CN208761009U - A kind of Notebook Battery pad pasting crimping unit - Google Patents
A kind of Notebook Battery pad pasting crimping unit Download PDFInfo
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- CN208761009U CN208761009U CN201821081095.4U CN201821081095U CN208761009U CN 208761009 U CN208761009 U CN 208761009U CN 201821081095 U CN201821081095 U CN 201821081095U CN 208761009 U CN208761009 U CN 208761009U
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Abstract
A kind of Notebook Battery pad pasting crimping unit, it include: flanging component, bottom plate, connecting column, support board, flanging component includes the first slider cylinder, rolls module, moves synchronously component, component realization is moved synchronously to move synchronously, the utilization of two-way ball screw, which simplifies, to move synchronously the internal structure of component, reduces the volume for moving synchronously component, the production cost with reduction crimping unit of double ball screws；Crimping unit replaces artificial pre-flanging operation, tentatively improves the qualification rate and flanging efficiency of pre-flanging operation, ensure that the consistency of battery pad pasting flanging shape；Moved synchronously in crimping unit battery in component it is unidirectional on two groups of rolling modules and meanwhile move, simultaneously flanging further improve flanging efficiency, the setting of battery jig expands the range of the operable battery variety of crimping unit, the setting of battery holding tank realizes the pre- flanging of battery pad pasting, the operation that silica gel idler wheel goes up and down pre- flanging is eliminated, flanging efficiency is further speeded up.
Description
Technical field
Utility model is related to Notebook Battery Filming Technology field, and specially a kind of Notebook Battery pad pasting is filled with flanging
It sets.
Background technique
After Notebook Battery is completed, it usually needs pass through pad pasting packing processes, i.e., using will be entire after pad pasting flanging
Notebook Battery is fully wrapped around, on the one hand pastes our factory on the packaging film on the outside of battery convenient for battery assembly manufacturer
On the other hand trade mark avoids generating frictional static in transit in packing batteries in package boxes, scrapes scuffing of wearing.Traditional Notebook Battery patch
Membrane operations generally carry out manual pad pasting pre-flanging operation by the dustless gloves that insulate by operator, and general operation process is first by pad pasting
Glue surface film paste the front of battery, the battery front side for posting pad pasting is then turned to least significant end manually, by pad pasting along
The direction of battery arris, which folds, pastes, and the service speed of hand-operated edge fold is slow, qualification rate is lower, the flanging shape of battery outer layer pad pasting
It is irregular, in order to solve this phenomenon, it would be highly desirable to which one kind is exclusively used in Notebook Battery pad pasting crimping unit.
Summary of the invention
A kind of Notebook Battery pad pasting crimping unit includes: flanging component, bottom plate 1, connecting column 2, support board 3；
Flanging component includes that two 5, one groups of module of rolling of the first slider cylinder 4, two move synchronously component, motor 6,
Middle rolling module 5 includes silica gel idler wheel 51, rolling bearing 52, idler wheel connecting plate 53, connecting plate 54, and silica gel idler wheel 51 includes inside
Quoit and the silica gel sheath that is wrapped on the outside of quoit, the outer circle snare of rolling bearing 52, which connects, is fixed on 51 inside of silica gel idler wheel
Fixing axle is nested and fixed in the circle center hole of quoit, in the interior circle circle center hole of rolling bearing 52, what both ends were threaded
The both ends of fixing axle, which will pass through in the both side plate mounting hole of 53 front end roller mounting slot 531 of idler wheel connecting plate and by nut, to pacify
It fills axis and both side plate is rigidly connected, the rear end plate face of idler wheel connecting plate 53 is machined with kidney-shaped counter sink 532, connecting plate 54 and first
The power output shaft of slider cylinder 4 is fixedly connected, and idler wheel connecting plate 53 is fixedly connected with i.e. bolt with 54 screw of connecting plate and successively wears
Cross kidney-shaped counter sink 532, the two spiral shell is solidly connected by the threaded hole on connecting plate 54, the outer panel of the first slider cylinder 4 is screwed in
In the vertical kidney-shaped counter sink 411 of air cylinder fixed plate 41, air cylinder fixed plate 41 is vertically screwed in the translation plates for moving synchronously component
Air cylinder fixed plate 41 is driven to drive 4, two rolling modules 5 of the first slider cylinder by translating the translational motion of plate on part
Translational motion is done, wherein the both ends for moving synchronously component are each to be equipped with translation plate relatively, motor 6 provides to move synchronously component
Motion-promotion force makes to move synchronously two in component translation plates and does translational motion that is relatively close or being relatively distant from；
Crimping unit includes two groups of flanging components that structure is identical, placement position is different, respectively X-axis flanging component, Y-axis
Flanging component, wherein two groups of flanging components are put with "+" font intersecting vertical, X-axis flanging component Y-axis flanging component just on
The symmetrical center positions projection in the horizontal plane of side and X-axis flanging component, Y-axis flanging component is overlapped, in Y-axis flanging component
It moves synchronously component screw to be fixed on bottom plate 1, the base surface that component both ends are moved synchronously in X-axis flanging component passes through X-axis
7 screw of flanging component support plate is fixed on bottom plate 1, and support board 3 is that four seamed edge centers of rectangular slab are machined with and keep away a square
Structure after shape slot 31, the plate face of 3 corner location of support board are machined with countersunk head threaded hole 32, and the both ends of the surface of connecting column 2 are machined with
The tapped blind hole of central axial direction, is threaded hole on bottom plate 1, the both ends of connecting column 2 by bolt respectively with loading
Support board 3 is parallel to bottom plate 1 and fixed and positioned at X-axis flanging by the threaded hole connection on the countersunk head threaded hole 32, bottom plate 1 on plate 3
The position directly above of component, Y-axis flanging component is symmetrily processed on the cylindrical side of connecting column 2 flat for spanner fixed two
Face structure 21；
Wherein, the operating of the motor 6 in flanging component, the first slider cylinder 4 operates under PLC controller order, carries
The center of object plate 3 is threaded through-hole 33, and the underface of support board 3 is inherently controlled with PLC by 33 spiral shell of tapped through hole
The photoelectric sensor 8 of device connection incudes the presence for whether having battery product on support board 3.
