CN208728076U - The top roller-brush type automatic cleaning machine of ground sheet metal forming - Google Patents
The top roller-brush type automatic cleaning machine of ground sheet metal forming Download PDFInfo
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- CN208728076U CN208728076U CN201821224178.4U CN201821224178U CN208728076U CN 208728076 U CN208728076 U CN 208728076U CN 201821224178 U CN201821224178 U CN 201821224178U CN 208728076 U CN208728076 U CN 208728076U
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Abstract
The utility model discloses the top roller-brush type automatic cleaning machines of ground sheet metal forming comprising substrate to be cleaned is sent into cleaning area by feeding unit material block by block;Roller type brush wiper mechanism, it includes for substrate surface to be carried out to the first cleaning unit of sundries processing, the second cleaning unit cleaned using cleaning solvent to base plate bonding face, wherein the second cleaning unit includes above the substrate of translation transmission and capableing of the brush roll of roller brush upper surface of base plate, the cleaning solution spray assemblies between brush roll and the first cleaning unit;Receiving unit, by the substrate layer overlapping collection after cleaning;Transmission unit is transmitted for substrate;Drying unit, the brush for being used to substrate surface containing resin carry out being formed by curing resin-cured layer.The utility model can not only form resin-cured layer in substrate gluing surface, be conducive to the gluing of substrate;And feeding, cleaning, the blanking process for carrying out substrate can be automated, and it is easy to operate, it is easy to implement.
Description
Technical field
The utility model belongs to floor production equipment field, and in particular to the top roller-brush type of a kind of ground sheet metal forming is automatic
Change cleaning machine.
Background technique
In recent years, interior decoration largely uses solid wooden floor board, solid wooden compound floor etc. as floor decorative material.And solid wood
Floor has that high-quality timber is in short supply, timber utilization rate is not high, occurs some consolidated floors and composite floor board in the market
Meet consumer demand, still, in use, because the glue that compound tense uses can give out many harmful substance (such as first
Aldehyde), the health of people has been seriously affected, therefore, has gradually formed a kind of wood-plastic composite material products of novel environment friendly,
The middle and higher density fiberboard generated wooden phenol in the process is produced, regenerated plastics are added by Granulation Equipments and are made into wood and plastic composite
Material, then carries out being extruded into co-extrusion plate, and then, the surface of co-extrusion plate carries out lagging (figure decoration layer) after shaping, with complete
The processing of full composite floor board.
However, in actual use, plate squeezing exists the epidermis (namely figure decoration layer) of the co-extrusion plate together
The unstable problem of bonding, it is easier to the phenomenon that causing peeling or tilting, so that the quality on floor is unable to get consumption
The approval of person, therefore, it is also difficult to open the selling market on such floor.
So, in order to overcome the problems, such as that bonding is unstable, it has been found that very to the cleaning of bonding plane in gluing
It is important, and common cleaning way be by bonding plane sundries remove, it is ensured that the uniformity of gluing, so improve bonding
Intensity.But the product produced its peel strength, it is still extremely difficult to requirement, therefore, the application flows cleaning
Journey improves, and carries out being mixed and made into cleaning solution in proportion using colourless volatile liquid and resin, not only to bonding plane into
Row decontamination and decontamination processing, and resin-cured layer can be formed on bonding plane, therefore, in subsequent Process of Applying Glue,
Resin added can not only be reduced, and is more advantageous to the gluing of epidermis and co-extrusion plate, to greatly improve peel strength.
Summary of the invention
Technical problem to be solved in the utility model be overcome the deficiencies of the prior art and provide a kind of improved floor at
The top roller-brush type automatic cleaning machine of type.It can not only form resin-cured layer in substrate gluing surface, be conducive to
The gluing of substrate;And feeding, cleaning, the blanking process for carrying out substrate can be automated, and it is easy to operate, it is easy to implement, and at
This is low.
In order to solve the above technical problems, the utility model adopts the following technical solution:
The top roller-brush type automatic cleaning machine of a kind of ground sheet metal forming comprising:
Substrate to be cleaned is sent into cleaning area by feeding unit material block by block;
Roller type brush wiper mechanism comprising for substrate surface to be carried out to the first cleaning unit of sundries processing;
Receiving unit, by the substrate layer overlapping collection after cleaning;
Transmission unit uses transfer roller or compression roller transferring substrates;
Wherein wiper mechanism further includes docking and being carried out using cleaning solvent to base plate bonding face clear with the first cleaning unit
The second cleaning unit washed, second cleaning unit include above the substrate of translation transmission and being capable of roller brush upper surface of base plate
Brush roll, the cleaning solution spray assemblies between brush roll and the first cleaning unit, cleaning machine further includes that be located at the second cleaning single
Drying unit between member and receiving unit, wherein substrate contains to be formed on bonding plane under the brush roll of the second cleaning unit
There is the brush of resin, and under the drying of drying unit, brush is formed by curing resin-cured layer.
Preferably, the first cleaning unit include locating rack, the bar brush that is arranged on the locating rack, wherein bar brush extension side
To intersecting setting with substrate translation direction, and the bristle of bar brush brushes the sundries of substrate surface.
