CN208758508U - The feed device of heat exchanger plate forming - Google Patents
The feed device of heat exchanger plate forming Download PDFInfo
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- CN208758508U CN208758508U CN201821068722.0U CN201821068722U CN208758508U CN 208758508 U CN208758508 U CN 208758508U CN 201821068722 U CN201821068722 U CN 201821068722U CN 208758508 U CN208758508 U CN 208758508U
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Abstract
A kind of feed device of heat exchanger plate forming, it include: the PLC controller in the power control cabinet being mounted near rack, automatic charging machinery hand system, the conveying mechanism, conveying positioning system, plate drawing die, automatic material taking palletizing system being from left to right sequentially arranged in rack；Automatic charging machinery hand system is for drawing heat exchanger plate semi-finished product and being transplanted on conveying mechanism, conveying mechanism is used to for heat exchanger plate semi-finished product to be transferred to conveying positioning system, conveying positioning system carries out centering for heat exchanging device plate semi-finished product and is transferred to plate drawing die, plate drawing die is used for heat exchanging device plate semi-finished product drawing and forming, the utility model has the advantages that: the plate semi-finished product of plate heat exchanger stainless steel are realized from upper material process, conveying operation, positioning process, the automation of the processes such as stacking, manpower is liberated, improve production efficiency, change traditional labor-intensive production method, in order to produce in enormous quantities, industrialized production provides guarantee.
Description
Technical field
The utility model relates to a kind of technical fields of mechanical processing, and in particular to a kind of feeding dress of heat exchanger plate forming
It sets.
Background technique
Plate heat exchanger is a series of a kind of high-performance heat exchanger as made of sheet metal closed assemblies with certain corrugated shape.
Thin rectangular shape channel is formed between various plates, and heat exchange is carried out by plate.Plate heat exchanger is liquid-liquid, liquid-vapour progress
The ideal equipment of heat exchange.It has heat exchange efficiency is high, heat loss is small, advantages of compact and light structure, occupied area is small, be widely used,
The features such as long service life.Under uniform pressure damaed cordition, ratio of heat transfer coefficient pipe heat exchanger is 3-5 times high, occupied area
For the one third of pipe heat exchanger, heat recovery rate may be up to 90% or more.
Currently, the production method of plate heat exchanger is the semi-finished product stainless steel plate, by manual control hydraulic press into
The traditional production method of the labor intensive manual of row drawing and forming, such mode is due to needing worker to carry out work under hydraulic press
Work, not only dangerous but also worker working strength is also bigger, seriously restricts production efficiency and ex factory pass rate.
Utility model content
The purpose of the utility model is to provide a kind of feed device of heat exchanger plate forming, for heat exchanger plate half at
The automatic conveying and stacking of product, to overcome above-mentioned the deficiencies in the prior art.
The technical solution of the utility model is achieved in that the feed device includes: rack, is mounted near rack
PLC controller in power control cabinet is from left to right sequentially arranged at automatic charging machinery hand system in rack, conveying mechanism, defeated
Send positioning system, plate drawing die, automatic material taking palletizing system；The automatic charging machinery hand system is for drawing heat exchanger
Plate semi-finished product are simultaneously transplanted on the conveying mechanism, and the conveying mechanism is used to for heat exchanger plate semi-finished product being transferred to described
It conveys in positioning system, the conveying positioning system carries out centering for heat exchanging device plate semi-finished product and is transferred to plate stretching
On mold, the plate drawing die is used for heat exchanging device plate semi-finished product drawing and forming, and the automatic material taking palletizing system is used
In the heat exchanger plate finished product on plate drawing die is transferred in splicing vehicle or the similar splicing equipment with splicing vehicle.
Preferably, the automatic charging machinery hand system includes: the first machine for drawing heat exchanger plate semi-finished product
Tool mobile phone structure and for promoted heat exchanger plate semi-finished product to the first manipulator mechanism draw range in sheet material hoisting mechanism, institute
It states the first manipulator mechanism to be slidably connected in the rack by the first guide rail, the sheet material hoisting mechanism is mounted on the first machine
In rack below tool mobile phone structure；
The conveying mechanism includes: the first delivery track for delivery heat transfer device plate semi-finished product and is the first conveyor track
Road provides the power mechanism of power, and first delivery track is arranged in the rack below the first manipulator mechanism, described dynamic
Force mechanisms are arranged on the crossbeam of rack；
The conveying positioning system includes: the second delivery track, positioning alignment mechanism, the second manipulator mechanism, and described the
Two delivery tracks are for receiving the heat exchanger plate semi-finished product on the first delivery track and being transplanted on heat exchanger plate semi-finished product
Position alignment mechanism position the second delivery track, it is described positioning alignment mechanism for heat exchanging device plate semi-finished product position into
Row adjustment, is aligned heat exchanger plate semi-finished product and the cavity plate of plate drawing die, and second manipulator mechanism will be for that will look for
Heat exchanger plate semi-finished product after just are transplanted on the cavity plate of plate drawing die, and second delivery track is arranged on the rack
And docked with the first delivery track, the positioning alignment mechanism is mounted in the rack below second delivery track, described
Second manipulator mechanism is arranged in the rack above the second delivery track；
The automatic material taking palletizing system includes: for moving the heat exchanger plate finished product on the cavity plate of plate drawing die
It send to the third manipulator mechanism on splicing vehicle or the similar splicing equipment with splicing vehicle, the third manipulator mechanism is mounted on
In rack.
Preferably, first manipulator mechanism includes: to be horizontally mounted the first sliding rail on the rack, be slidably connected at
The first manipulator of at least two groups sliding block on first sliding rail, be mounted on it is on the first manipulator sliding block and parallel relative to the first sliding rail
Output shaft, the set that the first manipulator mechanism being arranged, the first motor, the first motor that are connected on the first manipulator mechanism are stretched out
First gear on output shaft is arranged in parallel on the rack and the first tooth engaged with the first gear relative to the first sliding rail
Item is arranged on the rack the first photoelectric sensor for detecting the first manipulator mechanism motion profile, and setting is in the first machinery
For detecting the second photoelectric sensor of not heat exchanger plate semi-finished product position on mobile phone structure, the machine below the first sliding rail is set
The conveying mechanism and the sheet material hoisting mechanism on frame, the first motor pass through the first gear that is sleeved on output shaft
It is moved back and forth on first rack gear, the first motor drives first manipulator mechanism past on first sliding rail
Multiple movement.