When Notebook Battery pad pasting: glue surface film being pasted onto the positive plate face of battery first, then through the vacuum of the prior art
The battery face absorption for pasting sticky surface film is first overturn battery to the vertical court of plate face for pasting sticky surface film by absorption overturning component again
Under, battery is adsorbed using vacuum suction component in the prior art and the support board 3 that is moved in above-mentioned crimping unit it is upper
Plate face, first start Y-axis flanging component in the first slider cylinder 4 lifting to need flanging and be located at support board 3 keep away a groove 31
Point the underface of glue surface back of the membrane glue surface film is jacked up upwards doing ascending motion, when rolling module 5 includes silica gel idler wheel 51
Lower rolling surface and battery upper planar registration after start motor 6；Motor 6, which provides translational power to move synchronously component, makes two
Rolling module 5 moves toward one another, by the glue surface film of battery Y-axis two sides to rolling at battery center and glue surface film is made to be pasted onto electricity
Pond upper face, motor 6 stops after two rolling modules 5 collide with each other or roll to the edge of glue surface film in Y-axis flanging component
Operating, the first slider cylinder 4 are done the first slider cylinder 4 after ascending motion drives two rolling modules 5 to leave battery surface and are stopped,
6 antiport of motor, two rolling modules 5 are done mutually from moving to original position in Y-axis flanging component；
PLC controller can repeat relevant device in mentioned order control X-axis flanging component and operate the battery glue at X-axis both ends
Facial mask doubling simultaneously pastes battery upper face, this process can refer to the operation of Y-axis flanging component, be not repeated to state.Above-mentioned folding
Side component can replace artificial flanging, will not leave spot in battery attachment film surface, while controlling the case where operating in PLC controller
Under, repeatable accuracy is high, so the shape of battery pad pasting can keep height consistent, furthermore, the presence for moving synchronously component allows X, Y
Two rolling modules 5 in axis flanging component can move synchronously under the action of same motor 6, make battery X, Y-axis two sides
Glue surface film can carry out pre-flanging operation simultaneously, accelerate flanging speed.
Preferably, the Notebook Battery pad pasting crimping unit, moving synchronously component includes gear module 9, two rollings
First gear 91 is nested and fixed on the power output shaft of motor 6 in ballscrew 10, and second gear 93 is sleeved and fixed in the first ball
It is interlocked close to the end of motor 6, first gear 91 and second gear 92 by chain in screw rod 101, the first ball screw 101,
Second ball screw 102 is respectively sleeved on third gear 93, the 4th gear 94 far from one end of motor, wherein third gear 93,
Engage connection between 4th gear 94, motor 6 operate after by the connection of chain between first gear 91 and second gear 92, the
The rotational power for engaging connection transmission electrical machine 6 between three gears 93 and the 4th gear 94, the rolling of the first ball screw 101, second
A swivel nut is respectively sleeved on ballscrew 102, the intrinsic first translational motion plate of spiral shell on the swivel nut of the first ball screw 101
1011, spiral shell intrinsic second translational motion plate 1021 (the first and second translational motion plate and spiral shell on the swivel nut on the second ball screw 102
Set can be collectively referred to as translation plate), wherein the equal spiral shell in upper surface of the first translational motion plate 1011, the second translational motion plate 1021 is intrinsic
Air cylinder fixed plate 41, after motor 6 starts, the first translational motion plate 1011, the second translational motion plate 1021 will drive cylinder and fix
Plate 41 so drive the first slider cylinder 4, two rolling modules 5 do it is opposite, mutually from translational motion, two rolling modules 5 are in X
Axis flanging component, the symmetrical centre two sides of Y-axis flanging component are symmetrical；The surrounding for moving synchronously component is provided with dust-proof coaming plate
It is realized between (not marked in figure) and ball screw 10 and dust-proof coaming plate by rolling bearing and is connected without rolling friction type.
The above-mentioned setting moved synchronously in component by gear module 9 reduces the number of motor 6, and a motor 6 drives
Two ball screws 10 move synchronously, and cost is relatively low for ball screw 10, this moves synchronously component and is meeting bi-directional synchronization fortune
Integrally-built production cost is greatly reduced while dynamic.
Preferably, the Notebook Battery pad pasting crimping unit, moving synchronously component includes a two-way ball screw,
Socket is there are two swivel nut on two-way ball screw and two swivel nuts are symmetrically distributed on lengthwise centers position two sides, two swivel nuts
The Guan County Jun Luo is equipped with translational motion plate, and air cylinder fixed plate 41 is vertically fixed on translational motion plate, the power output shaft of motor 6,
Gear is nested and fixed in two-way ball screw end, and by chain drive, the surrounding for moving synchronously component is provided with two gears
Dust-proof coaming plate (not marked in figure) and between two-way ball screw and dust-proof coaming plate by rolling bearing realize without rolling friction type
Connection.