Further, bar brush forms multiple groups, every group of two bar brush settings symmetrical above and below, and by the miscellaneous of the upper and lower surface of substrate
Object brushes.
A specific implementation according to the present utility model and preferred aspect, spray assemblies are arranged close to brush roll, and including edge
Brush roll length direction extend tube channel, be connected to tube channel and be arranged side by side multiple spray heads, be connected to each spray
The spray hose of head bottom and cleaning solvent is pumped to the water pump and connecting tube of the tube channel, wherein spray hose
Bottom is obliquely installed to brush roll from top to bottom, and cleaning solvent is rushed to the surface of substrate from the bottom of spray hose.
Another specific implementation according to the present utility model and preferred aspect, feeding unit material, the base after being used to be laminated
Plate piecewise to machining area level push, and including for placing multilayer board carrying platform, driving carrying platform gradually
The lifting mechanism that is lifted upwards, the top-pushing mechanism that carrying platform side is set and machining area is sent into for counting substrate
The counting mechanism of block number, wherein for rising height equal to the thickness of one piece of substrate, top-pushing mechanism includes positioning to lifting mechanism each time
Positioning seat of the carrying platform far from machining area side, can be along the movable pushing tow being arranged on positioning seat of horizontal direction
The actuator that rod piece and driving pushing tow rod piece move back and forth, wherein pushing tow rod piece is aligned setting with machining area, and reciprocal
The substrate of automatic cover upwards is pushed to machining area piecewise in movement.
Preferably, positioning seat includes being aligned the locating rod being arranged in the middle part of multilayer board, and pushing tow rod piece is movably arranged on positioning
Bar is aligned the position where machining area.
A specific implementation according to the present utility model and preferred aspect, pushing tow rod piece include extending along horizontal direction
Mandril, the limit module that mandril both ends are arranged in, when actuator and any one limit module contact, actuator is anti-
To movement, to realize the reciprocating motion of pushing tow rod piece.
Specifically, actuator includes the driving cog for being formed in mandril top along mandril length direction, is arranged in locating rod
The upper driving gear with transmission tooth engagement, wherein there are two driving gears, and it is separately positioned on the opposite sides of locating rod, two
The tooth socket to match with driving gear is respectively equipped on the inside of limit module, when driving gear to be engaged with tooth socket, actuator is anti-
To movement, to realize the reciprocating motion of the pushing tow rod piece.
In this example, drives the synchronous of gear to drive by two, improve the reciprocating motion speed of mandril, while making mandril
Mobile is more steady;It is engaged simultaneously by driving gear with tooth socket, it is easy to implement to control forward and reverse movement of actuator.
Preferably, mandril at least two sections, and docked by rotating connector from one end to be formed one it is horizontally disposed
Rod piece, limit module are located at the both ends of the rod piece.The purpose of more piece setting, mainly in a non-operative state, by certainly
The rotation folding of body, to reduce the occupied space of mandril.
It is according to the present utility model another specific implementation and preferred aspect, counting mechanism include be formed on positioning seat and
Side where corresponding to positioning seat in carrying platform for the graduated scale of a unit, setting with every piece of substrate thickness and direction graduated scale
The pointer of ruler.
Preferably, graduated scale can releasably be located in the positioning seat, and can also be along positioning seat height side
It is arranged to up and down adjustment.When the substrate working process of different-thickness, it is only necessary to replace corresponding graduated scale, this can be realized
The counting of substrate.
Further, counting mechanism further includes the intelligent controller being connected with lifting mechanism, which includes
It is separately positioned on the contact-making switch of graduated scale upper and lower bound position, when the contact of pointer and the upper limit of graduated scale or lower limit
After switch contact, closed circuit, lifting mechanism stop motion are formed.In short, after pointer and the contact-making switch of the upper limit contact,
Lifting mechanism stops ascending motion;After the contact of the contact-making switch of pointer and lower limit, lifting mechanism stops descending motion.
In addition, lifting mechanism includes pedestal, the scissor-type support arm being arranged between pedestal and carrying platform, for driving
The opposite driving assembly being unfolded or collapse of scissor-type support arm.In short, lifting mechanism is equivalent to fork type elevator, work
Principle is identical with fork type elevator.
Specifically, positioning seat is stood on pedestal.
Then, it in this example, is additionally provided in the side of carrying platform by screen, the substrate of stacking is resisted against from a side by grid
On plate.It can be one piece by screen, be also possible to two pieces,
Specifically, being located at the opposite sides in substrate push direction by screen.Under the action of leaning on screen, so that substrate pushes away
It send more steady.
Receiving unit, by molding equipment translation outflow substrate carry out stacking collection, and including receiving rack, for carrying
The rewinding platform of substrate, be arranged in receiving rack for drive rewinding platform gradually the driving mechanism of descending motion, for counting
The substrate is laminated the counting component of block number and is arranged in receiving rack for self-forming equipment translation outflow substrate of plugging into
Connecting mechanism, the height that wherein rewinding platform declines each time are equal to the thickness of one piece of substrate, and connecting mechanism includes being located in receipts
Expect on frame and have positioning by the frame of plugging into of grid, positioned at positioning in front of the grid and for by the substrate of molding equipment translation outflow to
Positioning by grid pull over plug into roller and driving is plugged into the actuator of roller rotation, wherein positioning leans on grid to be located at the side of rewinding platform
Top, when the side of substrate is resisted against positioning on grid, roller stop motion of plugging into, driving mechanism drives rewinding platform decline one
It is secondary.