Preferably, the sheet material hoisting mechanism includes: the fixed plate being fixed on the rack in the horizontal direction, is horizontally mounted
Fixed plate side lifting motor, be mounted in fixed plate at least two lifting turbine and worm casees, be horizontally arranged at lifting
For placing the movable feeding plate of heat exchanger plate semi-finished product, being mounted vertically in the guiding of the fixed plate other side on turbine and worm case
Set, the guiding axis being vertically sleeved in guide sleeve, wherein be connected at the top of the guiding axis on movable feeding plate, the liter
Drop turbine and worm case includes: cabinet, the worm screw for being horizontally arranged at by bearing box house, be mounted on box house and worm screw nibbles
The turbine of conjunction, the turbine interior vertically open up screwed threaded hole, and the screw thread borehole jack is equipped with lead screw, the worm screw by
The transmission shaft that the lifting motor stretches out drives, and the top of the lead screw is connected on movable feeding plate, two lifting whirlpools
Pass through synchronous shaft coupling connection between worm screw in worm and gear case；First manipulator mechanism include: the first robot carriage,
First sucker upper and lower air cylinders, the first suction cup support frame, the first sucker, it is mechanical that first robot carriage is connected in described first
On rubber sleeve block, the upper end of the first sucker upper and lower air cylinders is vertically connected on first robot carriage, and described first inhales
The piston rod that disk upper and lower air cylinders stretch out vertically is connected on the first suction cup support frame, and first sucker setting is described the
On one suction cup support frame, first sucker is connect with vacuumizing assembly, first sucker for heat exchanging device plate half at
Product are adsorbed.
Preferably, the conveying mechanism include: the first chain, it is multiple first live-rollers, the first sprocket motors, first defeated
Sprocket wheel out, first live-roller are rotatably connected in the rack along direction of transfer by bearing, each first transmission
The first auxiliary chain wheel is fixed with along axial direction on roller the same side, by nibbling with the first auxiliary chain wheel between two neighboring first live-roller
The secondary chain of first closed is rotatablely connected, and first sprocket motors are mounted on the crossbeam of rack, the first output chain
Wheel is sleeved on the output shaft of first sprocket motors, and it is main that first is further sleeved on the first live-roller described in wherein at least one
Sprocket wheel, first head sprocket are engaged with the first chain, and first output chain gear is connected in first by the first chain-driving
The first head sprocket rotation on live-roller.
Preferably, second delivery track includes: the second chain, multiple second live-rollers, the second sprocket motors,
Two output chain gears, second live-roller are rotatably connected in the rack along direction of transfer by bearing, and each described second
Be fixed with the second auxiliary chain wheel along axial direction on live-roller the same side, between two neighboring second live-roller by with the second secondary chain
The secondary chain of the second of wheel engagement is rotatablely connected, and second sprocket motors are mounted on the rack, second output chain gear
Be sleeved on the output shaft of second sprocket motors, be also fixed on the second live-roller described in wherein at least one along axial direction with
Second head sprocket of the second output chain gear engagement, second output chain gear are connected in the second live-roller by the second chain-driving
On the second head sprocket rotation；
Preferably, side positioning baffle group of the positioning alignment mechanism by adjustment heat exchanger plate semi-finished product left and right displacement
Prelocalization baffle plate assembly that part, heat exchanging device plate semi-finished product are limited and for detecting heat exchanger plate semi-finished product position
Photoelectric sensor forms in place, and the side positioning baffle plate assembly includes: side dam assemblies sliding rail, side dam assemblies sliding block, side block
Board group part servo motor, lead screw, feed screw nut, adjustment rushing board mechanism, the side dam assemblies sliding rail are mounted on the crossbeam of rack
It above and relative to space plane where the second delivery track is mutually perpendicular to, the side dam assemblies sliding block is slidably connected at side baffle
On component sliding rail, the side dam assemblies servo motor is connected on the crossbeam of rack, the side dam assemblies servo motor
Output shaft drives the lead screw rotation, and the lead screw is parallel with side dam assemblies sliding rail, the feed screw nut and side dam assemblies
Sliding block is connected in the bottom of adjustment rushing board mechanism, and the adjustment rushing board mechanism is used to adjust the center line of heat exchanger plate semi-finished product
It is aligned with the center line of hydraulic press cavity plate；The prelocalization baffle plate assembly includes: prelocalization baffle sliding rail, prelocalization baffle cunning
Block, front apron component lead screw, front apron component feed screw nut, prelocalization baffle plate assembly, prelocalization baffle plate assembly servo motor, institute
It states prelocalization baffle sliding rail to be mounted on the crossbeam of rack and be parallel to each other relative to the second delivery track space plane, before described
Positioning baffle sliding block is slidably connected on prelocalization baffle sliding rail, and the prelocalization baffle plate assembly is fixed on prelocalization baffle sliding block
On, the prelocalization baffle plate assembly servo motor is mounted on the crossbeam of rack, and the prelocalization baffle plate assembly servo motor is stretched
Output shaft out is connect with front apron component lead screw, and the front apron component lead screw is parallel with prelocalization baffle sliding rail, before described
Baffle plate assembly feed screw nut is connected on prelocalization baffle sliding block, and the front apron component lead screw drives front apron component lead screw spiral shell
Mother's movement, the photoelectric sensor in place are mounted on side positioning baffle plate assembly；Second manipulator mechanism includes: the second machine
Tool hand support, the second manipulator motor, second gear, the second rack gear, the second sucker, the second guide rail, the described second mechanical rubber sleeve
Block is mounted on the second robot carriage, and second robot carriage is connected on the second manipulator sliding block, and described
Two manipulator motors are connected on the second robot carriage, the second manipulator motor is extended with output shaft, second tooth
Wheel is sleeved on output shaft, second rack gear is arranged in parallel relative to the second delivery track and nibbles on the rack and with second gear
It closing, second sucker is arranged on second robot carriage, and second sucker is connect with vacuumizing assembly, and described the
Two suckers are adsorbed for heat exchanging device plate semi-finished product；The adjustment rushing board mechanism includes: bottom plate parallel to the ground, hangs down
The fixation push plate for being directly mounted on bottom plate side, the movable push for being vertically mounted on the bottom plate other side, the movable push is by cylinder
It drives and realizes and is drawn close to fixed push plate side, the side dam assemblies servo motor drives fixed push plate to being in changing on live-roller
Hot device plate semi-finished product are mobile, and the movable push is mobile by cylinder band trend heat exchanger plate semi-finished product, make heat exchanger plate
The center line of piece semi-finished product is aligned with the center line of hydraulic press cavity plate, realizes the left and right positioning of heat exchanger plate semi-finished product.
