The nonmetal chimney stack of thermal power plant's frame type
Technical field
The utility model belongs to thermal power plant's fume extractor technical field, is specifically related to the nonmetal chimney stack of a kind of thermal power plant frame type.
Background technology
The primary structure form of thermal power plant's chimney has single-cylinder type chimney and sleeve-type chimney, the early stage power plant of China is owing to not carrying out flue gas desulfurization, the flue-gas temperature of discharge is generally 110~160 ℃ of left and right, belong to dry flue gas, inner wall of stack is in dry state, flue gas is quite slight to inner wall of stack material corrosion, therefore all adopts single-cylinder type reinforced concrete chimney (dry chimney).Along with environmental protection policy has proposed desulfurization requirement to thermal power plant, thermal power plant installs after desulfurization wet method device, flue gas is after gas-gas heat exchanger (GGH) system heating, the flue-gas temperature that enters chimney is 70~90 ℃, the chimney operating under this kind of operating mode is called as " half wet chimney ", and now inner wall of stack has slight dewfall.Along with national environmental protection policy is strict gradually, many wet flue gas desulfurizers have been cancelled GGH and gas bypass, the flue-gas temperature that enters chimney is 40~60 ℃, moisture is high, humidity, in saturation state, there will be dewfall phenomenon at inner wall of stack, has the trickling of dewfall acid solution along barrel, make chimney for a long time in soaking state, operate in this kind of operating mode lower stack and be called " wet chimney ".Above-mentioned " half wet chimney " and " wet chimney " all adopt sleeve-type chimney.
Single-cylinder type chimney generally adopts steel concrete load-carrying members, and inner lining structure adopts various brick masonries; The urceolus of sleeve-type chimney generally adopts reinforced concrete structure, and inner core can adopt acid resisting brick, steel, alloy or organic material etc. according to different condition.
No matter be single-cylinder type chimney or sleeve-type chimney, in use all have following problem:
(1) current, the flue gas desulfur device of domestic Large-sized Coal-fired Power group more than 90% adopts limestone-gypsum wet sulfur removal technology, in the wet flue gas after desulfurization, contains SO
2, SO
3, the highly acid thing such as HCl, after desulfurization, flue-gas temperature, below acid dew point, easily produces and has corrosive sulfuric acid, sulfurous acid and hydrochloric acid solution, to the hardware in chimney internal cylinder with and concrete urceolus in reinforcing bar have very strong corrosivity, have a strong impact on the safe operation of chimney; For the desulphurization system that there is no GGH, flue-gas temperature is lower, and fume gas condensation acid solution is more violent to the corrosiveness of chimney; Therefore, current traditional chimney all must be done special preservative treatment, and price is high.
(2) at present thermal power plant's chimney be reinforced concrete support structure, after building up, can only carry out repair and maintenance in the inner original place of chimney, cannot move, dismantle and change, bring very large difficulty to the maintenance of chimney.
(3) the concrete urceolus of thermal power plant's chimney and inner core corrosion-resistant difficulty of construction are very high, and construction duration is general more than 6 months, and construction cost is also very high.
(4) thermal power plant concrete chimney is due to himself design feature, and not only weight is large, high to ground processing requirements, and needs more occupation of land space.
Utility model content
The utility model aims to provide and a kind ofly the combination of chimney body and bracing frame, consists of and chimney body adopts the nonmetal cylindrical shell of multistage to coordinate to form, the nonmetal chimney stack technical scheme of thermal power plant's frame type of bracing frame employing beam column steel structure structure, to overcome problems of the prior art.
The described nonmetal chimney stack of thermal power plant's frame type, it is characterized in that three root posts are equilateral triangle and arrange, between column, be horizontally disposed with multilayer connecting cross beam, between the interior adjacent connecting cross beam of same layer, support secondary beam is set, connecting cross beam in same layer, support secondary beam and form respectively equilateral triangle structure, in the equilateral triangle being formed by support secondary beam, be equipped with the nonmetal chimney body being connected and composed by two or more nonmetal cylindrical shells, between neighbouring two nonmetal cylindrical shells, by soft expansion joint, connect, each nonmetal cylinder body bottom arranges rigid support device by the secondary beam connection of respectively supporting in supporting layer, top arranges flexible supporting device by the secondary beam connection of respectively supporting in supporting layer.