Preferably, substrate is in rectangle, and alongst to translation above rewinding platform, positioning is by grid along substrate
Width direction extends.
Specifically, positioning is arranged in parallel by the bottom surface of grid with rewinding platform upper surface, and position the bottom surface by grid and rewinding
The vertical range of platform upper surface is the integral multiple of substrate thickness.
When collecting first piece of substrate, positioning is fitted in rewinding platform upper surface by the bottom surface of grid and forms the first short slot,
First piece of substrate is located in the first short slot from side;When collecting second piece of substrate, positioning is constituted by grid and first piece of substrate
Second short slot, second piece of substrate are located in the second short slot from side, are repeated to when collecting nth block substrate, positioning by grid and
N short slot is formed between multilayer board topmost one piece of substrate, nth block substrate is located in N short slot from side.
In this application, by the effect of grid, there are two aspects for positioning: one, the effect of basis of reference, so that muti-piece stacking
Substrate is to position the side alignment where leaning on grid;Two, certain limit and guiding role are played when rewinding platform declines, reduced
Decline process causes the offset of substrate.
A specific implementation according to the present utility model and preferred aspect, connecting mechanism further include from the both ends for frame of plugging into
The extension rod of horizontal direction molding equipment extension is arranged on extension rod and connects pick-up roll around the rotation of the axis of vertical direction,
In connect the upper side that pick-up roll is hung on rewinding platform, when substrate to plug into roller transmit when, the pick-up roll that connects positioned at two sides rolls respectively
Cooperation substrate opposite sides.The setting for flanking pick-up roll by two, restricting substrate is in moving process in left and right sides side
To offset, and then improve stacking metacoxal plate uniformity.
Be preferably located on every side extension rod connect pick-up roll at least there are two, and be located at flanking pick-up roll and substrate side
The roll surface of contact flushes setting.
Draw bar by connecing specifically, connecing pick-up roll and hang the inside for being located at extension rod, and connecing pick-up roll includes rotating to set by bearing
It sets in the anti-slip roller set for connecing the roller body for drawing bar lower part, being set in roller body periphery.
Preferably, receiving rack includes pedestal, the column positioned at pedestal principle molding equipment side, and frame of plugging into is located in column
It is aligned the position of molding equipment discharge port, and frame of plugging into can move the setting of adjusting in column along the short transverse of column
On.
It is according to the present utility model another specific implementation and preferred aspect, counting component include be formed on column and with
Every piece of substrate thickness is the graduated scale of a unit, side where rewinding platform corresponds to column is arranged in and is directed toward graduated scale
Pointer.
Preferably, graduated scale can be releasably located on column, and can also be lowered on stem height direction
Section setting.When the substrate working process of different-thickness, it is only necessary to replace corresponding graduated scale, the meter of the substrate can be realized
Number.
Further, counting component further includes the intelligent controller being connected with the driving mechanism, the intelligent controller
Contact-making switch including being separately positioned on graduated scale upper and lower bound position, when pointer and graduated scale the upper limit or under
After the contact-making switch contact of limit, closed circuit, the driving mechanism stop motion are formed.In short, when pointer and the upper limit
After contact-making switch contact, driving mechanism stops ascending motion;After the contact of the contact-making switch of pointer and lower limit, driving mechanism stops
Descending motion.
In addition, being directed to driving mechanism, principle is similar with elevator (or hoistable platform), can not only decline, also can
Enough liftings upwards, for this field, belong to conventional design, it are not described in detail herein.
Due to the implementation of above technical scheme, the utility model has the advantages that compared with prior art
The utility model can not only form resin-cured layer in substrate gluing surface, be conducive to the gluing of substrate;And
And feeding, cleaning, the blanking process for carrying out substrate can be automated, it is easy to operate, easy to implement and at low cost.
Detailed description of the invention
Fig. 1 is the schematic front view of the utility model automated production equipment;
Fig. 2 is the schematic front view of the utility model feeding unit material;
Fig. 3 is the partial enlargement diagram in Fig. 2;
Fig. 4 is the schematic front view of the utility model roller type brush wiper mechanism;
Fig. 5 is the schematic front view of the utility model receiving unit (in when receiving first piece of substrate);
Fig. 6 is the schematic top plan view (structure amplification) of receiving unit in Fig. 5;
Fig. 7 is the schematic front view of the utility model receiving unit (when in stacking muti-piece substrate);
Wherein: A, feeding unit material;1, carrying platform;2, lifting mechanism;20, pedestal;21, scissor-type support arm;3, pushing tow
Mechanism;30, positioning seat;300, locating rod;31, pushing tow rod piece;310, mandril;311, module is limited;311a, tooth socket;32, it drives
Part;32a, driving cog;32b, driving gear;4, counting mechanism;40, graduated scale;41, pointer;42, intelligent controller;K, it connects
Touching switch;B, substrate;A5, screen is leaned on;
B, wiper mechanism;B1, the first cleaning unit;B10, locating rack;B11, bar brush;B2, the second cleaning unit;It is B20, clear
Clean slot;B23, brush roll;B24, spray assemblies;240, communicating pipe;241, spray head;242, spray hose;243, water pump;244, even
Adapter tube;B3, transfer roller;
C, receiving unit;C1, receiving rack;C10, pedestal;C11, upright bar;C2, rewinding platform;C3, driving mechanism;C30, it cuts
V shape support arm;C4, counting component;5, connecting mechanism;50, it plugs into frame;Grid are leaned in 50a, positioning;51, it plugs into roller;52, extension rod;
53, pick-up roll is connect;530, bearing;531, roller body;532, anti-slip roller set;54, it connects and draws bar;
D, drying unit;D1, section is air-dried;D10, fan;D2, drying section;D20, heating rod;
E, transmission unit;E1, transfer roller.
