus, and the latter also makees fortune up and down while making arc swing
It is dynamic.
Domestic jaw crusher manufacturing firm technical level difference is very greatly different, has the product of a small number of producers advanced close to the world
Level, and the product of most of producers gap compared with advanced international standard is larger, jaw crusher frame accounts for overall mass
Ratio is very big, wherein casting rack accounts for about 50%, welding stand accounts for about 30%, and external jaw crusher is all welding stand, even
Dynamic jaw also uses welding structure, and jaw crusher is developing direction using welding stand, and domestic jaw crusher frame structure is set
It counts there are many unreasonable examples, reason is exactly not remove arrangement reinforcing rib by crusher actual loading situation,
In recent years, with the increase of opencast mining specific gravity and the use of large excavator, large-scale mine automobile,
And the ore fragmentation that opencut transports ore-breaking plant to reaches 1.5 ~ 2.0 meters, simultaneously as the grade of tcrude ore reduces increasingly,
Want to keep the original production capacity in dressing plant, the yield and muck amount of tcrude ore, therefore jaw crusher must be greatly increased
Develop to large-scale direction, currently, the jaw crusher of the maximum specification of foreign-made is: letter pendulum is 3000 × 2100 millis
Rice is 1800 millimeters to nugget degree, when production capacity is 1100 tons/platform;Physical pendulum is 2100 × 1670 millimeters, and gape is
At 355 millimeters, when production capacity is 3000 tons/platform.
With the appearance of impact-resistant large-size rolling bearing, has replace letter pendulum broken using single toggle jaw crusher both at home and abroad
The trend of machine, this is because the former improves 30% compared with the latter's production capacity in the comparable situation of condition;In the two production capacity
When identical, the former is than the latter weight saving 20% ~ 30%.But the configuration aspects of single toggle jaw crusher are there is also certain problems,
Wait Improvement.
It is to be appreciated that in recent years due to the raising of Chinese large-sized rolling bearing material and the needs of underground coarse smash equipment,
The single toggle jaw crusher trend that also oriented large-scale direction is developed, currently manufactures experimently 900 × 1200 physical pendulum crushers, with setting
The enlargement of standby specification, the adjustment device and safety device of general jaw crusher must use new mechanism, therefore, currently
Another trend of jaw crusher development is exactly that gape uses hydraulic adjustment mechanism, is not only simple rapidly, and at work
It can according to need and be adjusted at any time;Meanwhile the safety device of the excess load of machine is also using hydraulic mechanism, to reach peace
It is complete reliable, also do not damage thrust plate, and after troubleshooting, machine recovers immediately work, both at home and abroad all greatly develop it is this
Hydraulic jaw crusher, China have produced 900 × 1200 hydraulic simple pendular jaw crushers, and in Laiwu iron deposit and Roots's iron ore
Put into production use, production practices prove, the insurance institution of hydraulic jaw crusher and adjustment mechanism, reached security insurance and
Purpose easy to adjust, all right, the deep welcome by post worker.
In terms of the crushing efficiency for improving jaw crusher, in addition to making local improvement in the structure of existing equipment, e.g., increase
Add crushing chamber height, improves production capacity;Reduce gape, increases reduction ratio;Increase dynamic jaw swing speed, it is raw to improve equipment
Production capacity power and other than improving production quality, currently, the new structural crusher of examination is all grinding in each state, e.g., impact jaw crasher,
The jaw crusher of double acting jaw and hydraulicdriven jaw crusher etc..
The working portion of jaw crusher is two pieces of jaws, first is that fixed jaw, vertical or upper end omits flare and is fixed on machine
On body antetheca, another is sewing jaw, and position inclination forms up big and down small crushing chamber with fixed jaw.Sewing jaw is opposite
Fixed jaw does periodic reciprocating motion, when and separate, when and it is close, when separating, material enters crushing chamber, and finished product is from lower part
It draws off;Close to when, be squeezed the material between two pieces of jaws, bending and slabbing action and be crushed.
Jaw crusher is different according to the swing mode of sewing jaw, can be divided into simple swing type jaw crusher, answer
Miscellaneous swing type jaw crusher and comprehensive three kinds of swing type jaw crusher.
For jaw crusher, although structure type is different, their working principle is substantially similar
, only in brief difference makees week to fixed jaw when swing jaw surrounds suspended axle to the motion profile of dynamic jaw
The reciprocating motion of phase property, when and close to when and leave, just when swing jaw is close to fixed jaw, the mine that is between two jaws
Stone is crushed, cleaved and is bent the synergy to fracture and is crushed;When swing jaw leaves fixed jaw, it has been crushed
Under the effect of gravity, the gape through crusher is discharged ore.
