CN208720255U - A kind of side lifting construction system suitable for fluoroplastics flue gas heat-exchange unit - Google Patents
A kind of side lifting construction system suitable for fluoroplastics flue gas heat-exchange unit Download PDFInfo
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- CN208720255U CN208720255U CN201820248929.XU CN201820248929U CN208720255U CN 208720255 U CN208720255 U CN 208720255U CN 201820248929 U CN201820248929 U CN 201820248929U CN 208720255 U CN208720255 U CN 208720255U
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- heat exchanger
- module
- flue gas
- exchange unit
- fluoroplastics
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
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Abstract
This patent proposes a kind of side lifting construction system suitable for fluoroplastics flue gas heat-exchange unit, the system is made of side installation door, portable beam, conversion support, truss hoisting, the two sides of side installation door are arranged in portable beam and conversion support, the top surface absolute altitude that position is arranged in conversion support is higher than teflon heat exchanger tube sheet support structure top surface absolute altitude, and the lower beam of truss hoisting is set as portable beam.This system is not necessarily bound by the limitation of installation space, operates conveniently, and securely and reliably, substantially increases the installation speed of teflon heat exchanger module.
Description
Technical field
The present invention relates to coal fired power plant or thermo-power station flue gas waste heat recovery power-saving technologies.
Background technique
Flue-gas temperature is about 120 ~ 150 DEG C after coal fired power plant air preheater, for the waste heat in recovered flue gas, usually in dedusting
Metallic recuperator is set before device or after deduster.Some power plant are in order to reduce pollutant emission range and chimney be avoided to corrode, also
Equipped with GGH.In terms of operational effect in recent years, metallic recuperator majority occur burn into leakage, dust stratification blocking cause resistance compared with
Big phenomenon runs 2 ~ 3 years and removes can be found everywhere for replacement.
The metal material of heat exchanger is substituted for fluoroplastics, then is a kind of effective alternative solution.Teflon heat exchanger tool
Have the characteristics that zero burn into zero leakage, non-sticky ash make the reduction of power plant's maintenance cost.The teflon heat exchanger service life that foreign countries use earliest
More than 20 years, German most coal-burning power plants are respectively arranged with teflon heat exchanger.Domestic Huaneng Group, state's electricity and Datang group
Multiple power plant have used teflon heat exchanger to substitute original metal GGH, and teflon heat exchanger substitutes metallic recuperator and carries out deeply
Degree waste heat recycling also gradually obtains promotion and application.
Teflon heat exchanger is a kind of indirect heat exchanger, and core component is the tube bank of fluoroplastics heat exchanger tube, and flue gas walks heat exchange
On the outside of pipe, recirculated water is walked on the inside of heat exchanger tube, takes fume afterheat out of recycling by recirculated water.
Fluoroplastics heat exchanger tube general diameter is Φ 14mm, wall thickness 1mm, is fabricated to U-tube tube bank, hangs on top tube sheet
On, the metal framework made of 2205 or 904 materials is fettered outside U-tube beam.Teflon heat exchanger is usually with modular type
Formula factory, and be installed in flue in a manner of module assembled.Suitable for the teflon heat exchanger module of coal fired power plant, top
Tube sheet is normally supported on flue steelframe, and individual module tubesheet dimension is generally 2.5m × 2.5m or 2.5m × 3.5m, height
Generally 10 ~ 13m, single module weight are generally 10 ~ 15t, and the quadrangle of top tube sheet sets that there are four lifting lugs.It is exchanged heat according to fluoroplastics
The size and structure of device module, top lifting are most common mounting means in the mounting means and engineering project of most convenient.
But in Practical Project implementation, to save space occupied, the position of heat exchanger is very compact sometimes, heat exchanger
The neat stress flue that the top of flue may have absorption tower to export needs if using top lifting mode in neat stress flue
The lifting that teflon heat exchanger is completed before installation requires working procedure more harsh；And go out in teflon heat exchanger module
Existing failure when needing to hang out overhaul outside flue, and needs to remove the neat stress flue at top, and human and material resources, mechanical consuming are huge
Greatly.