Specific embodiment
In order to make the above objects, features, and advantages of the present application more apparent, with reference to the accompanying drawing to the application
Specific embodiment be described in detail.Many details are explained in the following description in order to fully understand this Shen
Please.But the application can be implemented with being much different from other way described herein, those skilled in the art can be not
Similar improvement is done in the case where violating the application intension, therefore the application is not limited by the specific embodiments disclosed below.
In the description of the present application, it is to be understood that term " center ", " longitudinal direction ", " transverse direction ", " length ", " width ",
" thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside", " up time
The orientation or positional relationship of the instructions such as needle ", " counterclockwise ", " axial direction ", " radial direction ", " circumferential direction " be orientation based on the figure or
Positional relationship is merely for convenience of description the application and simplifies description, rather than the device or element of indication or suggestion meaning must
There must be specific orientation, be constructed and operated in a specific orientation, therefore should not be understood as the limitation to the application.
In addition, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance
Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or
Implicitly include at least one this feature.In the description of the present application, the meaning of " plurality " is at least two, such as two, three
It is a etc., unless otherwise specifically defined.
In this application unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc.
Term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integral;It can be mechanical connect
It connects, is also possible to be electrically connected;It can be directly connected, can also can be in two elements indirectly connected through an intermediary
The interaction relationship of the connection in portion or two elements, unless otherwise restricted clearly.For those of ordinary skill in the art
For, the concrete meaning of above-mentioned term in this application can be understood as the case may be.
In this application unless specifically defined or limited otherwise, fisrt feature in the second feature " on " or " down " can be with
It is that the first and second features directly contact or the first and second features pass through intermediary mediate contact.Moreover, fisrt feature exists
Second feature " on ", " top " and " above " but fisrt feature be directly above or diagonally above the second feature, or be merely representative of
First feature horizontal height is higher than second feature.Fisrt feature can be under the second feature " below ", " below " and " below "
One feature is directly under or diagonally below the second feature, or is merely representative of first feature horizontal height less than second feature.
It should be noted that it can be directly another when element is referred to as " being fixed on " or " being set to " another element
On one element or there may also be elements placed in the middle.When an element is considered as " connection " another element, it can be with
It is directly to another element or may be simultaneously present centering elements.Term as used herein " vertically ", " level
", "upper", "lower", "left", "right" and similar statement for illustrative purposes only, be not offered as being uniquely to implement
Mode.
As shown in Figure 1, the top roller-brush type automatic cleaning machine of the ground sheet metal forming of the present embodiment comprising feeding unit material
A, roller type brush wiper mechanism B, receiving unit C, drying unit D and transmission unit E.
Specifically, feeding unit material A, the substrate b after being used to be laminated is piecewise shown in feeding unit material A combination attached drawing 2 and 3
Ground is pushed to roller type brush wiper mechanism B level.
In this example, feeding unit material A include for place the carrying platform 1 of multilayer board b, driving carrying platform 1 gradually to
The lifting mechanism 2 of upper lifting, the top-pushing mechanism 3 that 1 side of carrying platform is set and for count substrate b be sent into roller type brush
The counting mechanism 4 of wiper mechanism B block number, wherein lifting mechanism 2 each time rising height be equal to one piece of substrate b thickness, pushing tow
Mechanism 3 pushes the substrate b of automatic cover upwards to roller type brush wiper mechanism B.
Specifically, lifting mechanism 2 includes pedestal 20, the scissor-type support arm being arranged between pedestal 20 and carrying platform 1
21, for driving the opposite driving assembly (not shown) being unfolded or collapse of scissor-type support arm 21.In short, lifting mechanism
2 are equivalent to fork type elevator, and working principle is identical with fork type elevator, it is not described in detail herein.
But the carrying platform 1 of the application frontal projected area on pedestal 20 is less than the upper surface area of pedestal 20.
Top-pushing mechanism 3 includes being located in positioning seat 30, Neng Gouyan of the carrying platform 1 far from the side roller type brush wiper mechanism B
The movable pushing tow rod piece 31 being arranged on positioning seat 30 of horizontal direction and driving pushing tow rod piece 31 move back and forth driving
Part 32, wherein pushing tow rod piece 31 is aligned setting with roller type brush wiper mechanism B, and will mend upwards automatically piecewise in reciprocating motion
The substrate b of position is pushed to roller type brush wiper mechanism B.