Preferably, the third manipulator mechanism includes: to be horizontally mounted third sliding rail on the rack, be slidably connected at
At least two groups third manipulator sliding block on third sliding rail, be mounted on it is on third manipulator sliding block and parallel relative to third sliding rail
The third manipulator of setting, the third motor being connected on third manipulator, third motor stretch out output shaft, be sleeved on output
The third rack gear engaged on the rack and with third gear, setting are arranged in parallel relative to third sliding rail for third gear on axis
On the rack for detecting the third photoelectric sensor of third Robotic Manipulator Motion Trajectory, wherein the third motor passes through suit
Third gear on output shaft moves back and forth on the third rack gear, and the third motor drives the third machinery mobile phone
Structure moves back and forth on the third sliding rail, and the third manipulator mechanism includes: third robot carriage, above and below third sucker
Cylinder, third suction cup support frame, third sucker, the third robot carriage are connected on the third manipulator sliding block, institute
The upper end for stating third sucker upper and lower air cylinders is vertically connected on the third robot carriage, the third sucker upper and lower air cylinders
Piston rod is vertically connected on the third suction cup support frame, and the third sucker is arranged on the third suction cup support frame,
The third sucker is connect with vacuumizing assembly, and the third sucker is for adsorbing stainless steel plate finished product.
Preferably, being provided with sensor for countering on the third suction cup support frame, the sensor for countering and PLC are controlled
Device electrical connection, the sensor for countering is for counting stainless steel plate finished product to what third sucker was drawn.
The advantages of the utility model and good effect are:
1, the utility model realizes the plate semi-finished product of plate heat exchanger stainless steel from upper material process, conveying operation, fixed
The automation of position process, the processes such as stacking, has liberated manpower, has improved production efficiency, changes traditional labor-intensive
Production method, in order to produce in enormous quantities, industrialized production provide guarantee.
2, centering is carried out to the plate semi-finished product of stainless steel before the utility model realizes on the cavity plate of hydraulic press, is made
Plate semi-finished product can be accurately placed on the cavity plate of hydraulic press, more accurate relative to previous artificial placement, greatly be increased
The big qualification rate of product, also reduces processing cost.
3, the heat exchanger plate that the automatic material taking palletizing system of the utility model realizes on the cavity plate by hydraulic press is automatic
Crawl, stacking, counting realize intelligent production, have liberated manpower, improve production efficiency, solve crawl in artificial,
Stacking counts the problems such as cumbersome link etc., large labor intensity.
4, the sheet material hoisting mechanism of the utility model solves the position of plate semi-finished product lower than the first manipulator mechanism
Draw range after, sucker draw less than plate semi-finished product the problem of.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the utility model.
Fig. 2 is the automatic charging machinery hand system and conveying mechanism structural schematic diagram of the utility model.
Fig. 3 is the conveying positioning system structure schematic diagram of the utility model.
Fig. 4 is the automatic material taking palletizing system structural schematic diagram of the utility model.
Fig. 5 is the enlarged drawing of the B-B of Fig. 2.
Fig. 6 is the enlarged drawing of the A-A of Fig. 3.
Appended drawing reference: rack 1, crossbeam 1-1,1-2,1-3, automatic charging machinery hand system 2, conveying mechanism 3, the first chain
3-1, the first live-roller 3-2, the first sprocket motors 3-3, the first output chain gear 3-4, first the first head sprocket of auxiliary chain wheel 3-5 3-6,
Convey positioning system 4, plate drawing die 5, automatic material taking palletizing system 6, the first manipulator mechanism 7, the first sliding rail 7-1, the
One manipulator sliding block 7-2, the first manipulator mechanism 7-3, the first robot carriage 7-3-1, the first sucker upper and lower air cylinders 7-3-2,
First suction cup support frame 7-3-3, the first sucker 7-3-4, first motor 7-4, first gear 7-5, the first rack gear 7-6, the first light
Electric inductor 7-7, the second photoelectric sensor 7-8, sheet material hoisting mechanism 8, fixed plate 8-1, lifting motor 8-2, lifting turbine snail
Rod box 8-3, movable feeding plate 8-4, guide sleeve 8-5, guiding axis 8-6, cabinet 8-7, worm screw 8-8, turbine 8-9, lead screw 8-10, the
One guide rail 9, the first delivery track 10, power mechanism 11, the second delivery track 12, the second chain 12-1, the second live-roller 12-
2, the second sprocket motors 12-3, the second output chain gear 12-4, the second auxiliary chain wheel 12-5, positioning alignment mechanism 13, the second manipulator
Mechanism 14, the second robot carriage 14-1, the second manipulator motor 14-2, second gear 14-3, the second rack gear 14-4, second inhale
Disk 14-5, the second manipulator sliding block 14-6, splicing vehicle 15, third manipulator mechanism 16, third sliding rail 16-1, third machinery rubber sleeve
Block 16-2, third manipulator 16-3, third robot carriage 16-3-1, third sucker upper and lower air cylinders 16-3-2, third sucker branch
Support 16-3-3, third sucker 16-3-4, cylinder 17-6-4, third motor 16-4, third gear 16-5, third rack gear 16-6,
Third photoelectric sensor 16-7, side positioning baffle plate assembly 17, side dam assemblies sliding rail 17-1, side dam assemblies sliding block 17-2, side
Baffle plate assembly servo motor 17-3, lead screw 17-4, feed screw nut 17-5, adjustment rushing board mechanism 17-6, prelocalization baffle plate assembly
18, prelocalization baffle sliding rail 18-1, prelocalization baffle sliding block 18-2, front apron component lead screw 18-3, front apron component lead screw spiral shell