It moves synchronously in component and completes X-axis flanging component using a two-way ball screw, two in Y-axis flanging component
A rolling module 5 moves synchronously, and the use of two-way ball screw, which simplifies, to move synchronously the structure of component, reduces synchronous fortune
The volume of dynamic component, but the higher cost of two-way ball screw, so needing to be selected according to the respective demand of producer.
Preferably, the Notebook Battery pad pasting crimping unit further includes the rectangular-shaped battery being fixed on support board 3
Jig 11, the upper surface of battery jig 11 are machined with the product holding tank of placing battery product, the bottom surface processing of battery jig 11
There is tapped blind hole, through-hole, the tapped through hole of screw bolt passes support board 3,11 bottom of battery jig are threaded on support board 3
Battery jig 11 is fixed on the upper face of support board 3 by the tapped blind hole in face, wherein is added in the product holding tank of battery jig 11
Work has the smooth hole 111 being connected to tapped through hole 33 in support board, convenient for the presence of 8 induced cell product of photoelectric sensor.
It needs the battery variety of pad pasting flanging, size, shape varied, need to only replace on support board 3 corresponding electric
Pond jig 11 can meet the pre-flanging operation of a variety of Notebook Battery pad pastings, secondly, the battery that lower face posts glue surface film is put
Into the product holding tank of battery jig 11, battery pad pasting all can be by product holding tank in the two sides pad pasting of X-axis, Y direction
Inner side edge is folded up, and eliminates X-axis flanging component, silica gel idler wheel 51 is by the operation of pad pasting flanging in Y-axis flanging component, into one
Step simplifies pre-flanging operation step, improves flanging efficiency.
Preferably, the Notebook Battery pad pasting crimping unit, the depth of product holding tank is lower than in battery jig 11
Battery product thickness, and the difference of the two is 0.5mm~2.5mm.
Battery product is higher by 11 0.5mm of battery jig~2.5mm after being put into product holding tank, convenient in rolling module 5
The lower rolling surface of silica gel idler wheel 51, which is sufficiently in rolling contact with battery surface, guarantees that pad pasting is tight in the flatness of battery surface and pressing
Density avoids the presence of rolling blind area.But being higher by distance should not be too large, and otherwise will lead to the inner side edge of product holding tank to pad pasting
Pre- flanging effect it is poor, cause pad pasting flanging degree of gathering lower.
Preferably, the Notebook Battery pad pasting crimping unit, roller mounting slot 531, kidney-shaped in idler wheel connecting plate 53
Plate face between counter sink 532 is machined with a hand hole 533.On the one hand it is convenient for worker to hold idler wheel the setting of hand hole 533
Connecting plate 53 carries out disassembling operations, on the other hand mitigates the weight of idler wheel connecting plate 53.
Preferably, the Notebook Battery pad pasting crimping unit moves synchronously the first translational motion plate in component
1011, the side of the second translational motion plate 1021 is equipped with optoelectronic induction piece 121, moves synchronously in component and installs on dust-proof coaming plate
There are three the photoelectric sensor 122 that is spacedly distributed and three photoelectric sensors respectively correspond motor 6 positive rotation extreme position,
Origin position, negative rotation turn extreme position, and photoelectric sensor 122 is connect with PLC controller, and PLC controller is according to photoelectric sensor
The rotation of 122 signal control motor 6.
Photoelectric sensor 122, optoelectronic induction piece 121 setting convenient for PLC controller control motor 6 rotation, avoid because
Damage caused by 6 inordinate rotation of motor causes structure to collide with each other.
Preferably, the Notebook Battery pad pasting crimping unit, the first translational motion plate 1011, the second translational motion plate
1021 upper face, which is machined with, keeps away a groove immediately below the first slider cylinder 4.First translational motion plate 1011, second is flat
The setting that a groove is kept away in movement movable plate 1021 can neutralize a part height of the first slider cylinder 4, avoid X-axis flanging component, Y
The effect absolute altitude that module 5 is rolled in axis flanging component is excessively high, and then controls the height of crimping unit within limits.
Detailed description of the invention:
Specific embodiment is further described with reference to the accompanying drawing, in which:
Fig. 1 is the overall schematic for the Notebook Battery pad pasting crimping unit that utility model is related to；
Fig. 2 is X-axis flanging modular construction folding schematic diagram in Notebook Battery pad pasting crimping unit that utility model is related to；
Fig. 3 is X-axis flanging modular construction folding schematic diagram in Notebook Battery pad pasting crimping unit that utility model is related to；
Fig. 4 is idler wheel connecting board structure schematic diagram in Notebook Battery pad pasting crimping unit that utility model is related to；
Fig. 5 is the connection of silica gel idler wheel and rolling bearing in Notebook Battery pad pasting crimping unit that utility model is related to
Schematic diagram；
Fig. 6 is the structural schematic diagram of battery jig in Notebook Battery pad pasting crimping unit that utility model is related to；
It is as follows to number corresponding specific structure:
Bottom plate 1, connecting column 2, planar structure 21, support board 3 keep away a rectangular channel 31, countersunk head threaded hole 32, tapped through hole
33, the first slider cylinder 4, air cylinder fixed plate 41, vertical kidney-shaped counter sink 411, rolling module 5, silica gel idler wheel 51, rolling bearing
52, idler wheel connecting plate 53, roller mounting slot 531, kidney-shaped counter sink 532, hand hole 533, connecting plate 54, motor 6, X-axis folding
Side component support plate 7, photoelectric sensor 8, gear module 9, first gear 91, second gear 92, third gear 93, the 4th gear
94, ball screw 10, the first ball screw 101, the first translational motion plate 1011, the second ball screw 102, the second translational motion
Plate 1021, battery jig 11, smooth hole 111, optoelectronic induction piece 121, photoelectric sensor 122,
Utility model that the following detailed description will be further explained with reference to the above drawings.