In order to ensure ejecting effect, in this example, be additionally provided in the side of carrying platform 1 by screen A5, the substrate b of stacking from
A side is resisted against on screen A5.It can be one piece by screen A5, be also possible to two pieces,
Specifically, being located at the opposite sides in substrate b push direction by screen A5.Under the action of depending on screen A5, so that base
The push of plate b is more steady.
Meanwhile pushing tow rod piece 31 and the contact of substrate b are also critically important, excessive contact or very few contact influence substrate b's
Push, then, effective contact height are 0.5 ~ 1 times of substrate thickness, wherein effective contact height self-reference substrate top edge is downward
It calculates.
In this example, effective contact height that the pushing tow end of pushing tow rod piece 31 is contacted with substrate b is the 0.6 of substrate thickness
Times, also that is, the distance between 31 bottom of pushing tow rod piece and next piece of substrate b are 0.4 times of substrate b thickness.
Specifically, positioning seat 30 includes the locating rod 300 being arranged in the middle part of alignment multilayer board, the 31 activity setting of pushing tow rod piece
Position where being aligned roller type brush wiper mechanism B in locating rod 300.
Pushing tow rod piece 31 includes the mandril 310 extended along horizontal direction, the limit module that 310 both ends of mandril are arranged in
311, when actuator 32 is contacted with any one limit module 311,32 counter motion of actuator, to realize pushing tow rod piece
31 reciprocating motion.
Actuator 32 includes the driving cog 32a that 310 top of mandril is formed in along 310 length direction of mandril, setting fixed
The driving gear 32b engaged on the bar 300 of position with driving cog 32a.
In this example, drive there are two gear 32b, and be separately positioned on the opposite sides of locating rod 300.Therefore, at two
It drives under the synchronous driving of gear, effectively improves the reciprocating motion speed of mandril 310, while but also mandril 310 is mobile
It is more steady.
As for the kind of drive, it is equipped with drive motor in locating rod 300, horse then will be driven by the way of belt wheel transmission
It reaches and drives gear 32b synchronized links, wherein drive motor is located at the top of driving gear 32b, and drives the center of gear 32b
And drive motor output end center constitutes equilateral triangle, meanwhile, drive motor has forward and reverse rotation mode.
Meanwhile the tooth socket 311a with driving gear 32b cooperation is additionally provided on the inside of limit module 311, as driving gear 32b
When being engaged with one of tooth socket 311a, drive motor is rotated backward, and is moved back and forth with realizing.
Then, it is contemplated that the problem of occupied space, mandril 310 is arranged to more piece and splices and dock to form a level and set
The rod piece set, limit module 311 are located at the both ends of rod piece.The purpose of more piece setting, mainly in a non-operative state,
By the rotation folding of itself, to reduce the occupied space of mandril.
Counting mechanism 4 includes the graduated scale being formed in locating rod 300 and with every piece of substrate b with a thickness of a unit
40, the corresponding 300 place side of locating rod of carrying platform 1 is set and is directed toward the pointer 41 of graduated scale.Pass through the position of pointer meaning
Setting value subtracts numerical benchmark and obtains feed block number, very convenient manipulation.
Further, graduated scale 40 can be releasably located in locating rod 300, and can also be along locating rod 300
The setting of short transverse up and down adjustment.When the substrate working process of different-thickness, it is only necessary to replace corresponding graduated scale
Realize the counting of the substrate.
Meanwhile counting mechanism 4 further includes the intelligent controller 42 being connected with lifting mechanism 2, the intelligent controller 42 packet
Include the contact-making switch k for being separately positioned on 40 upper and lower bound position of graduated scale, when pointer 41 and graduated scale 40 the upper limit or
After the contact-making switch contact of lower limit, closed circuit, lifting mechanism stop motion are formed.In short, working as contact of the pointer with the upper limit
After switch contact, lifting mechanism stops ascending motion;After the contact of the contact-making switch of pointer and lower limit, lifting mechanism stops decline
Movement.
In conjunction with shown in attached drawing 4, in this example, roller type brush wiper mechanism B comprising for the surface substrate b to be carried out sundries
First cleaning unit B1 of processing, it docks with the first cleaning unit B1 and substrate b cemented surface is cleaned using cleaning solvent
The second cleaning unit B2.
First cleaning unit B1 includes locating rack B10, the bar brush B11 being arranged on locating rack B10, and wherein bar brush B11 prolongs
It stretches direction and intersects setting with substrate b translation direction, and the bristle of bar brush B11 brushes the sundries on the surface substrate b.
Bar brush B11 forms multiple groups, every group of two bar brush B11 settings symmetrical above and below, and by the sundries of the upper and lower surface of substrate b
Brush.Bar brush B11 is also the product of direct outsourcing, is not repeated herein to its specific structure.
Second cleaning unit B2 includes clean tank B20, the brush in clean tank B20 and above substrate b transfer roller
Roller B23, the cleaning solution spray assemblies B24 between brush roll B23 and the first cleaning unit B1.
As for the structure of brush roll B23 is the direct outsourcing of the applicant, belongs to conventional products, herein not to its specific knot
Structure is described in detail.
But in this example, brush roll B23 is arranged along the direction horizontal extension translated perpendicular to substrate b, and around itself
Direction of axis line rotation setting.