Single pendulum jaw principle: dynamic jaw is suspended in mandrel, can be swung, and when eccentric shaft rotates, connecting rod does past up and down
Multiple movement, drives two pieces of thrust plates also to move reciprocatingly, so that dynamic jaw be pushed to do bilateral reciprocation, realizes broken and discharging,
Such crusher uses crank-double-connecting-rod mechanism, although receiving very big broken counter-force on dynamic jaw, and its eccentric shaft and connecting rod
Stress is little, so industrial be made mainframe and medium-sized machine more, for the material of crushing hard, in addition, this crusher work
When making, every motion profile is all the circular arc centered on mandrel on dynamic jaw, and arc radius is equal to the distance of this to axle center,
Upper end circular arc is small, and lower end circular arc is big, and crushing efficiency is lower, and reduction ratio is generally 3-6, since motion profile is simple, therefore claims letter
Single oscillation jaw crusher, simple pendular jaw crusher is compact-sized simple, and the driving members stress such as eccentric shaft is smaller;Since dynamic jaw hangs down
Straight displacement is smaller, and when processing the phenomenon that material rarer overcrushing, the abrasion for moving jaw jaw is smaller.
Compound pendulum type jaw crusher principle: dynamic jaw upper end is hung directly from eccentric shaft, the company as crank link mechanism
Bar is directly driven by the bias of eccentric shaft, and the lower end of the dynamic jaw thrust plate that is hinged supports on the rear wall of rack.When eccentric shaft revolves
When turning, the motion profile of each point is the circumference by hitch point on dynamic jaw, becomes ellipse gradually downward, more to the lower part, oval
Shape is more inclined, is circular arc line until lower part connect the locus of points with thrust plate, due to moving the motion profile of each point on jaw in this machinery
It is more complicated, therefore referred to as toggle-type jaw crusher.
Compound pendulum type jaw crusher compared with simple pendulum-type, its advantage is that: lighter weight, component is less, more compact structure,
Full level is preferable in crusher chamber, and filled material block is uniformly crushed, and is moved the mandatory release finished product discharging in jaw lower end, therefore
Productivity is higher, and the productivity than the simple pendular jaw crusher of same specification is higher by 20-30%, and material block has larger in dynamic jaw lower part
Tumbling motion up and down, be easy to draw off in the shape of cube, in design, dynamic jaw and determine jaw crushing shell should tooth peak to tooth
Paddy, in this way, there are also flecition, material is easier to be crushed, in order to reinforce brokenly when broken to material other than having squeezing action
The service life of slashings, the crushing shell of middle-size and small-size crusher are designed to shape symmetrical above and below, and adjustable head makes after the abrasion of lower part
With;The crushing shell of large-scale jaw crusher is designed to mutually symmetrical with several pieces, uses, breaks to exchange crushing shell after wearing
The material of slashings can select white cast-iron, and white cast-iron hardness is larger, wearability is preferable, source is easy, cheap, disadvantage
That property is crisp, easily snap off, service life it is short, in order to improve the service life of crushing shell, material uses the manganese steel containing 12% or more manganese
More preferably, the most commonly used is ZGMn13, and the toughness of manganese steel is preferable, although hardness is not high, about 210HB, and, because having cold add
The characteristics of work is hardened, can constantly be reinforced under pressure, therefore constantly abrasion is continually strengthened again at work, until wearing up to
It cannot use and just scrap, manganese steel will be by water-tenacity treatment after being crushed plate casting, and the operation of water-tenacity treatment is generally identical as quenching,
It is heated to being quickly cooled down in water after 1000~1100 DEG C the manganese steel crushing shell come is cast out, can be obtained after water-tenacity treatment
To uniform metallographic structure, and metallographic structure is made to be fixed up, avoids naturally-occurring phase transformation in use and make degradation,
The shortcomings that manganese steel is that price is more expensive, but totally considers from service life, cost etc., and ZGMn13 uses the longevity than white cast-iron
Life is long, at low cost.