In view of the above-mentioned problems, we have invented a kind of sides suitable for fluoroplastics flue gas heat-exchange unit to lift construction system.
Summary of the invention
This invention proposed herein, that is, invent a kind of side lifting construction system suitable for fluoroplastics flue gas heat-exchange unit
System.Within the system, using the Steel Structure Installation component reserved in design, and lifting device is used by interim on site, from
Each module installation of fluoroplastics flue gas heat-exchange unit is located in flue by side, it is not necessary to it is limited by the limitation of top installation space, and
It operates conveniently, securely and reliably, substantially increases the installation speed of teflon heat exchanger module.Specific scheme of installation is detailed in attached drawing
1 ~ attached drawing 7.
To achieve the purpose that foregoing invention, this system are realized in the following way.
A kind of side lifting construction system suitable for fluoroplastics flue gas heat-exchange unit, comprising:
(1) it in the design of the flue shell of fluoroplastics flue gas heat-exchange unit, designs and processes side installation door 2..
(2) in the design of the support steel structure of fluoroplastics flue gas heat-exchange unit, in two branch close to installation door 2. side
3. the upper beam of support column is set as portable beam, on two support posts close to installation door side, be equipped with conversion
Bracket is 4..
(3) 4. top surface absolute altitude is higher than Tube Sheet of Heat Exchanger board supporting structure top surface absolute altitude to conversion support, and is higher than in tube sheet fixation
The top surface absolute altitude for the pre- cultivation bolt used.
(4) in the design of the support steel structure of fluoroplastics flue gas heat-exchange unit, in the top of braced frame design lifting purlin
5., crossbeam is arranged according to module number in the upper and lower part of truss to frame, and lower beam is portable beam.
(5) it in the hoisting process of module side, in addition to large-scale crane, needs by means of other interim lifting devices: carrying
With 6. 2, tankette vehicle (load-carrying >=10t/ platform), chain block 7. 4 (load-carrying >=5t/ platform).
(6) lifting program concrete operations in side are as follows: after 8. 1. teflon heat exchanger module being erected by large-scale crane,
Remove transport purlin vehicle；Heat exchanger block supports steel construction piece top temporary weld lifting with temporary track 9.；Utilize crane
8. by module close to lifting with conversion support 4., respectively place a carrying tankette vehicle in the center two sides of conversion support
6. slowly by the bottom of module tube sheet be seated at tankette vehicle 6. on；7. or other tools using chain block, tankette vehicle 6.
With the help of, module is slowly pulled, slides it 9. with track via lifting to i.e. by seated position；By module quadrangle
1. module 7. with four chain blocks is lifted, withdraws from tankette vehicle 1. by the crossbeam of four lifting lugs and truss hoisting top；It is right
Anchor point on quasi-mode block tube sheet, slow lower module make the preloading bolt in support plate pass through the bolt hole on module tube sheet,
It if any local problem, is finely adjusted, keeps module 1. in place；Single module lifting is completed；The portable beam of its side is installed 3.；It is all
After module is in place, lifting installation door is 2..
Detailed description of the invention
Attached drawing 1: teflon heat exchanger module arrangement schematic diagram.
Attached drawing 2: teflon heat exchanger module arrangement schematic diagram A to.
Attached drawing 3: teflon heat exchanger module arrangement schematic diagram B-B.
Attached drawing 4: teflon heat exchanger module arrangement schematic diagram C-C.
Attached drawing 5: teflon heat exchanger module hoisting schematic diagram 1.
Attached drawing 6: teflon heat exchanger module hoisting schematic diagram 2.
Attached drawing 7: teflon heat exchanger module hoisting schematic diagram 3.
In attached drawing: 1. teflon heat exchanger module；2. installation door；3. side portable beam；4. conversion support；5. lifting purlin
Frame；6. tank trolley；7. chain block；8. crane；9. track is used in lifting.