Spray assemblies B24 is arranged close to brush roll B23, and including being located on the right side of brush roll B23 and along the length side brush roll B23
It is connected to the tube channel 240 of extension, with tube channel 240 and multiple spray heads 241 arranged side by side, is connected to each spray head
The spray hose 242 of 241 bottoms and the water pump 243 and connecting tube 244 that cleaning solvent is pumped to tube channel 240, wherein spraying
The bottom of leaching hose 242 is obliquely installed to brush roll B23 from top to bottom, and the bottom of cleaning solvent from spray hose 242 is rushed at
The surface of substrate b.
For the uniformity of spray, in this example, multiple spray heads 241 are uniformly distributed along 240 length direction of tube channel, together
When 242 bottom of spray hose the vertical range up and down adjustment as needed with substrate b, still, spray hose 242 formed it is molten
Agent flow direction and the trend of substrate are consistent, and are on the one hand convenient for the transmission of substrate;On the other hand it is wet to ensure that brush roll B23 is constantly in
Profit state, so that it is guaranteed that the uniformity brushed, provides advantage to form curing resin layer.
In addition, wiper mechanism further includes that the disengaging end of the second cleaning unit B2 is arranged in and flushes setting to pass in this example
Send roller B3.Under transfer roller B3 docking, the transmitting of substrate is realized.
In short, after by tentatively brushing substrate surface sundries in the application, then pass through the brush roll of twice cleaning solution, it is ensured that
It substrate surface no-sundries and is capable of forming one layer of cleaning solvent layer (composition contained includes resin and colourless volatile liquid),
Curing resin layer is formed after the drying, to provide conveniently for subsequent epidermis gluing, and can improve the resistance to stripping of epidermis
From intensity.
In this example, it mainly includes two parts drying section D2 and air-dried section D1 to drying unit D, main as drying section D2
It is to be heated using heating rod D20 to substrate b;Fan D10 is mainly used to form the air-flow quickly flowed as air-dried section D1
Etc. modes, heat when drying is taken away, thus the surface substrate b formed resin-cured layer.
Meanwhile transmission unit E, the E1 mobile roller for being used to accept substrate b being mainly included in above-mentioned each unit, or
Person's compression roller and conventional arrangement mode, are not described in detail it herein.
In conjunction with shown in attached drawing 5 to 7, receiving unit in this example carries out the substrate b of self-desiccation cells D translation outflow
Stacking is collected.
Specifically, receiving unit includes receiving rack C1, the rewinding platform C2 for bearing substrate b, setting in receiving rack C1
On for drive rewinding platform C2 gradually the driving mechanism C3 of descending motion, for count substrate b stacking block number counting component
C4 and the connecting mechanism 5 on receiving rack C1 for the self-desiccation cells D translation outflow substrate b that plugs into, wherein driving machine are set
The height that structure C3 declines each time is equal to the thickness of one piece of substrate b.
In this example, drying unit D is located at right side, and receiving unit is located at left side, and substrate b is from right side to the left along substrate
The length direction of b translates, and carries out stacking rewinding, and after every collection for completing one piece of substrate b, rewinding platform C2 decline is primary, until
Complete the stacking of muti-piece substrate b.
However, the uniformity of stacking has the performance of connecting mechanism 5 to determine completely, realize that uniformity is higher in this example
Stacking, use following technological means.
The connecting mechanism 5 includes being located on receiving rack C1 and there is positioning to lean on by the frame 50 of plugging into of grid 50a, positioned at positioning
Plug into roller 51 and driving in front of grid 50a and for the substrate b of drying unit D translation outflow to pull over to positioning by grid 50a
The actuator (not shown) of roller 51 of plugging into rotation works as base wherein positioning is located at the top on the left of rewinding platform C2 by grid 50a
When the side of plate b is resisted against positioning on grid 50a, 51 stop motion of roller of plugging into, driving mechanism C3 drives rewinding platform C2 decline
Once.
In order to be explained further above structure and principle, in this example, substrate b is in rectangle, and alongst to rewinding
Translation above platform C2, positioning extend by grid 50a along the width direction of substrate b.
Meanwhile extending direction of the roller 51 with positioning by grid 50a of plugging into is consistent.
Then, positioning is arranged in parallel by the bottom surface of grid 50a with the upper surface rewinding platform C2, and positions the bottom surface for depending on grid 50a
Vertical range with the upper surface rewinding platform C2 is the integral multiple of substrate b thickness.
When collecting first piece of substrate, positioning is fitted in rewinding platform upper surface by the bottom surface of grid and forms the first short slot,
First piece of substrate is located in the first short slot from side;When collecting second piece of substrate, positioning is constituted by grid and first piece of substrate
Second short slot, second piece of substrate are located in the second short slot from side, are repeated to when collecting nth block substrate, positioning by grid and
N short slot is formed between multilayer board topmost one piece of substrate, nth block substrate is located in N short slot from side.
In this example, by the effect of grid 50a, there are two aspects for positioning: one, the effect of basis of reference, so that muti-piece stacking
Substrate is to position the side alignment where leaning on grid;Two, certain limit and guiding role are played when rewinding platform declines, reduced
Decline process causes the offset of substrate.