Specific embodiment
Case 1 is embodied:
A kind of Notebook Battery pad pasting crimping unit includes: flanging component, bottom plate 1, connecting column 2, support board 3；Flanging
Component includes that two 5, one groups of module of rolling of the first slider cylinder 4, two move synchronously component, motor 6, wherein rolling module 5
Including silica gel idler wheel 51, rolling bearing 52, idler wheel connecting plate 53, connecting plate 54, silica gel idler wheel 51 include inside quoit and
The silica gel sheath being wrapped on the outside of quoit, the outer circle snare of rolling bearing 52 connect the circle for being fixed on 51 inner metal circle of silica gel idler wheel
In heart hole, it is nested and fixed fixing axle in the interior circle circle center hole of rolling bearing 52, the two of the fixing axle that both ends are threaded
End is in the both side plate mounting hole of 53 front end roller mounting slot 531 of idler wheel connecting plate and passes through nut for installation axle and two sides
Plate rigid connection, the rear end plate face of idler wheel connecting plate 53 are machined with kidney-shaped counter sink 532, connecting plate 54 and the first slider cylinder 4
Power output shaft be fixedly connected, idler wheel connecting plate 53 is fixedly connected with i.e. bolt with 54 screw of connecting plate and successively passes through kidney-shaped countersunk head
The two spiral shell is solidly connected by the threaded hole on hole 532, connecting plate 54, and the outer panel of the first slider cylinder 4 is screwed in air cylinder fixed plate
In 41 vertical kidney-shaped counter sink 411, air cylinder fixed plate 41 is vertically screwed on the translation plate for move synchronously component by flat
The translational motion for moving plate drives air cylinder fixed plate 41 and then 4, two rolling modules 5 of the first slider cylinder is driven to do translation fortune
It is dynamic, wherein the both ends for moving synchronously component it is each it is opposite translation plate is installed, motor 6 is to move synchronously component and provide movement to move
Power makes to move synchronously two in component translation plates and does translational motion that is relatively close or being relatively distant from；
Crimping unit includes two groups of flanging components that structure is identical, placement position is different, respectively X-axis flanging component, Y-axis
Flanging component, wherein two groups of flanging components are put with "+" font intersecting vertical, X-axis flanging component Y-axis flanging component just on
The symmetrical center positions projection in the horizontal plane of side and X-axis flanging component, Y-axis flanging component is overlapped, in Y-axis flanging component
It moves synchronously component screw to be fixed on bottom plate 1, the base surface that component both ends are moved synchronously in X-axis flanging component passes through X-axis
7 screw of flanging component support plate is fixed on bottom plate 1, and support board 3 is that four seamed edge centers of rectangular slab are machined with and keep away a square
Structure after shape slot 31, the plate face of 3 corner location of support board are machined with countersunk head threaded hole 32, and the both ends of the surface of connecting column 2 are machined with
The tapped blind hole of central axial direction, is threaded hole on bottom plate 1, the both ends of connecting column 2 by bolt respectively with loading
Support board 3 is parallel to bottom plate 1 and fixed and positioned at X-axis flanging by the threaded hole connection on the countersunk head threaded hole 32, bottom plate 1 on plate 3
The position directly above of component, Y-axis flanging component is symmetrily processed on the cylindrical side of connecting column 2 flat for spanner fixed two
Face structure 21；Wherein, the operating of the motor 6 in flanging component, the first slider cylinder 4 operates under PLC controller order, carries
The center of object plate 3 is threaded through-hole 33, and the underface of support board 3 is inherently controlled with PLC by 33 spiral shell of tapped through hole
The photoelectric sensor 8 of device connection incudes the presence for whether having battery product on support board 3.
Wherein, moving synchronously component includes a two-way ball screw, on two-way ball screw socket there are two swivel nut and
Two swivel nuts are symmetrically distributed in lengthwise centers position two sides, and two swivel nut Shang Jun spiral shell Guan County are equipped with translational motion plate, and cylinder is solid
Fixed board 41 is vertically fixed on translational motion plate, and the power output shaft of motor 6, two-way ball screw end are sleeved and fixed with teeth
Wheel, for two gears by chain drive, the surrounding for moving synchronously component is provided with dust-proof coaming plate (not marking in figure) and two-way ball
It is realized between screw rod and dust-proof coaming plate by rolling bearing and is connected without rolling friction type.