Utility model content
The origin of technical problem: either single pendulum or physical pendulum, part ore enter after crusher chamber, can all dally
Phenomenon, i.e. ore cannot be broken, and ore lacks corner angle face, rounder and more smooth, it is difficult to attrition crushing, and machine is ceaselessly being transported
Turn, if shutting down at this time, there are ores to block machine for booting, leads to not operate, can only dig out ore by worker, this is obviously very
Uneconomical, therefore, usual way is all that machine does not stall, and worker taps ore using hammerstone, until ore is broken, in this way,
The labor intensity of worker is increased, the labor intensity of usual mine worker is all very big, and the power of a worker is about
0.05 arrives 0.1KW, in addition, crusher has flywheel, flywheel is worked using inertia, but, is limited to processing equipment and dimension
The limitation of the limitation of mechanical processing stroke and the diameter of belt pulley is repaired, the outer diameter of flywheel and the outer diameter of belt pulley all connect very much
Closely, in this way, the diameter of flywheel is also very limited, cause the inertia of flywheel limited, dynamic power machine power has rated power and pole
Limit power, within the power of certain fluctuation range of insufficient rated power, have almost no change to the power demand of machine or
Person varies less, for example, the power value of machine is become 50% or even 80%, either motor from the 20% of rated power now
Or diesel engine is all feasible, but very nearly the same to the loss of electric power either diesel oil, by the work of engine according to one
Process period is divided into two classes, i.e., fully loaded work and load work, fully loaded work refer to that power needs to maintain certain function always
Rate is horizontal, for example, water pumper, drilling machine, carry work refer to power load-light condition alternately, the work of crusher
Exactly belong to the latter, for loaded-up condition, it is understood that there may be it is short of power, but the design of power will receive the influence of multiple factors,
If power is higher by work mechanism, rated power is too high, there is also the price of machine and power supply line, the limitation of power supply capacity, and
Non- is that the higher the better, and for light condition, the power needed is much smaller than the rated power of engine, and utilizing for power has utilization
Space.
Technical solution: a kind of zero load loading slide system jaw crusher, it is characterized in that:
Unloaded loading slide system jaw crusher includes rack 1, power spring 12, hammerstone 13, rear lining plate 23, rear lining plate peace
24, elastic cushion first 25, bumper bracket 26, elastic cushion second 27 are shelved,
The power spring 12 is main zero in the unloaded loading component in unloaded loading slide system jaw crusher
Component;
The hammerstone 13 is the main parts size in the slide system component in unloaded loading slide system jaw crusher;
The rear lining plate 23, backsight board mounting stand 24, elastic cushion first 25, bumper bracket 26, elastic cushion second 27 be it is unloaded plus
The main parts size of dynamic 2 dampening assembly of jaw frame in lotus slide system jaw crusher.
Rack 1 is by left plate 101, front spring 102, right steel plate 103, right support bar 104, left support bar 105, hammerstone position
106, left shaft holder support frame 107, right bearing seat supports frame 108, stiffening plate second 109, stiffening plate first 19, crossbeam 114, stiffening plate
The third 113 compositions,
Its construction is that rack 1 is welded by three blocks of steel plates, and three blocks of steel plates are front spring 102,101 and of left plate respectively
Right steel plate 103 bores acia mounting hole 111 on three blocks of steel plates and dynamic jaw frame undercarriage 22 respectively, is respectively intended to locking side jaw
17, determine jaw 16 and moving jaw plate 10, the side jaw 17 refers to the jaw positioned at 103 inside of left plate 101 and right steel plate, fixed
Jaw 16 refers to that the jaw positioned at 102 inside of front spring, moving jaw plate 10 refer to that the jaw being located on dynamic jaw frame 2, side jaw 17 are determined
The space that jaw 16, moving jaw plate 10 are constituted is exactly crushing chamber,
Left shaft holder support frame 107 and right bearing seat supports frame are respectively welded on the outside of left plate 101 and right steel plate 103
108, left shaft holder support frame 107 and right bearing seat supports frame 108 have bearing block mounting hole 116, for installing bearing block 28, two
A bearing block 28 is respectively intended to installation bearing 56, and bearing 56 is located at the bearing position 52 of eccentric shaft two sides, the bias among eccentric shaft 5
Position 51 is used to install dynamic jaw frame 2, and the belt pulley position 531 or flywheel position 532 at 5 both ends of eccentric shaft are respectively intended to installation 4 He of belt pulley
Flywheel 3, the rear refer to that the rear of dynamic jaw frame 2, front refer to that dynamic jaw frame 2 installs the direction of moving jaw plate 10.
Unloaded loading component is made of power spring 12, power spring axis 222, stiffening plate second 109 and power spring pad 29,
Power spring axis 222 is located at the back upper place of dynamic jaw frame 2, that is, the top or dynamic jaw frame restocking 21 for moving jaw frame undercarriage 22 is arranged in
Rear, power spring axis 222 be 2 or two or more, and be it is symmetrical, power spring 12 is mounted on power spring axis
On 222,109 drilling of stiffening plate second power spring axis hole 112 identical with 222 quantity of power spring axis, power spring axis hole 112
Aperture is greater than 222 diameter of power spring axis, and when specific pore size is with dynamic 2 activity of jaw frame, power spring axis 222 can store power
Spring axis hole 112 is move freely, since 112 aperture of power spring axis hole is greater than 222 diameter of power spring axis, store power bullet
Spring axis 222 installs power spring pad 29, and the internal diameter of power spring pad 29 is greater than 222 5 ~ 10mm of diameter of power spring axis, and outer diameter is big
In power spring axis hole 112, spring 12 is limited between the rear and stiffening plate second 109 of dynamic jaw frame 2 by power spring pad 29, this
Sample, when dynamic jaw frame 2 rearward moves, power spring 12 is compressed, and generates potential energy, when dynamic jaw frame 2 travels forward, stores power bullet
Spring 12 starts to discharge potential energy.