At the same time, it is contemplated that the offset that substrate b may cause in translation motion, and then influence the whole of stacking metacoxal plate
Qi Du, the connecting mechanism 5 in this example further include the extension rod 52 extended from the both ends horizontal direction molding equipment for frame 50 of plugging into, set
It sets on extension rod 52 and around the rotation of the axis of vertical direction and connects pick-up roll 53, wherein connecing pick-up roll 53 is hung on rewinding platform C2
Upper side connect cooperation that pick-up roll 53 rolls respectively in the phase of substrate b positioned at two sides when substrate b is transmitted to roller 51 of plugging into
To two sides.The setting for flanking pick-up roll 53 by two, restricting substrate b and then improve stacking metacoxal plate in the offset of moving process
Uniformity.
Specifically, being located at connecing there are two pick-up rolls 53 on every side extension rod 52, and pick-up roll 53 and the side substrate b are flanked positioned at same
The roll surface of side contact flushes setting.
As for, two layouts for connecing pick-up roll 53 are very simple, two of two sides connect pick-up roll 53 can be it is arranged symmetrically, can also be with
It is mutual dislocation setting.
In this example, the symmetrical setting of pick-up roll 53 is connect positioned at two sides, pick-up roll 53 is then connect and is prolonged by connecing to draw bar 54 and hang to be located at
The inside of boom 52, and connecing pick-up roll 53 includes being rotatably arranged on to connect by bearing 530 draw the roller body 531 of 54 lower part of bar, be arranged
Anti-slip roller in 531 periphery of roller body covers 532.
Receiving rack C1 includes pedestal 10, the column 11 positioned at 10 principle molding equipment side of pedestal, and frame 50 of plugging into is located in
Column 11 is aligned the position of drying unit D discharge port, and frame 50 of plugging into can move adjusting along the short transverse of column 11
It is arranged on column 11.
Counting component C4 include be formed on column 11 and with every piece of substrate b with a thickness of a unit graduated scale 40,
Side where rewinding platform C2 corresponds to column is set and is directed toward the pointer 41 of graduated scale 40.
Graduated scale 40 can be releasably located on column 11, and can also be along 11 short transverse up and down adjustment of column
Setting.When the substrate b working process of different-thickness, it is only necessary to replace corresponding graduated scale 40, the substrate can be realized
It counts.
Further, counting component C4 further includes the intelligent controller 42 being connected with driving mechanism C3, the intelligent control
Device 42 includes the contact-making switch k for being separately positioned on 40 upper and lower bound position of graduated scale, when pointer 41 and graduated scale 40
After the contact-making switch k of the upper limit or lower limit contact, closed circuit, driving mechanism C3 stop motion are formed.In short, when pointer 41 with
After the contact-making switch k contact of the upper limit, driving mechanism C3 stops ascending motion;After the contact-making switch k of pointer 41 and lower limit is contacted,
Driving mechanism C3 stops descending motion.
In addition, for driving mechanism C3 include scissor-type support arm C30 and driving scissor-type support arm C30 expansion or
The hydraulic cylinder (not shown) of gathering, specific principle is similar with elevator (or hoistable platform), can not only decline,
Also it can be lifted upwards, for this field, belong to conventional design, it is not described in detail herein.
The utility model is described in detail above, its object is to allow the personage for being familiar with this field technology can be much of that
It solves the content of the utility model and is implemented, do not limit the protection scope of the present invention, it is all practical according to this
Equivalent change or modification made by novel Spirit Essence should all cover within the protection scope of the present utility model.
Claims (10)
1. the top roller-brush type automatic cleaning machine of a kind of ground sheet metal forming comprising:
Substrate to be cleaned is sent into cleaning area by feeding unit material block by block;
Roller type brush wiper mechanism comprising for substrate surface to be carried out to the first cleaning unit of sundries processing;
Receiving unit, by the substrate layer overlapping collection after cleaning;
Transmission unit, the transmission for substrate;
It is characterized by: the wiper mechanism further includes docking with first cleaning unit and using cleaning solvent to substrate
The second cleaning unit that cemented surface is cleaned, second cleaning unit include the substrate top positioned at translation transmission and energy
Brush roll, the cleaning solution spray assemblies between the brush roll and first cleaning unit of enough roller brush upper surface of base plate, institute
The cleaning machine stated further includes the drying unit between second cleaning unit and the receiving unit, wherein described
Under the brush roll of two cleaning units, the substrate dries list to form the brush containing resin on bonding plane, and in described
Under the drying of member, the brush is formed by curing resin-cured layer.
2. the top roller-brush type automatic cleaning machine of ground according to claim 1 sheet metal forming, it is characterised in that: described
The bar brush that first cleaning unit includes locating rack, is arranged on the locating rack, wherein the bar brush extending direction and substrate
Translation direction intersection setting, and the bristle of the bar brush brushes the sundries of substrate surface.
3. the top roller-brush type automatic cleaning machine of ground according to claim 2 sheet metal forming, it is characterised in that: described
Bar brush forms multiple groups, the every group two bar brush settings symmetrical above and below, and the sundries of the upper and lower surface of substrate is brushed.