Female 18-4, prelocalization baffle 18-5, prelocalization baffle plate assembly servo motor 18-6, in place photoelectric sensor 19, sensor for countering
20。
Specific embodiment
Refering to fig. 1, the utility model includes: rack 1, the PLC controller being mounted in the power control cabinet near rack 1, from
The left-to-right automatic charging machinery hand system 2 being sequentially arranged in rack 1, conveying mechanism 3, conveying positioning system 4, plate stretch
Mold 5, automatic material taking palletizing system 6；
The automatic charging machinery hand system 2 includes: the first manipulator mechanism 7 for drawing heat exchanger plate semi-finished product
With for promoted heat exchanger plate semi-finished product to the first manipulator mechanism 7 draw range in sheet material hoisting mechanism 8, described first
Manipulator mechanism 7 is slidably connected in the rack 1 by the first guide rail 9, and the sheet material hoisting mechanism 8 is mounted on the first machinery
In the rack 1 of 7 lower section of mobile phone structure；
The conveying mechanism 3 includes: the first delivery track 10 for delivery heat transfer device plate semi-finished product and is first defeated
Track 10 is sent to provide the power mechanism 11 of power, the machine below the first manipulator mechanism 7 is arranged in first delivery track 10
On frame 1, the power mechanism 11 is arranged on the crossbeam 1-1 of rack 1；
The conveying positioning system 4 includes: the second delivery track 12, positions alignment mechanism 13, the second manipulator mechanism 14,
Second delivery track 12 be used to receive heat exchanger plate semi-finished product on the first delivery track 10 and by heat exchanger plate partly
Finished product be transplanted on positioning 13 position of alignment mechanism above the second delivery track 12 at, the positioning alignment mechanism 13 be used for pair
The position of heat exchanger plate semi-finished product is adjusted, and makes the middle line of the cavity plate of heat exchanger plate semi-finished product and plate drawing die 5
Alignment, second manipulator mechanism 14 are used to the heat exchanger plate semi-finished product after centering being transplanted on plate drawing die 5
On cavity plate, second delivery track 12 is arranged in rack 1 and docks with the first delivery track 10, the positioning alignment mechanism
13 are mounted on the rack 1-1 of 12 lower section of the second delivery track, and the setting of the second manipulator mechanism 14 is in the second conveying
In the rack 1 of 12 top of track；The plate drawing die 5 is used for heat exchanging device plate semi-finished product drawing and forming；
The automatic material taking palletizing system 6 includes: for by the heat exchanger plate finished product on the cavity plate of plate drawing die 5
The third manipulator mechanism 16 being transferred on splicing vehicle 15, the third manipulator mechanism 16 are mounted in rack 1.
First manipulator mechanism 7 includes: the first sliding rail 7-1 being horizontally arranged in rack 1, is slidably connected at first
At least two groups the first manipulator sliding block 7-2 on sliding rail 7-1, it is mounted on the first manipulator sliding block 7-2 and sliding relative to first
Rail 7-1 the first manipulator mechanism 7-3 disposed in parallel, the first motor 7-4 being connected on the first manipulator mechanism 7-3, first
The output shaft of motor 7-4 stretching, the first gear 7-5 being sleeved on output shaft, machine is arranged in parallel in relative to the first sliding rail 7-1
The the first rack gear 7-6 engaged on frame 1 and with first gear 7-5 is arranged in rack 1 for detecting the first manipulator mechanism 7-3
First photoelectric sensor 7-7 of motion profile, be arranged on the first manipulator mechanism 7-3 for detect not heat exchanger plate half at
The second photoelectric sensor 7-8 that grade is set, the conveying mechanism 3 and plate being arranged in the rack 1 immediately below the first sliding rail 7-1 mention
Mechanism 8 is risen, the first motor 7-4 is reciprocal on the first rack gear 7-6 by the first gear 7-5 being sleeved on output shaft
Movement, the first motor 7-4 drive the first manipulator mechanism 7-3 to move back and forth on the first sliding rail 7-1.
The sheet material hoisting mechanism 8 includes: the fixed plate 8-1 being fixed in rack 1 in the horizontal direction, is horizontally arranged at admittedly
The lifting motor 8-2 of the side fixed board 8-1, at least two be mounted on fixed plate 8-1 go up and down turbine and worm case 8-3, horizontal peace
For placing the movable feeding plate 8-4 of heat exchanger plate semi-finished product, being mounted vertically in fixation on lifting turbine and worm case 8-3
The guide sleeve 8-5 of the other side plate 8-1, the guiding axis 8-6 being vertically sleeved in guide sleeve 8-5, wherein the guiding axis 8-6's
Top is connected on movable feeding plate 8-4, and the lifting turbine and worm case 8-3 includes: cabinet 8-7, is horizontally mounted by bearing
Worm screw 8-8 inside cabinet 8-7, it is mounted in the turbine 8-9, the turbine 8-9 engaged inside cabinet 8-7 with worm screw 8-8
Portion vertically opens up screwed threaded hole, and the screw thread borehole jack is equipped with lead screw 8-10, and the worm screw 8-8 is by the lifting motor
The transmission shaft that 8-2 stretches out drives, and the top of the lead screw 8-10 is connected on movable feeding plate 8-4, two lifting turbines
Pass through synchronous shaft coupling 8-11 connection between worm screw 8-8 in worm screw case 8-3；
The first manipulator mechanism 7-3 include: the first robot carriage 7-3-1, the first sucker upper and lower air cylinders 7-3-2,
First suction cup support frame 7-3-3, the first sucker 7-3-4, the first robot carriage 7-3-1 are connected in first manipulator
On sliding block 7-2, the upper end of the first sucker upper and lower air cylinders 7-3-2 is vertically connected in the first robot carriage 7-3-1
On, the piston rod that the first sucker upper and lower air cylinders 7-3-2 stretches out vertically is connected on the first suction cup support frame 7-3-3,
The first sucker 7-3-4 is arranged on the first suction cup support frame 7-3-3, the first sucker 7-3-4 and vacuumizes group
Part connection, the first sucker 7-3-4 are adsorbed for heat exchanging device plate semi-finished product.