Antiaircraft rotation member is by right support bar 104, left support bar 105, crossbeam 114, hammerstone position 106, hammerstone hydraulic press 15, stone
It hammers hydraulic stem 14, the composition of hammerstone 13 into shape, welds right support bar 104, left support bar 105 in 1 back upper place of rack, crossbeam 114 is welded on
On right support bar 104, left support bar 105, the middle position of crossbeam 114 is provided with hammerstone position 106, and there is hammerstone position in hammerstone position 106
Hole 115, hammerstone position 106 and determine jaw 16 into 15 ° ~ 45° angle, and hammerstone position 106 utilizes the installation of hammerstone position hole 115 hammerstone hydraulic press
15, hammerstone 13 is installed in the front of hammerstone hydraulic stem 14, and when hammerstone 13 does not work, hammerstone hydraulic stem 14 is retracted, in this way, preventing mine
Stone pound it is curved, smash hammerstone hydraulic stem 14, when need hammerstone 13 work when, hammerstone hydraulic stem 14 move ahead, using hammerstone 13 hammering or
The ore of person's abutting crushing chamber.
Dynamic 2 dampening assembly of jaw frame is by dynamic jaw frame restocking 21, dynamic jaw frame undercarriage 22, rear lining plate 23, backsight board mounting stand 24, bullet
Property pad first 25, bumper bracket 26, elastic cushion second 27, stiffening plate first 19, pull rod 182 form, move jaw frame undercarriage 22 and dynamic jaw frame restocking
21 have identical 180 ° of the eccentric shaft hole location 221 of diameter, and two combinations of eccentric shaft hole location 221 form circular eccentric shaft axis hole,
For setting-up eccentricity position 51, dynamic jaw frame undercarriage 22 has rear lining plate hole location 223 and pull rod mounting hole 225,223 rear portion of rear lining plate hole location
Be it is circular, before be opening, facilitate the mobile a certain distance of rear lining plate 23, pull rod mounting hole 225 is round hole, injects and inserts
The rear end aperture of pin, pull rod 182 is equal to bolt outer diameter, in this way, pull rod 182 is rotated around bolt, 182 rear end of pull rod passes through tie rod hole
191 and then installation spring first 181, spring first 181 is locked at pull rod 182 using nut first 18, and pull rod 182 is in spring first 181
Under the action of, buffer function is played, there are rear lining plate circular columns first 231 and rear lining plate circular columns in 23 rear and front end of rear lining plate respectively
Second 232, rear lining plate circular columns first 231 are installed into rear lining plate mounting hole 241, and rear lining plate circular columns second 232 is installed into backsight plate hole
Position 223, rear lining plate mounting hole 241 and rear lining plate hole location 223 and 232 knot of rear lining plate circular columns first 231 and rear lining plate circular columns second
Structure be it is corresponding, rear lining plate mounting hole 241 is located on backsight board mounting stand, backsight board mounting stand 24 rear install elastic cushion
First 25, elastic cushion first 25 and backsight board mounting stand 24 are installed into bumper bracket 26, install elastic cushion second 27 at the rear of bumper bracket 26,
Bumper bracket 26 and elastic cushion second 27 are installed into stiffening plate first 19, and stiffening plate first 19 is welded in rack 1, machine during exercise, after
Liner plate 23 utilizes rear lining plate circular columns first 231 and rear lining plate circular columns second 232, installs respectively in dynamic jaw frame undercarriage 22 and rear lining plate
Frame 24 utilizes circular rotating, mitigates vibration, recycles the elasticity of elastic cushion first 25 to absorb the vibration of backsight board mounting stand 24, utilizes
Elastic cushion second 27 absorbs the vibration of bumper bracket, further mitigates vibration, in addition, the construction auxiliary of power spring 12 mitigates vibration.
The utility model has the advantages that unloaded loading slide system jaw crusher utilizes hydraulic impact hammer, to the jaw for being in idling conditions
Ore in crusher is hammered, and to reach that ore hammering is broken or hammer ore into crusher chamber, prevents ore not
The loosening stopped, so that it is difficult to the crusher machine that is broken, and the state that crusher ceaselessly dallies, it is hammered into shape to not have to worker using hammerstone
It hits, mitigates the labor intensity of worker, improve working ability, because the power of worker only has 0.05 to 0.1KW, and utilize power real
Existing, the requirement to power is very low, only increases the motor of a 100W, and unloaded loading is that power is divided into sky
Load state and loaded-up condition add certain load when power is in light condition, this sub-load of addition is being added
Load state release, in the case where the aerodynamic power of machine is constant, increase the power of machine, for example, power when by zero load by
20% increases to 60%, use when being converted into load for increased 40%, and original machine tool design power is 10KW, then, using the application
Scheme after, it is only necessary to the power of 7KW, 7KW*1.4=9.8KW are approximately equal to 10KW.