Further, crimping unit further includes the rectangular-shaped battery jig 11 being fixed on support board 3, battery jig 11
Upper surface is machined with the product holding tank of placing battery product, and the bottom surface of battery jig 11 is threaded blind hole, on support board 3
It is threaded through-hole, the tapped through hole of screw bolt passes support board 3, the tapped blind hole of 11 bottom surface of battery jig control battery
Tool 11 is fixed on the upper face of support board 3, wherein is machined in the product holding tank of battery jig 11 logical with screw thread in support board
The smooth hole that hole 33 is connected to, convenient for the presence of 8 induced cell product of photoelectric sensor.Preferably, product holds in battery jig 11
Receive slot depth lower than battery product thickness, and the difference of the two is 2mm.
Further, the plate face in idler wheel connecting plate 53 between roller mounting slot 531, kidney-shaped counter sink 532 is machined with handle
Hand hole 533.
Further, the side of the first translational motion plate 1011 in component, the second translational motion plate 1021 is moved synchronously
Optoelectronic induction piece 121 is installed, the photoelectric sensor being spacedly distributed there are three installing on dust-proof coaming plate in component is moved synchronously
122 and three photoelectric sensors respectively correspond positive rotation extreme position, origin position, the negative rotation of motor 6 and turn extreme position, photoelectricity
Inductor 122 is connect with PLC controller, and PLC controller is according to the rotation of the signal control motor 6 of photoelectric sensor 122.
Further, the first translational motion plate 1011, the second translational motion plate 1021 upper face be machined with positioned at first
A groove is kept away immediately below slider cylinder 4.
The crimping unit of Notebook Battery pad pasting involved in this specific embodiment replaces artificial pre-flanging operation, preliminary to be promoted
The qualification rate and flanging efficiency of pre-flanging operation, ensure that the consistency of battery pad pasting flanging shape；Synchronous fortune in crimping unit
In dynamic component battery it is unidirectional on two groups of rolling modules 5 move simultaneously, flanging further improves flanging efficiency, synchronous fortune simultaneously
The movement for controlling a rolling module 5 in dynamic component respectively by two ball screws 10 for sharing a motor 6, synchronizes realizing
The production cost of crimping unit is reduced while movement；The setting of battery jig 11 expands the operable battery of crimping unit
The range of type, the setting of battery holding tank realize the pre- flanging of battery pad pasting, eliminate silica gel idler wheel 51 and go up and down pre- flanging
Operation, further speed up flanging efficiency.
Case 2 is embodied:
A kind of Notebook Battery pad pasting crimping unit includes: flanging component, bottom plate 1, connecting column 2, support board 3；Flanging
Component includes that two 5, one groups of module of rolling of the first slider cylinder 4, two move synchronously component, motor 6, wherein rolling module 5
Including silica gel idler wheel 51, rolling bearing 52, idler wheel connecting plate 53, connecting plate 54, silica gel idler wheel 51 include inside quoit and
The silica gel sheath being wrapped on the outside of quoit, the outer circle snare of rolling bearing 52 connect the circle for being fixed on 51 inner metal circle of silica gel idler wheel
In heart hole, it is nested and fixed fixing axle in the interior circle circle center hole of rolling bearing 52, the two of the fixing axle that both ends are threaded
End is in the both side plate mounting hole of 53 front end roller mounting slot 531 of idler wheel connecting plate and passes through nut for installation axle and two sides
Plate rigid connection, the rear end plate face of idler wheel connecting plate 53 are machined with kidney-shaped counter sink 532, connecting plate 54 and the first slider cylinder 4
Power output shaft be fixedly connected, idler wheel connecting plate 53 is fixedly connected with i.e. bolt with 54 screw of connecting plate and successively passes through kidney-shaped countersunk head
The two spiral shell is solidly connected by the threaded hole on hole 532, connecting plate 54, and the outer panel of the first slider cylinder 4 is screwed in air cylinder fixed plate
In 41 vertical kidney-shaped counter sink 411, air cylinder fixed plate 41 is vertically screwed on the translation plate for move synchronously component by flat
The translational motion for moving plate drives air cylinder fixed plate 41 and then 4, two rolling modules 5 of the first slider cylinder is driven to do translation fortune
It is dynamic, wherein the both ends for moving synchronously component it is each it is opposite translation plate is installed, motor 6 is to move synchronously component and provide movement to move
Power makes to move synchronously two in component translation plates and does translational motion that is relatively close or being relatively distant from；Crimping unit includes
The flanging component that two groups structure is identical, placement position is different, respectively X-axis flanging component, Y-axis flanging component, wherein two groups of foldings
Side component is put with "+" font intersecting vertical, surface and X-axis flanging component, Y-axis of the X-axis flanging component in Y-axis flanging component
The projection of the symmetrical center positions of flanging component in the horizontal plane is overlapped, and the component screw that moves synchronously in Y-axis flanging component is consolidated
It is scheduled on bottom plate 1, the base surface that component both ends are moved synchronously in X-axis flanging component passes through 7 screw of X-axis flanging component support plate
It is fixed on bottom plate 1, support board 3 is that four seamed edge centers of rectangular slab are machined with the structure after keeping away a rectangular channel 31, loading
The plate face of 3 corner location of plate is machined with countersunk head threaded hole 32, and the screw thread that the both ends of the surface of connecting column 2 are machined with central axial direction is blind
Hole, is threaded hole on bottom plate 1, the both ends of connecting column 2 by bolt respectively on support board 3 countersunk head threaded hole 32,
Support board 3 is parallel to the fixation of bottom plate 1 and is located at X-axis flanging component, Y-axis flanging component just by the threaded hole connection on bottom plate 1
Top position is symmetrily processed with two planar structures 21 fixed for spanner on the cylindrical side of connecting column 2；Wherein, flanging group
The operating of motor 6, the first slider cylinder 4 in part operates under PLC controller order, the center processing of support board 3
There is tapped through hole 33, the underface of support board 3 passes through the photoelectric sensor 8 that 33 spiral shell of tapped through hole is inherently connect with PLC controller
Whether the presence of battery product is had on induction support board 3.