The conveying mechanism 3 includes: the first chain 3-1, multiple first live-roller 3-2, the first sprocket motors 3-3, first
Output chain gear 3-4, the first live-roller 3-2 are rotatably connected on the two sides in the rack 1 along direction of transfer by bearing
On inner wall, the first auxiliary chain wheel 3-5 is fixed with along axial direction on each described the same side first live-roller 3-2, two neighboring described
It is rotatablely connected between one live-roller 3-2 by the engaged with the first auxiliary chain wheel 3-5 first secondary chain, first sprocket wheel
Motor 3-3 is mounted on the crossbeam 1-2 of rack 1, and the first output chain gear 3-4 is sleeved on the first sprocket motors 3-3's
On output shaft, the first head sprocket 3-6, the first head sprocket 3-6 and the first chain 3- is set on a first live-roller 3-2
1 engagement, the first output chain gear 3-4 drive the first head sprocket being connected on the first live-roller 3-2 by the first chain 3-1
3-6 rotation.
Second delivery track 12 includes: the second chain 12-1, multiple second live-roller 12-2, the second sprocket motors
12-3, the second output chain gear 12-4, the second live-roller 12-2 are rotatably connected on the rack 1 by bearing along direction of transfer
On, the second auxiliary chain wheel 12-5 is fixed with along axial direction on each described the same side second live-roller 12-2, two neighboring described second
It is rotatablely connected between live-roller 12-2 by the engaged with the second auxiliary chain wheel 12-5 second secondary chain, second sprocket wheel
Motor 12-3 is mounted in rack 1, and the second output chain gear 12-4 is sleeved on the output shaft of the second sprocket motors 12-3
On, it is further sleeved with the second head sprocket on the second live-roller 12-2, second head sprocket is nibbled with the second chain 12-1
It closes, the second output chain gear 12-4 drives the second head sprocket being connected on the second live-roller 12-2 by the second chain 12-1
Rotation.
The positioning alignment mechanism 13 by adjustment heat exchanger plate semi-finished product left and right displacement side positioning baffle plate assembly 17, right
Prelocalization baffle plate assembly 18 that heat exchanger plate semi-finished product are limited and for detecting arriving for heat exchanger plate semi-finished product position
Position photoelectric sensor 19 forms；
The side positioning baffle plate assembly 17 includes: side dam assemblies sliding rail 17-1, side dam assemblies sliding block 17-2, side baffle
Component servo motor 17-3, lead screw 17-4, feed screw nut 17-5, adjustment rushing board mechanism 17-6, the side dam assemblies sliding rail 17-
1 is mounted on the crossbeam 1-3 of rack 1 and is mutually perpendicular to relative to 12 place space plane of the second delivery track, the side baffle
Component sliding block 17-2 is slidably connected on side dam assemblies sliding rail 17-1, and the side dam assemblies servo motor 17-3 is connected in machine
On the crossbeam 1-3 of frame 1, the output shaft of the side dam assemblies servo motor 17-3 drives the lead screw 17-4 rotation, the silk
Thick stick 17-4 is parallel with side dam assemblies sliding rail 17-1, and the feed screw nut 17-5 and side dam assemblies sliding block 17-2 are connected in tune
The bottom of whole rushing board mechanism 17-6, the adjustment rushing board mechanism 17-6 be used to adjust the center lines of heat exchanger plate semi-finished product with
The center line of hydraulic press cavity plate is aligned；
The prelocalization baffle plate assembly 18 includes: prelocalization baffle sliding rail 18-1, prelocalization baffle sliding block 18-2, front apron
Component lead screw 18-3, front apron component feed screw nut 18-4, prelocalization baffle 18-5, prelocalization baffle plate assembly servo motor 18-
6, the prelocalization baffle sliding rail 18-1 is mounted on the crossbeam 1-4 of 1 rack and relative to 12 space plane of the second delivery track
It is parallel to each other, the prelocalization baffle sliding block 18-2 is slidably connected on prelocalization baffle sliding rail 18-1, the prelocalization baffle
18-5 is fixed on prelocalization baffle sliding block 18-2, and the prelocalization baffle plate assembly servo motor 18-6 is mounted on the cross of rack 1
On beam 1-3, the output shaft that the prelocalization baffle plate assembly servo motor 18-6 stretches out is connect with front apron component lead screw 18-3, institute
It is parallel with prelocalization baffle sliding rail 18-1 to state front apron component lead screw 18-3, the front apron component feed screw nut 18-4 is connected in
On prelocalization baffle sliding block 18-2, the front apron component lead screw 18-3 drives front apron component feed screw nut 18-4 movement, institute
Photoelectric sensor 19 in place is stated to be mounted on side positioning baffle 18-5；
Second manipulator mechanism 14 includes: the second robot carriage 14-1, the second manipulator motor 14-2, the second tooth
14-3, the second rack gear 14-4, the second sucker 14-5, the second manipulator sliding block 14-6, the second guide rail 14-7 are taken turns, described second is mechanical
Rubber sleeve block 14-6 is mounted on the second robot carriage 14-1, and the second robot carriage 14-1 is connected in second machine
On tool rubber sleeve block 14-6, the second manipulator motor 14-2 is connected on the second robot carriage 14-1, described second mechanical
Flashlight machine 14-2 is extended with output shaft, the second gear 14-3 is sleeved on output shaft, the second rack gear 14-4 relative to
Second delivery track 12 is arranged in parallel in rack 1 and engages with second gear 14-3, and the second sucker 14-5 is arranged in institute
It states on the second robot carriage 14-1, the second sucker 14-5 is connect with vacuumizing assembly, and the second sucker 14-5 is used for
Heat exchanging device plate semi-finished product are adsorbed；
The adjustment rushing board mechanism 17-6 includes: bottom plate 17-6-1 parallel to the ground, is vertically mounted on bottom plate 17-6-1
The fixation push plate 17-6-2 of side, the movable push 17-6-3 for being vertically mounted on the other side bottom plate 17-6-1, the movable push
17-6-3 is driven from cylinder 17-6-4 realizes that the direction to fixed push plate 17-6-2 is drawn close, the side dam assemblies servo motor
17-3 drives fixed push plate 17-6-2 mobile to the heat exchanger plate semi-finished product being on live-roller, the movable push 17-6-3
It is mobile by cylinder band trend heat exchanger plate semi-finished product, make the center line and plate drawing die 5 of heat exchanger plate semi-finished product
Cavity plate center line alignment, realize heat exchanger plate semi-finished product left and right positioning.