Detailed description of the invention
Attached drawing 1 is unloaded loading slide system jaw crusher overall structure diagram;
Attached drawing 2 is unloaded loading slide system jaw crusher overall structure diagram;
Attached drawing 3 is eccentric shaft structure schematic diagram;
Attached drawing 4 is rack construction schematic diagram;
Attached drawing 5 is rack construction schematic diagram;
Attached drawing 6 is jaw frame undercarriage structural schematic diagram,
Attached drawing 7 is jaw frame structural schematic diagram;
Attached drawing 8 is the structural schematic diagram after the explosion of jaw frame;
Attached drawing 9 is jaw frame vibration control structure schematic diagram,
In attached drawing, 1 is rack, and 2 are jaw frame, and 3 be flywheel, and 4 be belt pulley, and 5 be eccentric shaft, and 6 be front fender, and 7 are
Front fender screw rod, 8 be jaw tie down screw, and 9 be front fender spring, and 10 be moving jaw plate, and 11 be side protection board, and 12 be to store power
Spring, 13 be hammerstone, and 14 be hammerstone hydraulic stem, and 15 be hammerstone hydraulic press, and 16 be to determine jaw, and 17 be side jaw, and 18 be nut first,
181 be spring first, and 182 be pull rod, and 19 be stiffening plate first, and 191 be tie rod hole, and 101 be left plate, and 102 be front spring, and 103 are
Right steel plate, 104 be right support bar, and 105 be left support bar, and 106 be hammerstone position, and 107 be left shaft holder support frame, and 108 be right axle
Hold seat supports frame, 109 stiffening plate second, 110 be rack fixation hole, and 111 be jaw mounting hole, and 112 be power spring axis hole, 113
It is stiffening plate third, 114 be crossbeam, and 115 be hammerstone position hole, and 116 be bearing block mounting hole, and 221 be eccentric shaft hole location, and 222 be to store
Power spring shaft, 223 be rear lining plate hole location, and 224 be mounting hole, and 225 be pull rod mounting hole, and 21 are jaw frame restocking, and 22 are jaw
Frame undercarriage, 23 be rear lining plate, and 231 be rear lining plate circular columns first, and 232 be rear lining plate circular columns second, and 24 be backsight board mounting stand,
241 be rear lining plate mounting hole, and 25 be elastic cushion first, and 26 be bumper bracket, and 27 be elastic cushion second, and 28 be bearing block, and 29 be to store power bullet
Spring pad, 51 be eccentric position, and 52 be bearing position, and 531 be belt pulley position, and 532 be flywheel position, and 54 be eccentric position center line, and 55 be main
Axle position center line, 56 be bearing, and 57 be eccentric axle pad, and 521 be eccentric shaft tie down screw.
Specific embodiment
Applicant is explained the structure and working principle of unloaded loading slide system jaw crusher referring to attached drawing, and leads to
Three embodiments are crossed to be illustrated.
The rack of jaw crusher accounts about 30% to the 50% of total quality, and rack divides welded type and cast type, therefore, machine
The construction of frame is all critically important for the quality of product entirety, transport, cost control, the machine of unloaded loading slide system jaw crusher
Frame is welded type, and rack 1 is by left plate 101, front spring 102, right steel plate 103, right support bar 104, left support bar 105, hammerstone
Position 106, right bearing seat supports frame 108, stiffening plate second 109, stiffening plate first 19, crossbeam 114, is reinforced left shaft holder support frame 107
The third 113 composition of plate, for structure, unlike rack 1 and existing jaw crusher structure, be added to right support bar 104,
Left support bar 105, hammerstone position 106, crossbeam 114 and stiffening plate second 109, other structures are with existing jaw crusher structure
It is identical or similar,
Its construction of brief description, rack are welded by three blocks of steel plates, and three blocks of steel plates are front spring 102, left plate respectively
101 and right steel plate 103, acia mounting hole 111 is bored respectively on three blocks of steel plates and dynamic jaw frame undercarriage 22, for locking side jaw
17, moving jaw plate 10, determine jaw 16, the side jaw 17 refers to the jaw positioned at 103 inside of left plate 101 and right steel plate, fixed
Jaw 16 refers to that the jaw on the inside of front spring, moving jaw plate 10 refer to that the jaw being locked on dynamic jaw frame 2, side jaw 17 are determined
The space that jaw 16, moving jaw plate 10 are constituted is exactly crushing chamber,
Left shaft holder support frame 107 and right bearing seat supports frame are respectively welded on the outside of left plate 101 and right steel plate 103
108, left shaft holder support frame 107 and right bearing seat supports frame 108 have the bearing block mounting hole 116 for installing bearing block 28, are used to
Bearing block 28 is installed, two bearing blocks 28 are respectively intended to installation bearing 56, and bearing 56 is located at the bearing position 52 of eccentric shaft two sides, partially
Eccentric position 51 among mandrel 5 is used to install dynamic jaw frame 2, and the belt pulley position or flywheel position 53 at 5 both ends of eccentric shaft are respectively intended to pacify
Thong wheel 4 and flywheel 3, and the rear of jaw crusher has the welding of monolith steel plate and stiffening plate to weld two kinds of techniques, due to this two
Kind of technique is all conventional technical means, is no longer discussed in detail, and the stiffening plate first 19 and stiffening plate in the application the third 113 is to use
Stiffening plate technique, this technique is easy to disassemble and repairs, and the rear refers to that the rear of dynamic jaw frame 2, front refer to dynamic jaw frame 2
The direction of moving jaw plate 10 is installed.