Wherein, moving synchronously component includes gear module 9, two ball screws 10, is socketed on the power output shaft of motor 6
It is fixed with first gear 91, second gear 93 is sleeved and fixed the end in the first ball screw 101 close to motor 6, the first tooth
Wheel 91 is interlocked with second gear 92 by chain, the first ball screw 101, the second ball screw 102 one end far from motor point
It is not socketed with third gear 93, the 4th gear 94, connection is wherein engaged between third gear 93, the 4th gear 94, motor 6 operates
Pass through the company of engagement between chain connection, third gear 93 and the 4th gear 94 between first gear 91 and second gear 92 afterwards
The rotational power of transmission electrical machine 6 is connect, a swivel nut is respectively sleeved on the first ball screw 101, the second ball screw 102, the
The intrinsic first translational motion plate 1011 of spiral shell on the swivel nut of one ball screw 101, spiral shell is intrinsic on the swivel nut on the second ball screw 102
Second translational motion plate 1021 (the first and second translational motion plate and swivel nut can be collectively referred to as translation plate), wherein the first translational motion
The intrinsic air cylinder fixed plate 41 of the equal spiral shell in upper surface of plate 1011, the second translational motion plate 1021, after motor 6 starts, the first translation fortune
Movable plate 1011, the second translational motion plate 1021 will drive air cylinder fixed plate 41 and then drive 4, two rolling forging dies of the first slider cylinder
Block 5 do it is opposite, mutually from translational motion, two rolling modules 5 are in the symmetrical centre two sides of X-axis flanging component, Y-axis flanging component
It is symmetrical；Move synchronously component surrounding be provided with dust-proof coaming plate (not marked in figure) and ball screw 10 and dust-proof coaming plate it
Between by rolling bearing realize without rolling friction type connect.
Further, crimping unit further includes the rectangular-shaped battery jig 11 being fixed on support board 3, battery jig 11
Upper surface is machined with the product holding tank of placing battery product, and the bottom surface of battery jig 11 is threaded blind hole, on support board 3
It is threaded through-hole, the tapped through hole of screw bolt passes support board 3, the tapped blind hole of 11 bottom surface of battery jig control battery
Tool 11 is fixed on the upper face of support board 3, wherein is machined in the product holding tank of battery jig 11 logical with screw thread in support board
The smooth hole that hole 33 is connected to, convenient for the presence of 8 induced cell product of photoelectric sensor, it is preferred that product holds in battery jig 11
Receive slot depth lower than battery product thickness, and the difference of the two is 0.8mm.
Further, the plate face in idler wheel connecting plate 53 between roller mounting slot 531, kidney-shaped counter sink 532 is machined with handle
Hand hole 533.
Further, the side of the first translational motion plate 1011 in component, the second translational motion plate 1021 is moved synchronously
Optoelectronic induction piece 121 is installed, the photoelectric sensor being spacedly distributed there are three installing on dust-proof coaming plate in component is moved synchronously
122 and three photoelectric sensors respectively correspond positive rotation extreme position, origin position, the negative rotation of motor 6 and turn extreme position, photoelectricity
Inductor 122 is connect with PLC controller, and PLC controller is according to the rotation of the signal control motor 6 of photoelectric sensor 122.
Further, the first translational motion plate 1011, the second translational motion plate 1021 upper face be machined with positioned at first
A groove is kept away immediately below slider cylinder 4.
The crimping unit of Notebook Battery pad pasting involved in this specific embodiment replaces artificial pre-flanging operation, preliminary to be promoted
The qualification rate and flanging efficiency of pre-flanging operation, ensure that the consistency of battery pad pasting flanging shape；Synchronous fortune in crimping unit
In dynamic component battery it is unidirectional on two groups of rolling modules 5 move simultaneously, flanging further improves flanging efficiency, synchronous fortune simultaneously
In dynamic component two-way ball screw control simultaneously two rolling modules 5 it is opposite, away from movement, while realization moves synchronously
It simplifies and moves synchronously the internal structure of component, reduces the volume for moving synchronously component；The setting of battery jig 11 expands
The range of the operable battery variety of crimping unit, the setting of battery holding tank realize the pre- flanging of battery pad pasting, eliminate
Silica gel idler wheel 51 goes up and down the operation of pre- flanging, further speeds up flanging efficiency.
The several embodiments of utility model above described embodiment only expresses, the description thereof is more specific and detailed, but
It cannot be understood as the limitations to utility model patent range.It should be pointed out that for the ordinary skill of this field
For personnel, under the premise of not departing from utility model design, various modifications and improvements can be made, these belong to practical
Novel protection scope.Therefore, the scope of protection shall be subject to the appended claims for utility model patent.