4. the top roller-brush type automatic cleaning machine of ground according to claim 1 sheet metal forming, it is characterised in that: described
Spray assemblies are arranged close to the brush roll, and the tube channel including extending along the brush roll length direction and the tube channel
Connection and multiple spray heads arranged side by side, the spray hose for being connected to each spray head bottom and by cleaning solvent
It is pumped to the water pump and connecting tube of the tube channel, wherein the bottom of the spray hose is set to brush roll inclination from top to bottom
It sets, and the bottom of cleaning solvent from the spray hose is rushed to the surface of substrate.
5. the top roller-brush type automatic cleaning machine of ground according to claim 1 sheet metal forming, it is characterised in that: on described
Material unit include for place the carrying platform of multilayer board, the lifting mechanism that the driving carrying platform is gradually lifted upwards,
The counting machine that the top-pushing mechanism of the carrying platform side is set and is sent into machining area block number for counting substrate
Structure, wherein rising height is equal to the thickness of one piece of substrate to the lifting mechanism each time, the top-pushing mechanism includes
It is located in positioning seat of the carrying platform far from the machining area side, can be arranged along horizontal direction is movable in institute
The actuator that pushing tow rod piece and driving on positioning seat the pushing tow rod piece move back and forth is stated, wherein the propulsion arm part
It is aligned setting with the machining area, and piecewise by the substrate of automatic cover upwards to the machining area in reciprocating motion
Push.
6. the top roller-brush type automatic cleaning machine of ground according to claim 5 sheet metal forming, it is characterised in that: described
Pushing tow rod piece includes the mandril extended along horizontal direction, the limit module that the mandril both ends are arranged in, when described
When actuator and any one described limit module contact, the actuator counter motion, to realize the propulsion arm
The reciprocating motion of part.
7. the top roller-brush type automatic cleaning machine of ground according to claim 6 sheet metal forming, it is characterised in that: described fixed
Position seat includes being aligned the locating rod being arranged in the middle part of multilayer board, and pushing tow rod piece is movably arranged on where locating rod alignment machining area
Position, the actuator include the driving cog that the mandril top is formed in along the mandril length direction, setting exist
With the driving gear of the transmission tooth engagement in the locating rod, wherein there are two the sliding tooth wheels, and it is separately positioned on
The opposite sides of the locating rod, is respectively equipped on the inside of two limit modules and the tooth that matches of driving gear
Slot, when the driving gear is engaged with the tooth socket, the actuator counter motion, to realize the past of the pushing tow rod piece
Multiple movement.
8. the top roller-brush type automatic cleaning machine of ground according to claim 1 sheet metal forming, it is characterised in that: the receipts
Material unit, by molding equipment translation outflow substrate carry out stacking collection, and including receiving rack, for the rewinding of bearing substrate
Platform, be arranged in the receiving rack for drive the rewinding platform gradually the driving mechanism of descending motion, for counting
The counting component of the substrate stacking block number and setting spread out of institute for self-forming equipment translation of plugging into the receiving rack
The connecting mechanism of substrate is stated, the height that wherein rewinding platform declines each time is equal to the thickness of one piece of substrate, and described connects
Refuting mechanism includes being located in the receiving rack and there is positioning to lean in front of grid and be used for by the frame of plugging into of grid, positioned at the positioning
By molding equipment translation outflow substrate to it is described positioning by grid pull over plug into roller and driving described in plug into roller rotation drive
Moving part leans on wherein the positioning is located at the upper side of the rewinding platform by grid when the side of substrate is resisted against the positioning
When on grid, the roller stop motion of plugging into, the driving mechanism drives the rewinding platform decline primary.
9. the top roller-brush type automatic cleaning machine of ground according to claim 8 sheet metal forming, it is characterised in that: described
Connecting mechanism further include from described in plug into frame both ends horizontal direction molding equipment extend extension rod, be arranged in the extension rod
Pick-up roll is connect above and around the rotation of the axis of vertical direction, wherein the pick-up roll that connects is hung on the side of the rewinding platform
Side connects cooperation that pick-up roll rolls respectively in the opposite sides of substrate positioned at two sides when substrate is transmitted to roller of plugging into.
10. the top roller-brush type automatic cleaning machine of ground according to claim 1 sheet metal forming, it is characterised in that: described
Drying unit include drying section and air-dried section, wherein the drying section include more below transfer roller conveyor surface plus
Hot-rolling, the air-dried section include being formed in substrate transfer passage opposite sides to be capable of forming the fan that gas quickly circulates.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821224178.4U CN208728076U (en) | 2018-07-31 | 2018-07-31 | The top roller-brush type automatic cleaning machine of ground sheet metal forming |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821224178.4U CN208728076U (en) | 2018-07-31 | 2018-07-31 | The top roller-brush type automatic cleaning machine of ground sheet metal forming |
Publications (1)
Publication Number | Publication Date |
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CN208728076U true CN208728076U (en) | 2019-04-12 |
Family
ID=66027649
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Application Number | Title | Priority Date | Filing Date |
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CN201821224178.4U Active CN208728076U (en) | 2018-07-31 | 2018-07-31 | The top roller-brush type automatic cleaning machine of ground sheet metal forming |
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Country | Link |
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2018
- 2018-07-31 CN CN201821224178.4U patent/CN208728076U/en active Active
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