The described nonmetal chimney stack of thermal power plant's frame type, it is characterized in that described nonmetal cylindrical shell adopts multi-layer compound structure, internal layer adopts nonmetal hard polyvinyl chloride plate to make moulding, and the outer glass fiber reinforced plastic reinforcement material coating molding that adopts connects at a certain distance between ectonexine PVC ring muscle is set.
The described nonmetal chimney stack of thermal power plant's frame type, it is characterized in that described soft expansion joint comprises that glass fabric soaks fluorubber ring, glass fabric soaks between fluorubber ring and nonmetal cylindrical shell and is connected and fixed by doughnut-shaped steel plate, ring-shaped P VC plate, doughnut-shaped steel plate soaks fluorubber ring with glass fabric and is fixedly connected with, ring-shaped P VC plate is fixedly connected with nonmetal cylindrical shell, between doughnut-shaped steel plate, ring-shaped P VC plate, by the first bolt, is connected and fixed.
The described nonmetal chimney stack of thermal power plant's frame type, it is characterized in that described flexible supporting device comprises pair of flexible frame PVC bearing rib, flexible carrier PVC bearing rib side by flexible carrier PVC backing plate be fixedly connected with nonmetal cylinder body outer wall, bottom by spring support with support secondary beam and be connected cooperations, spring support passes through the second bolt, the 3rd bolt and is connected cooperation with flexible carrier PVC bearing rib, support secondary beam respectively.
The described nonmetal chimney stack of thermal power plant's frame type, it is characterized in that described rigid support device comprises a pair of rigid mount PVC bearing rib, each rigid mount PVC bearing rib side is fixedly connected with nonmetal cylinder body outer wall by rigid mount PVC backing plate respectively, between the bottom of a pair of rigid mount PVC bearing rib, connect rigid mount link of boards plate is set, between rigid mount link of boards plate and support secondary beam, by the 4th bolt, be connected and fixed.
The described nonmetal chimney stack of thermal power plant's frame type, is characterized in that being welded and fixed between described connecting cross beam and column, and connecting cross beam middle part is connected secondary beam junction plate is set by reinforcing rib, supports secondary beam and is fixedly connected with secondary beam junction plate by the 5th bolt.
The described nonmetal chimney stack of thermal power plant's frame type, it is characterized in that described column is fixedly connected with concrete foundation by suspension column, suspension column comprises gusset, base plate, securing member, base plate is fixedly mounted in concrete foundation by one group of securing member, on base plate, be welded and fixed one group of gusset, each gusset inner side is welded and fixed with column.
The described nonmetal chimney stack of thermal power plant's frame type, the bottom that it is characterized in that described nonmetal cylindrical shell arranges one deck rigid support device, top arranges 1~3 layer of flexible supporting device, and the distance that the nonmetal cylindrical shell top of top exceeds top support secondary beam is 1000~1500mm.
The described nonmetal chimney stack of thermal power plant's frame type, is characterized in that described flexible carrier PVC bearing rib adopts flange plate type structure.
The described nonmetal chimney stack of thermal power plant's frame type, is characterized in that described rigid mount PVC bearing rib adopts flange plate type structure.
The above-mentioned nonmetal chimney stack of thermal power plant's frame type, novel, rational in infrastructure, chimney body adopts segmental structure and rigidity, the form that flexible support combines, the load of every section of cylindrical shell is less, and load is on average born by corresponding each layer of brace summer, total load is born by the basis that is delivered to ground, load distributing homogeneity is good, structural stability is high, every section of cylindrical shell can move separately, dismounting, maintenance, do not affect the overall structure of chimney and support frame thereof, upkeep operation needn't enter chimney barrel inside, the enforcement that easy access is safeguarded, have to save simultaneously and take up an area, connection and reasonable arrangement and duration are short, construction cost is low, the features such as good economy performance.