Claims (8)
1. a kind of Notebook Battery pad pasting crimping unit, comprising: flanging component, bottom plate, connecting column, support board；
Flanging component includes two the first slider cylinders, two rolling modules, moves synchronously component, motor, wherein rolling module
Including silica gel idler wheel, rolling bearing, idler wheel connecting plate, connecting plate, silica gel idler wheel includes the quoit of inside and is wrapped in metal
The silica gel sheath in outside is enclosed, the outer circle snare of rolling bearing connects in the circle center hole for being fixed on silica gel idler wheel inner metal circle, the axis of rolling
Fixing axle is nested and fixed in the interior circle circle center hole held, the both ends for the fixing axle that both ends are threaded pass through idler wheel connecting plate
It is rigidly connected in the both side plate mounting hole of front end roller mounting slot and by nut by installation axle and both side plate, idler wheel connecting plate
Rear end plate face be machined with kidney-shaped counter sink, connecting plate is fixedly connected with the power output shaft of the first slider cylinder, idler wheel connection
Plate is fixedly connected with that i.e. bolt successively passes through kidney-shaped counter sink, the two spiral shell is connected by the threaded hole on connecting plate with connecting plate screw
It connects, the outer panel of the first slider cylinder is screwed in the vertical kidney-shaped counter sink of air cylinder fixed plate, and the vertical spiral shell of air cylinder fixed plate is solid
Air cylinder fixed plate is driven to drive first to slide by translating the translational motion of plate on the translation plate for move synchronously component
Platform cylinder, two rolling modules do translational motion, wherein the both ends for moving synchronously component are each to be equipped with translation plate, motor relatively
Power is provided makes to move synchronously two in component translation plates to move synchronously component and does relatively close or be relatively distant from flat
Shifting movement；
Crimping unit includes two groups of flanging components that structure is identical, placement position is different, respectively X-axis flanging component, Y-axis flanging
Component, wherein two groups of flanging components are put with "+" font intersecting vertical, X-axis flanging component Y-axis flanging component surface and
X-axis flanging component, Y-axis flanging component symmetrical center positions be overlapped in the projection of horizontal plane, the synchronous fortune in Y-axis flanging component
Dynamic component screw is fixed on bottom plate, and the base surface that component both ends are moved synchronously in X-axis flanging component passes through X-axis flanging component
Support plate screw is fixed on bottom plate, and support board is that four seamed edge centers of rectangular slab are machined with the structure for keeping away a rectangular channel,
The plate face of support board corner location is machined with countersunk head threaded hole, and the screw thread that the both ends of the surface of connecting column are machined with central axial direction is blind
Hole, is threaded hole on bottom plate, and the both ends of connecting column pass through the bolt spiral shell with the countersunk head threaded hole of support board, bottom plate respectively
Support board is parallel to the position directly above that bottom plate is fixed and is located at X-axis flanging component, Y-axis flanging component, connection by pit connection
Two planar structures fixed for spanner are symmetrily processed on the cylindrical side of column；
Wherein, the operating of the motor in flanging component, the first slider cylinder operates under PLC controller order, support board
Center is threaded through-hole, and the underface of support board passes through the photoelectricity that tapped through hole spiral shell is inherently connect with PLC controller
Inductor.
2. Notebook Battery pad pasting crimping unit as described in claim 1, it is characterised in that: moving synchronously component includes gear
First gear is nested and fixed on the power output shaft of motor in module, two ball screws, and second gear is sleeved and fixed first
It is interlocked close to the end of motor, first gear and second gear by chain in ball screw, the first ball screw, the second ball
Screw rod is respectively sleeved on third gear, the 4th gear far from one end of motor, wherein the company of engagement between third gear, the 4th gear
It connects, passes through nibbling between chain connection, third gear and the 4th gear between first gear and second gear after motor running
The rotational power of connection transmission electrical machine is closed, a swivel nut, the first rolling are respectively sleeved on the first ball screw, the second ball screw
The intrinsic first translational motion plate of spiral shell on the swivel nut of ballscrew, intrinsic second translational motion of spiral shell on the swivel nut on the second ball screw
Plate, wherein the first translational motion plate, the upper surface of the second translational motion plate and air cylinder fixed plate spiral shell are solidly connected, after electric motor starting,
First translational motion plate, the second translational motion plate will drive air cylinder fixed plate and then drive the first slider cylinder, two rolling forging dies
Block do it is opposite, mutually from translational motion, two rolling modules are in the symmetrical centre two sides pair of X-axis flanging component, Y-axis flanging component
Claim distribution；The surrounding for moving synchronously component is provided with dust-proof coaming plate, and passes through rolling bearing between ball screw and dust-proof coaming plate
It realizes and is connected without rolling friction type.
3. Notebook Battery pad pasting crimping unit as described in claim 1, it is characterised in that: moving synchronously component includes one
Two-way ball screw, socket is there are two swivel nut on two-way ball screw and two swivel nuts are symmetrically distributed in lengthwise centers position two
Side, two swivel nut Shang Jun spiral shell Guan County are equipped with translational motion plate, and air cylinder fixed plate is vertically fixed on translational motion plate, and motor moves
Gear is nested and fixed in power output shaft, two-way ball screw end, and two gears move synchronously the four of component by chain drive
It is provided in week between dust-proof coaming plate and two-way ball screw and dust-proof coaming plate and is realized by rolling bearing without rolling friction type connection.
4. Notebook Battery pad pasting crimping unit as described in claim 1, it is characterised in that: it further include being fixed on support board
Rectangular-shaped battery jig, the upper surface of battery jig is machined with the product holding tank of placing battery product, the bottom of battery jig
Face is threaded blind hole, and through-hole, tapped through hole, the battery jig of screw bolt passes support board are threaded on support board
Battery jig is fixed on the upper face of support board by the tapped blind hole of bottom surface, wherein is processed in the product holding tank of battery jig
There is the smooth hole being connected to tapped through hole in support board, the presence for photoelectric sensor induced cell product.