The third manipulator mechanism 16 includes: the third sliding rail 16-1 being horizontally arranged in rack 1, is slidably connected at
Two groups of third manipulator sliding block 16-2 on three sliding rail 16-1, it is mounted on third manipulator sliding block 16-2 and sliding relative to third
Rail 16-1 third manipulator 16-3 disposed in parallel, third motor 16-4, the third motor being connected on third manipulator 16-3
The output shaft of 16-4 stretching, the third gear 16-5 being sleeved on output shaft, machine is arranged in parallel in relative to third sliding rail 16-5
The third rack gear 16-6 engaged on frame 1 and with third gear 16-5 is arranged in rack 1 for detecting third manipulator 16-3 fortune
The third photoelectric sensor 16-7 of dynamic rail mark, wherein the third motor 16-4 passes through the third gear that is sleeved on output shaft
16-5 is moved back and forth on the third rack gear 16-6, and the third motor 16-4 drives the third manipulator 16-3 described
It is moved back and forth on third sliding rail 16-1, the third manipulator 16-3 includes: third robot carriage 16-3-1, third sucker
Upper and lower air cylinders 16-3-2, third suction cup support frame 16-3-3, third sucker 16-3-4, the third robot carriage 16-3-1 are solid
It is connected on the third manipulator sliding block 16-2, the upper end of the third sucker upper and lower air cylinders 16-3-2 is vertically connected in described
On three robot carriage 16-3-1, the piston rod of the third sucker upper and lower air cylinders 16-3-2 is vertically connected in the third sucker
On support frame 16-3-3, the third sucker 16-3-4 is arranged on the third suction cup support frame 16-3-3, and the third is inhaled
Disk 16-3-4 is connect with vacuumizing assembly, and the third sucker 16-3-4 is for adsorbing stainless steel plate finished product.
Sensor for countering 20 is provided on the third suction cup support frame 16-3-3, the sensor for countering 20 and PLC is controlled
Device processed electrical connection, the sensor for countering 20 by third sucker 16-3-4 is drawn stainless steel plate finished product is carried out based on
Number.
The step of the utility model:
Step S1: heat exchanger plate semi-finished product are placed on movable feeding plate 8-4, are controlled and are gone up and down by PLC controller
Motor 8-2 rotation, the lifting motor 8-2 drive lifting turbine and worm case 8-3, the lifting turbine and worm case 8-3 to drive and live
Dynamic feeding plate 8-4 rises；
Step S2: the heat exchange on the first sucker 7-3-4 absorption activity feeding plate 8-4 of the first manipulator mechanism 7-3 is utilized
Device plate semi-finished product are transferred to 3 top of conveying mechanism by the first sliding rail 7-1, are utilizing the first of the first manipulator mechanism 7-3
Heat exchanger plate semi-finished product are placed on the first live-roller 3-2 of conveying mechanism 3 by sucker upper and lower air cylinders 7-3-2, and described first
For manipulator mechanism 7 by heat exchanger plate semi-finished product and after being transferred on conveying mechanism 3, the PLC controller control first is mechanical
Mobile phone structure 7-3 is back to 8 top of sheet material hoisting mechanism, and the PLC controller controls the movable blowing of the sheet material hoisting mechanism 8
Plate 8-4 rises, and the distance that movable feeding plate 8-4 rises every time is equal to the thickness of a piece of stainless steel plate semi-finished product, makes heat exchanger
Plate semi-finished product are in always in the range of the crawl of the first manipulator mechanism 7.
Step S3: heat exchanger plate semi-finished product are delivered on the second delivery track 12 using conveying mechanism 3, described second
Heat exchanger plate semi-finished product are delivered to the position of positioning alignment mechanism 13 by the second live-roller 12-2 of delivery track 12, described fixed
Left-right position of the side positioning baffle plate assembly 17 of position alignment mechanism 13 to the heat exchanger plate semi-finished product on the second delivery track 12
It is adjusted, is aligned the center line of heat exchanger plate semi-finished product and the center line of the cavity plate of plate drawing die 5, the positioning
The prelocalization baffle plate assembly 18 of alignment mechanism 17 limits the heat exchanger plate semi-finished product on second delivery track 12
And adjust front-rear position of the heat exchanger plate semi-finished product on second delivery track 12；
Step S4: the heat exchanger plate semi-finished product after being aligned with cavity plate using the second manipulator mechanism 14 have been sent to plate
On the cavity plate of drawing die 5, the 5 heat exchanging device plate semi-finished product drawing and forming of plate drawing die makes heat exchanger plate half
Finished product is drawn into heat exchanger plate finished product；
Step S5: it is drawn on the cavity plate of plate drawing die 5 using the third sucker 16-3-3 of third manipulator mechanism 16
Heat exchanger plate finished product is transferred to the top of splicing vehicle 15 by third sliding rail 16-1 by heat exchanger plate finished product, is passing through the
Heat exchanger plate finished product is transferred on splicing vehicle 15 and carries out stacking by three sucker upper and lower air cylinders 16-3-2.
Claims (8)
1. a kind of feed device of heat exchanger plate forming characterized by comprising rack is mounted on automatically controlled near rack
PLC controller on cabinet, the automatic charging machinery hand system being from left to right sequentially arranged in rack, conveying mechanism, conveying are determined
Position system, plate drawing die, automatic material taking palletizing system；The automatic charging machinery hand system is for drawing heat exchanger plate
Semi-finished product are simultaneously transplanted on the conveying mechanism, and the conveying mechanism is used to heat exchanger plate semi-finished product being transferred to the conveying
In positioning system, the conveying positioning system carries out centering for heat exchanging device plate semi-finished product and is transferred to plate drawing die
On, the plate drawing die is used for heat exchanging device plate semi-finished product drawing and forming, and the automatic material taking palletizing system is used for will
Heat exchanger plate finished product on plate drawing die is transferred on splicing vehicle.