Embodiment 1: the structure and principle of power spring component, power spring component is by power spring 12, power spring axis
222, stiffening plate second 109 and power spring pad 29 form, and power spring axis 222 is located at the rear of dynamic jaw frame 2, show peace in attached drawing
Mounted in the rear of dynamic jaw frame undercarriage 22, the rear of dynamic jaw frame undercarriage 22 or dynamic jaw frame restocking 21 is arranged in actual product, stores power
Spring shaft be 2 or two or more, and be it is symmetrical, power spring 12 is mounted on power spring axis 222, stiffening plate
109 drilling of second power spring axis hole 112 identical with 222 quantity of power spring axis, 112 aperture of power spring axis hole, which is greater than, stores power
Spring shaft diameter, when specific pore size is with dynamic 2 activity of jaw frame, power spring axis 222 can be free in power spring axis hole 112
Activity, since 112 aperture of power spring axis hole is greater than power spring shaft diameter, power spring axis 222 installs power spring
Pad 29, the internal diameter of power spring pad 29 are greater than 5 ~ 10mm of power spring shaft diameter, and outer diameter is greater than power spring axis hole 112, store power
The effect of spring pad is to prevent power spring 12 from entering in power spring axis hole 112, so that forfeiture acts on, spring is limited in
Between the rear and stiffening plate second 109 of dynamic jaw frame 2, in this way, power spring 12 is compressed when dynamic jaw frame 2 rearward moves, produce
Growing situation energy, when dynamic jaw frame 2 travels forward, power spring starts to discharge potential energy, it is only necessary to design the parameter of spring, can obtain
Certain potential energy, in this way, power when the broken impact force obtained is exactly machine run adds spring when carrying out crushing operation
Potential energy.
Embodiment 2: the principle and construction of antiaircraft rotation member, antiaircraft rotation member are horizontal by right support bar 104, left support bar 105
Beam 114, hammerstone position 106, hammerstone hydraulic press 15, hammerstone hydraulic stem 14, hammerstone 13 form, and weld right support in 1 back upper place of rack
Bar 104, left support bar 105, crossbeam 114 are welded on right support bar 104, on left support bar 105, and the interposition of crossbeam 114 installs
It is equipped with hammerstone position 106, there is a hammerstone position hole 115 in hammerstone position 106, hammerstone position and determine jaw into 15 ° ~ 45° angle, the utilization of hammerstone position 106
Hammerstone hydraulic press 15 is installed in hammerstone position hole 115, and hammerstone 13 is installed in the front of hammerstone hydraulic stem 14, installation here refer to welding or
Person using screw rod lock, when hammerstone 13 does not work, hammerstone hydraulic stem 14 retract, in this way, prevent ore pound it is curved, smash hammerstone liquid
Compression bar 14, when needing hammerstone 13 to work, hammerstone hydraulic stem 14 moves ahead, and the ore of crushing chamber is hammered using hammerstone 13.