Specific embodiment
This patent is further described with the embodiment in concrete case with reference to the accompanying drawing.
In the design of the flue shell of fluoroplastics flue gas heat-exchange unit, designs and process side installation door；In fluoroplastics cigarette
In the design of the support steel structure of gas heat exchanger, being set as in the upper beam of two support posts close to installation door side can
Dismantle beam；In the design of the support steel structure of fluoroplastics flue gas heat-exchange unit, in two support posts close to installation door side
On, lifting conversion support is designed and installs, cradle top surface absolute altitude is higher than Tube Sheet of Heat Exchanger board supporting structure top surface absolute altitude, and is higher than
The top surface absolute altitude for the pre- cultivation bolt used during tube sheet is fixed；In the design of the support steel structure of fluoroplastics flue gas heat-exchange unit,
Truss hoisting is designed in the top of braced frame, and crossbeam is arranged according to module number in the upper and lower part of truss, and lower beam is
Portable beam；In the hoisting process of module side, in addition to large-scale crane, needs by means of other interim lifting devices: carrying and use
2, tankette vehicle (load-carrying >=10t/ platform), chain block 4 (load-carrying >=5t/ platform).
It is as follows that side lifts program concrete operations: after erecting teflon heat exchanger module by large-scale crane, removing fortune
Defeated purlin vehicle；In the top temporary weld lifting temporary track of heat exchanger block supports steel construction piece；Module is leaned on using crane
Nearly lifting conversion support, respectively places a carrying tankette vehicle in the center two sides of conversion support, slowly by module
The bottom of tube sheet is seated on tankette vehicle；Mould is slowly pulled with the help of tankette vehicle using chain block or other tools
Block makes it via lifting tracks travel to i.e. by seated position；By on four lifting lugs and truss hoisting of module quadrangle
The crossbeam in portion is lifted module with four chain blocks, withdraws from tankette vehicle；Anchor point on alignment modules tube sheet, under slow
Square module, the bolt hole for passing through the preloading bolt in support plate on module tube sheet are finely adjusted if any local problem, make mould
Block is in place；Single module lifting is completed.The portable beam of its side is installed.After all modules are in place, installation door is lifted.
The above-mentioned embodiment that this patent has been illustratively described only in conjunction with attached drawing and case, but the specific implementation of this patent
It is not limited to aforesaid way.The unsubstantiality change that the technical solution of any pair of this patent carries out is regarded as the guarantor of this patent
Protect range.
Claims (1)
1. a kind of side suitable for fluoroplastics flue gas heat-exchange unit lifts construction system, by side installation door, portable beam, conversion
Bracket, truss hoisting composition, it is characterised in that: being set as in the upper beam of two support posts close to installation door side can
Dismantle beam；On two support posts close to installation door side, conversion support is installed, the top surface of position is arranged in conversion support
Absolute altitude is higher than teflon heat exchanger tube sheet support structure top surface absolute altitude, and the lower beam of truss hoisting is set as portable beam.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820248929.XU CN208720255U (en) | 2018-05-09 | 2018-05-09 | A kind of side lifting construction system suitable for fluoroplastics flue gas heat-exchange unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820248929.XU CN208720255U (en) | 2018-05-09 | 2018-05-09 | A kind of side lifting construction system suitable for fluoroplastics flue gas heat-exchange unit |
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| Publication Number | Publication Date |
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| CN208720255U true CN208720255U (en) | 2019-04-09 |
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| CN201820248929.XU Active CN208720255U (en) | 2018-05-09 | 2018-05-09 | A kind of side lifting construction system suitable for fluoroplastics flue gas heat-exchange unit |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113831932A (en) * | 2020-06-08 | 2021-12-24 | 中国石化工程建设有限公司 | Installation device and installation method for cracking furnace radiation coil |
-
2018
- 2018-05-09 CN CN201820248929.XU patent/CN208720255U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113831932A (en) * | 2020-06-08 | 2021-12-24 | 中国石化工程建设有限公司 | Installation device and installation method for cracking furnace radiation coil |
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