2. the feed device of heat exchanger plate forming according to claim 1, which is characterized in that the automatic charging is mechanical
Hand system includes: the first manipulator mechanism for drawing heat exchanger plate semi-finished product and for promoting heat exchanger plate semi-finished product
The sheet material hoisting mechanism in range is drawn to the first manipulator mechanism, first manipulator mechanism is connected by the sliding of the first guide rail
It connects in the rack, the sheet material hoisting mechanism is mounted in the rack below the first manipulator mechanism；
The conveying mechanism includes: to mention for the first delivery track of delivery heat transfer device plate semi-finished product and for the first delivery track
For the power mechanism of power, first delivery track is arranged in the rack below the first manipulator mechanism, the engine
Structure is arranged on the crossbeam of rack；
The conveying positioning system includes: the second delivery track, positioning alignment mechanism, the second manipulator mechanism, and described second is defeated
Send track for receiving the heat exchanger plate semi-finished product on the first delivery track and heat exchanger plate semi-finished product being transplanted on positioning
Second delivery track of alignment mechanism position, position of the positioning alignment mechanism for heat exchanging device plate semi-finished product are adjusted
It is whole, it is aligned heat exchanger plate semi-finished product and the cavity plate of plate drawing die, second manipulator mechanism is used for will be after centering
Heat exchanger plate semi-finished product be transplanted on the cavity plate of plate drawing die, second delivery track be arranged on the rack and with
The docking of first delivery track, the positioning alignment mechanism are mounted in the rack below second delivery track, and described second
Manipulator mechanism is arranged in the rack above the second delivery track；
The automatic material taking palletizing system includes: for the heat exchanger plate finished product on the cavity plate of plate drawing die to be transferred to
Third manipulator mechanism on splicing vehicle, the third manipulator mechanism are mounted on the rack.
3. the feed device of heat exchanger plate forming according to claim 2, which is characterized in that the described first mechanical mobile phone
Structure includes: the mechanical rubber sleeve of at least two groups first for being horizontally mounted the first sliding rail on the rack, being slidably connected on the first sliding rail
Block, be mounted on the first manipulator sliding block and relative to the first sliding rail the first manipulator mechanism disposed in parallel, be connected in first
First motor on manipulator mechanism, the output shaft that first motor is stretched out, the first gear being sleeved on output shaft, relative to the
One sliding rail is arranged in parallel on the rack and the first rack gear engaged with the first gear, is arranged on the rack mechanical for detecting first
First photoelectric sensor of mobile phone structure motion profile, be arranged on the first manipulator mechanism for detect not heat exchanger plate half at
The conveying mechanism and the sheet material hoisting in the rack below the first sliding rail is arranged in the second photoelectric sensor that grade is set
Mechanism, the first motor are moved back and forth on first rack gear by the first gear being sleeved on output shaft, and described
One motor drives first manipulator mechanism to move back and forth on first sliding rail.
4. the feed device of heat exchanger plate forming according to claim 2, which is characterized in that the sheet material hoisting mechanism
Include: the fixed plate being fixed on the rack in the horizontal direction, the lifting motor for being horizontally arranged at fixed plate side, be mounted on fixation
At least two lifting turbine and worm casees on plate, be horizontally arranged on lifting turbine and worm case for place heat exchanger plate half at
The movable feeding plate of product, the guide sleeve for being mounted vertically in the fixed plate other side, the guiding axis being vertically sleeved in guide sleeve,
In, it is connected at the top of the guiding axis on movable feeding plate, the lifting turbine and worm case includes: cabinet, by bearing water
Safety is mounted in the worm screw of box house, is mounted on the turbine that box house is engaged with worm screw, and the turbine interior vertically opens up band
Threaded threaded hole, the screw thread borehole jack are equipped with lead screw, and the worm screw is driven by the transmission shaft that the lifting motor stretches out, institute
The top for stating lead screw is connected on movable feeding plate, passes through synchronous shaft coupling between the worm screw in two lifting turbine and worm casees
Section connection；First manipulator mechanism include: the first robot carriage, the first sucker upper and lower air cylinders, the first suction cup support frame,
First sucker, first robot carriage are connected on the first manipulator sliding block, the upper end of the first sucker upper and lower air cylinders
It is vertically connected on first robot carriage, the piston rod that the first sucker upper and lower air cylinders stretch out vertically is connected in described
On first suction cup support frame, first sucker is arranged on the first suction cup support frame, first sucker with vacuumize
Component connection, first sucker are adsorbed for heat exchanging device plate semi-finished product.
5. the feed device of heat exchanger plate forming according to claim 1 or 2, it is characterised in that: the conveying mechanism
It include: the first chain, multiple first live-rollers, the first sprocket motors, the first output chain gear, first live-roller is along sender
It is rotatably connected in the rack to by bearing, is fixed with the first secondary chain along axial direction on each first live-roller the same side
It takes turns, is rotatablely connected between two neighboring first live-roller by the engaged with the first auxiliary chain wheel first secondary chain, institute
It states the first sprocket motors to be mounted on the crossbeam of rack, first output chain gear is sleeved on the output of first sprocket motors
On axis, the first head sprocket, first head sprocket and the first chain are further sleeved on the first live-roller described in wherein at least one
Engagement, first output chain gear are connected in the first head sprocket on the first live-roller by the first chain-driving and rotate.
6. the feed device of heat exchanger plate forming according to claim 2, it is characterised in that: second delivery track
It include: the second chain, multiple second live-rollers, the second sprocket motors, the second output chain gear, second live-roller is along sender
It is rotatably connected in the rack to by bearing, is fixed with the second secondary chain along axial direction on each second live-roller the same side
It takes turns, is rotatablely connected between two neighboring second live-roller by the engaged with the second auxiliary chain wheel second secondary chain, institute
The second sprocket motors to be stated to be mounted on the rack, second output chain gear is sleeved on the output shaft of second sprocket motors,
The second head sprocket engaged with the second output chain gear is also fixed on second live-roller described in wherein at least one along axial direction, it is described
Second output chain gear is connected in the rotation of the second head sprocket on the second live-roller by the second chain-driving.