Embodiment 3: the structure of dynamic jaw frame 2 and the anti-quaking structure of dynamic jaw frame 2 move jaw frame 2 by moving jaw frame restocking 21, moving
Jaw frame undercarriage 22, rear lining plate 23, backsight board mounting stand 24, elastic cushion first 25, bumper bracket 26, elastic cushion second 27, stiffening plate first 19,
Pull rod 182 forms, and has jaw mounting hole 111 to be used to lock moving jaw plate 10 on dynamic jaw frame undercarriage 22, moves jaw frame undercarriage 22 and dynamic jaw
Frame restocking 21 has the eccentric shaft hole location 221 of the identical 180 degree of diameter, and two eccentric pivot hole bit combinations form circular eccentric shaft axis
Hole, is used to setting-up eccentricity position 51, and dynamic jaw frame undercarriage 22 has rear lining plate hole location 223 and pull rod mounting hole 225, rear lining plate hole location 223
Rear portion be it is circular, before be opening, facilitate the mobile a certain distance of rear lining plate, pull rod mounting hole is round hole, inject bolt,
The rear end aperture of pull rod 182 is equal to bolt outer diameter, in this way, pull rod 182 is rotated around bolt, spring first is installed in 182 rear end of pull rod
181, spring first 181 is locked using nut first 18, and pull rod 182 plays buffer function, backsight under the action of spring first 181
There are rear lining plate circular columns first 231 and rear lining plate circular columns second 232 in 23 rear and front end of plate respectively, correspondingly, backsight board mounting stand 24
There is corresponding circular structure with dynamic jaw frame undercarriage 22, during exercise, rear lining plate utilizes circular rotating to machine, mitigates vibration, then benefit
With elastic cushion first 25 and elastic cushion second 27, further mitigate vibration, in addition, its construction of power spring 12 can also mitigate vibration.
Claims (5)
1. a kind of zero load loading slide system jaw crusher, it is characterized in that:
Unloaded loading slide system jaw crusher includes rack (1), power spring (12), hammerstone (13), rear lining plate (23), backsight
Board mounting stand (24), elastic cushion first (25), bumper bracket (26), elastic cushion second (27),
The power spring (12) is main zero in the unloaded loading component in unloaded loading slide system jaw crusher
Part;
The hammerstone (13) is the main parts size in the slide system component in unloaded loading slide system jaw crusher;
The rear lining plate (23), backsight board mounting stand (24), elastic cushion first (25), bumper bracket (26), elastic cushion second (27) are
The main parts size of dynamic jaw frame (2) dampening assembly in unloaded loading slide system jaw crusher.
2. zero load loading slide system jaw crusher according to claim 1, it is characterized in that:
The rack (1) is by left plate (101), front spring (102), right steel plate (103), right support bar (104), left support bar
(105), hammerstone position (106), left shaft holder support frame (107), right bearing seat supports frame (108), stiffening plate second (109), reinforcement
Plate first (19), crossbeam (114), stiffening plate third (113) composition,
Its construction is that rack (1) is welded by three blocks of steel plates, and three blocks of steel plates are front spring (102), left plate (101) respectively
With right steel plate (103), acia mounting hole (111) are bored respectively on three blocks of steel plates and dynamic jaw frame undercarriage (22), are respectively intended to lock
Tight side jaw (17) determines jaw (16) and moving jaw plate (10), and the side jaw (17) refers to positioned at left plate (101) He Yougang
Jaw on the inside of plate (103) determines jaw (16) and refers to jaw on the inside of front spring (102), and moving jaw plate (10), which refers to, to be located at
Jaw on dynamic jaw frame (2), side jaw (17), determine jaw (16), the space of moving jaw plate (10) composition is exactly crushing chamber,
Left shaft holder support frame (107) and right bearing seat supports frame is respectively welded on the outside of left plate (101) and right steel plate (103)
(108), left shaft holder support frame (107) and right bearing seat supports frame (108) have bearing block mounting hole (116), are used to installation axle
It holds seat (28), two bearing blocks (28) are respectively intended to installation bearing (56), and bearing (56) is located at the bearing position of eccentric shaft two sides
(52), the intermediate eccentric position (51) of eccentric shaft (5) is used to install dynamic jaw frame (2), the belt pulley position (531) at eccentric shaft (5) both ends
Or flywheel position (532) are respectively intended to installation belt pulley (4) and flywheel (3), the rear refers to the rear of dynamic jaw frame (2), preceding
Side refers to the direction of dynamic jaw frame (2) installation moving jaw plate (10).
3. zero load loading slide system jaw crusher according to claim 1, it is characterized in that:
The unloaded loading component is by power spring (12), power spring axis (222), stiffening plate second (109) and power spring
(29) composition is padded, power spring axis (222) is located at the back upper place of dynamic jaw frame (2), that is, is arranged in the top of dynamic jaw frame undercarriage (22)
Perhaps the rear power spring axis (222) of dynamic jaw frame restocking (21) is 2 or two or more, and is symmetrical, storage power
Spring (12) is mounted on power spring axis (222), and (109) drilling of stiffening plate second is identical with power spring axis (222) quantity
Power spring axis hole (112), power spring axis hole (112) aperture be greater than power spring axis (222) diameter, specific pore size with
When dynamic jaw frame (2) are movable, power spring axis (222) can be move freely in power spring axis hole (112), due to power spring axis
Hole (112) aperture is greater than power spring axis (222) diameter, and therefore, power spring axis (222) installs power spring pad (29), stores
The internal diameter of power spring pad (29) is greater than power spring axis (222) 5 ~ 10mm of diameter, and outer diameter is greater than power spring axis hole (112), stores
Spring (12) is limited between the rear and stiffening plate second (109) of dynamic jaw frame (2) by power spring pad (29), in this way, when dynamic jaw frame
(2) when rearward moving, power spring (12) is compressed, and generates potential energy, when dynamic jaw frame (2) travels forward, power spring
(12) start to discharge potential energy.