Accompanying drawing explanation
Fig. 1 is the utility model structural representation;
Fig. 2 is the utility model plan structure schematic diagram;
Fig. 3 is C portion structure enlarged drawing in Fig. 1;
Fig. 4 is B portion structure enlarged drawing in Fig. 1;
Fig. 5 is the schematic top plan view of structure shown in Fig. 4;
Fig. 6 is A portion structure enlarged drawing in Fig. 1;
Fig. 7 is that schematic diagram is looked on the right side of structure shown in Fig. 6;
Fig. 8 is described connecting cross beam and upright post connection structure, is E portion enlarged diagram in Fig. 2;
Fig. 9 is described support secondary beam and connecting cross beam syndeton, is D portion enlarged diagram in Fig. 2;
Figure 10 is the section structure schematic diagram of structure shown in Fig. 9;
Figure 11 is the mounting structure schematic diagram of described column;
Figure 12 is the plan structure schematic diagram of another embodiment of the utility model
In figure: 1-concrete foundation, 2-suspension column, 2a-gusset, 2b-base plate, 2c-securing member, 3-column, 4-connecting cross beam, 5-rigid support device, 5a-rigid mount PVC backing plate, 5b-rigid mount PVC bearing rib, 5c-rigid mount link of boards plate, 5d-the 4th bolt, 6-flexible supporting device, 6a-flexible carrier PVC backing plate, 6b-flexible carrier PVC bearing rib, 6c-the second bolt, 6d-spring support, 6e-the 3rd bolt, the soft expansion joint of 7-, 7a-glass fabric soaks fluorubber ring, 7b-the first bolt, 7c-doughnut-shaped steel plate, 7d-ring-shaped P VC plate, 8-supports secondary beam, 8a-secondary beam junction plate, 8b-the 5th bolt, 8c-reinforcing rib, the nonmetal cylindrical shell of 9-, 10-PVC encircles muscle.
The specific embodiment
Now, in conjunction with Figure of description, describe the specific embodiment of the present utility model in detail:
As shown be the nonmetal chimney stack of thermal power plant's frame type, Figure 2 shows that the chimney stack that adopts single nonmetal chimney body, Figure 12 shows that the chimney stack that adopts two nonmetal chimney bodies, every chimney body all adopts nonmetal cylindrical shell segmental structure, number of fragments m+1, m is more than or equal to 1 integer, by two or more nonmetal cylindrical shells 9, forms nonmetal chimney body.
The chimney stack of single nonmetal chimney body of take is example, three root posts 3 are equilateral triangle and arrange, column 3 is fixedly connected with concrete foundation 1 by suspension column 2, suspension column 2 comprises gusset 2a, base plate 2b, securing member 2c, as shown in Fig. 1 and Figure 11, base plate 2b is fixedly mounted in concrete foundation 1 by one group of securing member 2c, is welded and fixed one group of gusset 2a on base plate 2b, and each gusset 2a inner side is welded and fixed with column 3; Base plate 2b and securing member 2c should be first pre-buried good when concrete foundation is constructed, and gusset 2a adopts four, and to be cross type symmetrical, and the securing member 2c of every root post is quantitatively no less than eight stability of overlapping to guarantee column 3.Between three root posts 3, be horizontally disposed with multilayer connecting cross beam 4, between the interior adjacent connecting cross beam 4 of same supporting layer, arrange and support secondary beam 8, the multilayer connecting cross beam 4 of column 3 and setting connected thereto, support secondary beam 8 form chimney supporting steel frames, in same supporting layer, there are respectively three connecting cross beams 4 and three support secondary beams 8, connecting cross beam 4 in same supporting layer, support secondary beam 8 form respectively equilateral triangle structure, as shown in Fig. 2, Figure 12; Column 3 is generally selected diameter 500mm, steel pipe more than wall thickness 10mm, connecting cross beam 4 adopts diameter 300mm, steel pipe more than wall thickness 8mm, support secondary beam 8 and adopt i iron more than height 200mm, between connecting cross beam 4 and column 3, be welded and fixed, as shown in Figure 8, each column 3 is fixedly connected with the end of two connecting cross beams 4 in same layer; Each connecting cross beam 4 middle part is connected secondary beam junction plate 8a is set by reinforcing rib 8c, supporting secondary beam 8 is fixedly connected with secondary beam junction plate 8a by the 5th bolt 8b, as shown in Figure 9, Figure 10, each secondary beam junction plate 8a is connected and fixed adjacent two ends of supporting secondary beam 8 in same supporting layer by the 5th bolt 8b, adopt this bolt fastening structure to dismantle according to installation