7. the feed device of heat exchanger plate forming according to claim 2, it is characterised in that: the positioning alignment mechanism
Before being limited by the side positioning baffle plate assembly of adjustment heat exchanger plate semi-finished product left and right displacement, heat exchanging device plate semi-finished product
Positionable shutter assembly and for detecting heat exchanger plate semi-finished product position photoelectric sensor in place composition；
The side positioning baffle plate assembly include: side dam assemblies sliding rail, side dam assemblies sliding block, side dam assemblies servo motor,
Lead screw, feed screw nut, adjustment rushing board mechanism, the side dam assemblies sliding rail is mounted on the crossbeam of rack and defeated relative to second
Space plane where track is sent to be mutually perpendicular to, the side dam assemblies sliding block is slidably connected on side dam assemblies sliding rail, described
Side dam assemblies servo motor is connected on the crossbeam of rack, and the output shaft of the side dam assemblies servo motor drives the silk
Thick stick rotation, the lead screw is parallel with side dam assemblies sliding rail, and the feed screw nut and side dam assemblies sliding block are connected in adjustment and push away
The bottom of trigger structure, the adjustment rushing board mechanism are used to adjust in the center line and hydraulic press cavity plate of heat exchanger plate semi-finished product
The alignment of heart line；
The prelocalization baffle plate assembly includes: prelocalization baffle sliding rail, prelocalization baffle sliding block, front apron component lead screw, front
Board group part feed screw nut, prelocalization baffle plate assembly, prelocalization baffle plate assembly servo motor, the prelocalization baffle sliding rail are mounted on
It is parallel to each other on the crossbeam of rack and relative to the second delivery track space plane, the prelocalization baffle sliding block is slidably connected at
On prelocalization baffle sliding rail, the prelocalization baffle plate assembly is fixed on prelocalization baffle sliding block, the prelocalization baffle plate assembly
Servo motor is mounted on the crossbeam of rack, the output shaft and front apron component that the prelocalization baffle plate assembly servo motor stretches out
Lead screw connection, the front apron component lead screw is parallel with prelocalization baffle sliding rail, and the front apron component feed screw nut is connected in
On prelocalization baffle sliding block, the front apron component lead screw drives the movement of front apron component feed screw nut, the photoelectric transfer in place
Sensor is mounted on side positioning baffle plate assembly；
Second manipulator mechanism includes: the second robot carriage, the second manipulator motor, second gear, the second rack gear,
Two suckers, the second guide rail, the second manipulator sliding block are mounted on the second robot carriage, and second robot carriage is solid
It is connected on the second manipulator sliding block, the second manipulator motor is connected on the second robot carriage, second machine
Tool flashlight machine is extended with output shaft, the second gear is sleeved on output shaft, second rack gear is relative to the second conveyor track
Road is arranged in parallel on the rack and engages with second gear, and second sucker is arranged on second robot carriage, institute
It states the second sucker to connect with vacuumizing assembly, second sucker is adsorbed for heat exchanging device plate semi-finished product；The tune
Whole rushing board mechanism includes: bottom plate parallel to the ground, the fixation push plate for being vertically mounted on bottom plate side, to be vertically mounted on bottom plate another
The movable push of side, the movable push drive realization to draw close to fixed push plate side from cylinder, the side dam assemblies servo
Motor drives fixed push plate mobile to the heat exchanger plate semi-finished product being on live-roller, and the movable push is driven by cylinder
It is mobile to heat exchanger plate semi-finished product, it is aligned the center line of heat exchanger plate semi-finished product and the center line of hydraulic press cavity plate, it is real
The left and right positioning of existing heat exchanger plate semi-finished product.
8. the feed device of heat exchanger plate forming according to claim 2, it is characterised in that: the third machinery mobile phone
Structure includes: at least two groups third machinery rubber sleeve for being horizontally mounted third sliding rail on the rack, being slidably connected on third sliding rail
Block, be mounted on third manipulator sliding block and relative to third sliding rail third manipulator disposed in parallel, be connected in third machinery
The output shaft of third motor, the stretching of third motor on hand, the third gear being sleeved on output shaft are put down relative to third sliding rail
The third rack gear that row is arranged on the rack and engages with third gear, is arranged on the rack for detecting third robot movement rail
The third photoelectric sensor of mark, wherein the third motor is by the third gear that is sleeved on output shaft in the third tooth
It is moved back and forth on item, the third motor drives the third manipulator mechanism to move back and forth on the third sliding rail, described
Third manipulator mechanism includes: third robot carriage, third sucker upper and lower air cylinders, third suction cup support frame, third sucker, institute
It states third robot carriage to be connected on the third manipulator sliding block, the upper end of the third sucker upper and lower air cylinders is vertically connected
On the third robot carriage, the piston rod of the third sucker upper and lower air cylinders is vertically connected in the third suction cup support
On frame, the third sucker is arranged on the third suction cup support frame, and the third sucker is connect with vacuumizing assembly, described
Third sucker is for adsorbing stainless steel plate finished product；It is provided with sensor for countering on the third suction cup support frame, institute
Sensor for countering is stated to be electrically connected with PLC controller, the sensor for countering be used for third sucker draw to stainless steel plate
Finished product is counted.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821068722.0U CN208758508U (en) | 2018-07-06 | 2018-07-06 | The feed device of heat exchanger plate forming |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821068722.0U CN208758508U (en) | 2018-07-06 | 2018-07-06 | The feed device of heat exchanger plate forming |
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| Publication Number | Publication Date |
|---|---|
| CN208758508U true CN208758508U (en) | 2019-04-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821068722.0U Active CN208758508U (en) | 2018-07-06 | 2018-07-06 | The feed device of heat exchanger plate forming |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108772502A (en) * | 2018-07-06 | 2018-11-09 | 辽宁光阳换热设备制造有限公司 | The feed device and feeding method of heat exchanger plate forming |
| CN110900135A (en) * | 2019-10-18 | 2020-03-24 | 江苏绍通设备制造有限公司 | Brazing plate type heat exchanger sheet making process |
| CN110961543A (en) * | 2019-12-20 | 2020-04-07 | 翟述基 | Comprehensive conveying and feeding equipment for high-strength steel plate stamping and hot forming production line |
-
2018
- 2018-07-06 CN CN201821068722.0U patent/CN208758508U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108772502A (en) * | 2018-07-06 | 2018-11-09 | 辽宁光阳换热设备制造有限公司 | The feed device and feeding method of heat exchanger plate forming |
| CN110900135A (en) * | 2019-10-18 | 2020-03-24 | 江苏绍通设备制造有限公司 | Brazing plate type heat exchanger sheet making process |
| CN110900135B (en) * | 2019-10-18 | 2020-11-27 | 江苏绍通设备制造有限公司 | Brazing plate type heat exchanger sheet making process |
| CN110961543A (en) * | 2019-12-20 | 2020-04-07 | 翟述基 | Comprehensive conveying and feeding equipment for high-strength steel plate stamping and hot forming production line |
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