4. zero load loading slide system jaw crusher according to claim 1, it is characterized in that:
The antiaircraft rotation member is by right support bar (104), left support bar (105), crossbeam (114), hammerstone position (106), hammerstone
Hydraulic press (15), hammerstone hydraulic stem (14), hammerstone (13) composition weld right support bar (104), left branch in rack (1) back upper place
Strut (105), crossbeam (114) are welded on right support bar (104), on left support bar (105), and the interposition of crossbeam (114) installs
It is equipped with hammerstone position (106), hammerstone position (106) have hammerstone position hole (115), hammerstone position (106) and determine jaw (16) into 15 ° ~ 45 °
Stone is installed using hammerstone position hole (115) installation hammerstone hydraulic press (15), the front of hammerstone hydraulic stem (14) in angle, hammerstone position (106)
Hammer into shape (13), when hammerstone (13) does not work, hammerstone hydraulic stem (14) retract, in this way, prevent ore pound it is curved, smash hammerstone hydraulic stem
(14), when needing hammerstone (13) to work, hammerstone hydraulic stem (14) moves ahead, and crushing chamber is hammered or pushed against using hammerstone (13)
Ore.
5. zero load loading slide system jaw crusher according to claim 1, it is characterized in that:
Dynamic jaw frame (2) dampening assembly is by dynamic jaw frame restocking (21), dynamic jaw frame undercarriage (22), rear lining plate (23), rear lining plate
Mounting rack (24), elastic cushion first (25), bumper bracket (26), elastic cushion second (27), stiffening plate first (19), pull rod (182) composition, are moved
Jaw frame undercarriage (22) and dynamic jaw frame restocking (21) have identical 180 ° of the eccentric shaft hole location (221) of diameter, two eccentric shaft hole locations
(221) combination forms circular eccentric shaft axis hole, is used to setting-up eccentricity position (51), and dynamic jaw frame undercarriage (22) has rear lining plate hole location
(223) and pull rod mounting hole (225), rear lining plate hole location (223) rear portion is circular, before be opening, facilitate rear lining plate (23)
Mobile a certain distance, pull rod mounting hole (225) is round hole, injects bolt, and the rear end aperture of pull rod (182) is equal to outside bolt
Diameter, in this way, pull rod (182) is rotated around bolt, pull rod (182) rear end passes through tie rod hole (191) and then installation spring first
(181), spring first (181) is locked at pull rod (182) using nut first (18), effect of the pull rod (182) in spring first (181)
Under, buffer function is played, there are rear lining plate circular columns first (231) and rear lining plate circular columns second in rear lining plate (23) rear and front end respectively
(232), rear lining plate circular columns first (231) is installed into rear lining plate mounting hole (241), after rear lining plate circular columns second (232) is installed into
Liner plate hole location (223), rear lining plate mounting hole (241) and rear lining plate hole location (223) and rear lining plate circular columns first (231) and rear lining plate
Circular columns second (232) structure be it is corresponding, rear lining plate mounting hole (241) is located on backsight board mounting stand, in backsight board mounting stand
(24) elastic cushion first (25) are installed at rear, and elastic cushion first (25) and backsight board mounting stand (24) are installed into bumper bracket (26),
Elastic cushion second (27) are installed at the rear of bumper bracket (26), and bumper bracket (26) and elastic cushion second (27) are installed into stiffening plate first (19),
Stiffening plate first (19) is welded on rack (1), machine during exercise, rear lining plate (23) using rear lining plate circular columns first (231) and
Rear lining plate circular columns second (232) utilizes circular rotating in dynamic jaw frame undercarriage (22) and backsight board mounting stand (24) respectively, mitigates shake
It is dynamic, it recycles the elasticity of elastic cushion first (25) to absorb the vibration of backsight board mounting stand (24), is absorbed using elastic cushion second (27) slow
The vibration of frame is rushed, vibration is further mitigated, in addition, power spring (12) construction auxiliary mitigates vibration.
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CN201821088351.2U CN208771491U (en) | 2018-07-10 | 2018-07-10 | A kind of zero load loading slide system jaw crusher |
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CN201821088351.2U CN208771491U (en) | 2018-07-10 | 2018-07-10 | A kind of zero load loading slide system jaw crusher |
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