and repairing requirement, be convenient to installation and maintenance operation.In the equilateral triangle being formed by support secondary beam 8, be equipped with by two sections and two sections of nonmetal chimney bodies that above nonmetal cylindrical shell 9 connects and composes, the outlet level height of chimney body can reach 250 meters, applicable chimney body maximum gauge can reach 8 meters, nonmetal cylindrical shell 9 adopts multi-layer compound structure, internal layer adopts nonmetal hard polyvinyl chloride plate to be made into cartridge type, the outer glass fiber reinforced plastic reinforcement material coating molding that adopts carries out stickers lining reinforcement, further to increase the strength and stiffness of chimney, between ectonexine, connect at a certain distance and PVC ring muscle 10 is set strengthens, 10 connections of PVC ring muscle are arranged on the outer wall of internal layer cylinder, the basic adjacent two layers spacing 1000~1500mm that presses arranges, simultaneously can be according to repair and maintenance and environmental requirement on every section of cylindrical shell, in position offer manhole, visor and detection hole etc.Between two neighbouring nonmetal cylindrical shells 9, by soft expansion joint 7, connect, as shown in Figure 3, this soft expansion joint 7 comprises that glass fabric soaks fluorubber ring 7a, glass fabric soaks the upper of fluorubber ring 7a, lower port and upper, nonmetal cylindrical shell 9 docking of hypomere, glass fabric soaks between fluorubber ring 7a and nonmetal cylindrical shell 9 by doughnut-shaped steel plate 7c, ring-shaped P VC plate 7d is connected and fixed, doughnut-shaped steel plate 7c soaks fluorubber ring 7a with glass fabric and is fixedly connected with, ring-shaped P VC plate 7d is fixedly connected with nonmetal cylindrical shell 9, doughnut-shaped steel plate 7c, between ring-shaped P VC plate 7d, by the first bolt 7b, be connected and fixed, this soft syndeton can effectively avoid the vertical load of each section of cylindrical shell in chimney and thermal expansion force to exert an influence to adjacent chimney barrel, effectively reduces thermal expansion and the vertical displacement impact on each section of cylindrical shell of chimney.The bottom of each nonmetal cylindrical shell 9 arranges one deck rigid support device 5 by supporting secondary beam 8 connections, top is connected flexible supporting device 6 is set respectively by the support secondary beam 8 of 1-3 layer, each nonmetal cylindrical shell 9 supports by one deck rigid support device 5 of bottom, 1~3 layer of flexible supporting device 6 on top, rigid support device 5 or flexible supporting device 6 in the same supporting layer of each nonmetal cylindrical shell 9 is respectively three, is equilateral triangle distribution, can guarantee nonmetal cylindrical shell 9 free-extension in vertical direction; During specific design, the flexible supporting device 6 that the flexible supporting device 6 that the general nonmetal cylindrical shell 9 of top configures configures than nonmetal cylindrical shell 9 below can few one deck.The syndeton of described rigid support device 5 as shown in Figure 6, Figure 7, comprise a pair of rigid mount PVC bearing rib 5b, each rigid mount PVC bearing rib 5b side is fixedly connected with nonmetal cylindrical shell 9 outer walls by rigid mount PVC backing plate 5a respectively, between the bottom of a pair of rigid mount PVC bearing rib 5b, by hot gas welding, connected rigid mount link of boards plate 5c is set, rigid mount link of boards plate 5c is connected and fixed with support secondary beam 8 by the 4th bolt 5d.The syndeton of described flexible supporting device 6 is as Fig. 4, shown in Fig. 5, comprise pair of flexible frame PVC bearing rib 6b, flexible carrier PVC bearing rib 6b side is fixedly connected with nonmetal cylindrical shell 9 outer walls by flexible carrier PVC backing plate 6a, bottom is connected cooperation by spring support 6d with support secondary beam 8, spring support 6d is by the second bolt 6c, the 3rd bolt 6e respectively with flexible carrier PVC bearing rib 6b, supporting secondary beam 8 is connected and fixed, wherein each flexible carrier PVC bearing rib 6b bottom by hot gas welding connect arrange junction plate for being connected of the second bolt 6c, when each section of nonmetal cylindrical shell 9 is installed, by adjusting the spring stress of flexible supporting device 6 medi-spring support 6d, make to support the load that secondary beam 8 is on average shared nonmetal cylindrical shell 9, stressed evenly to guarantee chimney supporting steel frame.