5. Notebook Battery pad pasting crimping unit as claimed in claim 4, it is characterised in that: product accommodates in battery jig
The depth of slot is lower than battery product thickness, and the difference of the two is 0.5mm~2.5mm.
6. Notebook Battery pad pasting crimping unit as described in the appended claim 1, it is characterised in that: idler wheel is pacified in idler wheel connecting plate
Plate face between tankage, kidney-shaped counter sink is machined with a hand hole.
7. the Notebook Battery pad pasting crimping unit as described in any in Claims 2 or 3, it is characterised in that: move synchronously group
The side of the first translational motion plate, the second translational motion plate in part is equipped with optoelectronic induction piece, moves synchronously dust-proof in component
It is installed on coaming plate there are three the photoelectric sensor being spacedly distributed and three photoelectric sensors respectively corresponds the positive rotation pole of motor
Extreme position, origin position, negative rotation turn extreme position, and photoelectric sensor is connect with controller, and controller is according to photoelectric sensor
The rotation of signal control motor.
8. Notebook Battery pad pasting crimping unit as described in the appended claim 1, it is characterised in that: the first translational motion plate,
The upper face of two translational motion plates, which is machined with, keeps away a groove immediately below the first slider cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821081095.4U CN208761009U (en) | 2018-07-09 | 2018-07-09 | A kind of Notebook Battery pad pasting crimping unit |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821081095.4U CN208761009U (en) | 2018-07-09 | 2018-07-09 | A kind of Notebook Battery pad pasting crimping unit |
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| CN208761009U true CN208761009U (en) | 2019-04-19 |
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|---|---|---|---|
| CN201821081095.4U Active CN208761009U (en) | 2018-07-09 | 2018-07-09 | A kind of Notebook Battery pad pasting crimping unit |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108792062A (en) * | 2018-07-09 | 2018-11-13 | 华普电子（常熟）有限公司 | A kind of Notebook Battery pad pasting crimping unit |
| CN112173235A (en) * | 2020-11-30 | 2021-01-05 | 昆山鸿仕达智能科技有限公司 | Automatic film coating machine and full-automatic film coating method |
| CN112193494A (en) * | 2020-11-30 | 2021-01-08 | 昆山鸿仕达智能科技有限公司 | Material taking, overturning and bending integrated device of film coating machine |
| CN112193523A (en) * | 2020-11-30 | 2021-01-08 | 昆山鸿仕达智能科技有限公司 | Multilateral synchronous coating device |
| CN113928612A (en) * | 2021-09-18 | 2022-01-14 | 江苏科瑞恩自动化科技有限公司 | Pad diolame automatic production system |
| CN114114798A (en) * | 2020-08-27 | 2022-03-01 | 靖州苗族侗族自治县启凡科技电子商务有限公司 | Multifunctional projection display device for electronic commerce conference communication |
| CN115384874A (en) * | 2022-10-27 | 2022-11-25 | 江苏宏瑞达新能源装备有限公司 | Paper folding mechanism for wrapping corners of photovoltaic module and paper folding method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108792062A (en) * | 2018-07-09 | 2018-11-13 | 华普电子（常熟）有限公司 | A kind of Notebook Battery pad pasting crimping unit |
| CN114114798A (en) * | 2020-08-27 | 2022-03-01 | 靖州苗族侗族自治县启凡科技电子商务有限公司 | Multifunctional projection display device for electronic commerce conference communication |
| CN112173235A (en) * | 2020-11-30 | 2021-01-05 | 昆山鸿仕达智能科技有限公司 | Automatic film coating machine and full-automatic film coating method |
| CN112193494A (en) * | 2020-11-30 | 2021-01-08 | 昆山鸿仕达智能科技有限公司 | Material taking, overturning and bending integrated device of film coating machine |
| CN112193523A (en) * | 2020-11-30 | 2021-01-08 | 昆山鸿仕达智能科技有限公司 | Multilateral synchronous coating device |
| CN112193523B (en) * | 2020-11-30 | 2021-02-23 | 昆山鸿仕达智能科技有限公司 | Multilateral synchronous coating device |
| CN112193494B (en) * | 2020-11-30 | 2021-02-23 | 昆山鸿仕达智能科技有限公司 | Material taking, overturning and bending integrated device of film coating machine |
| CN112173235B (en) * | 2020-11-30 | 2021-02-23 | 昆山鸿仕达智能科技有限公司 | Automatic film coating machine and full-automatic film coating method |
| CN112918752A (en) * | 2020-11-30 | 2021-06-08 | 昆山鸿仕达智能科技有限公司 | Film coating device and automatic film coating machine |
| CN112918752B (en) * | 2020-11-30 | 2022-01-21 | 昆山鸿仕达智能科技有限公司 | Film coating device and automatic film coating machine |
| CN113928612A (en) * | 2021-09-18 | 2022-01-14 | 江苏科瑞恩自动化科技有限公司 | Pad diolame automatic production system |
| CN115384874A (en) * | 2022-10-27 | 2022-11-25 | 江苏宏瑞达新能源装备有限公司 | Paper folding mechanism for wrapping corners of photovoltaic module and paper folding method thereof |
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