In above-described embodiment, the rigid mount PVC bearing rib 5b adopting in rigid support device 5 is identical with the structure of the flexible carrier PVC bearing rib 6b adopting in flexible supporting device 6, all adopted flange plate type structure, in the material weight that guarantees can reduce under structural strength prerequisite bracing or strutting arrangement, described flexible carrier PVC backing plate 6a, rigid mount PVC backing plate 5a are fixedly connected with nonmetal cylindrical shell 9 outer walls by hot gas welding respectively.
While adopting two chimney, as shown in figure 12, need altogether to install four root posts 3 to be set and to form two equilateral triangles, in each equilateral triangle, connecting cross beam 4, support secondary beam 8 and identical with above-mentioned single chimney by the syndeton of the nonmetal cylindrical shell that more than two sections and two sections nonmetal cylindrical shell 9 connects and composes, do not repeat them here.
Apply the nonmetal chimney stack technical scheme of above-mentioned thermal power plant frame type and possess following technical characterstic and beneficial effect:
1) nonmetal chimney is lightly durable, and chimney body adopts the nonmetals such as PVC that density is little, material is light, and chimney body load is little.After the form that employing segmental structure and rigidity, flexible support combine, the load of every section of cylindrical shell is less, and load is on average born by corresponding each layer of brace summer, total load is born by the basis that is delivered to ground, load distributing homogeneity is good, without too many steel, it is supported, and structural stability is high; PVC sheet material corrosion resistance is strong simultaneously, and without doing preservative treatment, outer lining glass fiber reinforced plastic has very high strength and stability after strengthening, and can be competent at the sour wet flue gas medium that contains after power plant units desulfurization completely, can guarantee in unit long-term safety, stable operation.
1) simple in structure, convenient for installation and maintenance
Because nonmetal chimney body quality is little, and be again segmental structure, between chimney barrel and brace summer, between each section of cylindrical shell of chimney, all adopt the connected mode of bolt fastener, during construction, can carry out easily sectional, when certain section of chimney barrel need to overhaul, remove the support secondary beam of corresponding cylindrical shell, can simply this section of cylindrical shell be pulled down, then in the equilateral triangle space for maintenance moving closer to, as Fig. 2, shown in Figure 12, by adjacent connecting cross beam 4 and the support secondary beam 8 that connects these two connecting cross beams 4, formed, thereby realize chimney barrel section is carried out to independent field-strip, and do not affect the overall structure of chimney and support frame thereof, every section of cylindrical shell can move separately, dismantle, and needn't enter chimney barrel inside, and easy access is safeguarded, can installation and measuring hole and visor on every section of cylindrical shell, be convenient to power plant emission flue gas to carry out environment monitoring.On supporting steel frame, stair and elevator can be installed, also be convenient to carry out Daily Round Check.
2) save and take up an area, connection and reasonable arrangement
The utility model is installed three or the support of four root posts, can arrange single and two stacks body, can meet the needs of current coal steam-electric plant smoke discharge completely, three or four bases only need be done in ground, floor space is little, equilateral triangle area of space between connecting cross beam and support secondary beam can be used as the space for maintenance of nonmetal chimney barrel, also can arrange platform, stair, between the space on basis, ground, can also arrange other equipment and construction of structures, improve the utilization rate in space, power plant place, for the limited old repowering project in place, there is higher layout advantage.
3) duration is short, construction cost is low, good economy performance
Nonmetal chimney body adopts the light and handy PVC plate of material, and chimney body load is little, and support steel structure material usage is few, with concrete chimney, compares, cheap.Adopt steel work as braced structures, compare traditional concrete chimney braced structures, the engineering time can significantly shorten, and has saved the duration.The PVC material of chimney barrel itself has very strong etch-proof performance, without other preservative treatment, compares and need do special antiseptic telescopic concrete chimney, can significantly reduce installation cost.