CN208711143U - A kind of sewage sludge electromagnetic force filter-press dehydration device - Google Patents
A kind of sewage sludge electromagnetic force filter-press dehydration device Download PDFInfo
- Publication number
- CN208711143U CN208711143U CN201820159552.0U CN201820159552U CN208711143U CN 208711143 U CN208711143 U CN 208711143U CN 201820159552 U CN201820159552 U CN 201820159552U CN 208711143 U CN208711143 U CN 208711143U
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- Prior art keywords
- plate
- filter
- filters pressing
- filter press
- electromagnetic
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D25/00—Filters formed by clamping together several filtering elements or parts of such elements
- B01D25/12—Filter presses, i.e. of the plate or plate and frame type
- B01D25/164—Chamber-plate presses, i.e. the sides of the filtering elements being clamped between two successive filtering plates
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/121—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
- C02F11/122—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering using filter presses
Abstract
The utility model relates to a kind of sewage sludge electromagnetic force filter-press dehydration devices, including multiple filters pressing chambers, each filters pressing chamber includes intermediate main filter plate (9) and intermediate secondary filter plate (10), it is equipped with electromagnetic module on the main filter plate in centre (9) and intermediate secondary filter plate (10), by electromagnetic module the main filter plate in the same indoor centre of filters pressing chamber (9) and intermediate secondary filter plate (10) are attracted each other;It is connected between adjacent filters pressing chamber by hose (12), the hose (12) is connected with enters mud pipe;The limit rope (31) of the maximum displacement of two pieces of filter plates of limitation is equipped between adjacent two pieces of filter plates;Each electromagnetic module includes electromagnetic core (6) and electromagnetic coil (7), and the electromagnetic coil (7) volume is set on corresponding electromagnetic core (6).The utility model use electromagnetic force, have few easy workout part, without hydraulic system, low energy consumption, the lower advantage of dehydrated sludge moisture content.
Description
Technical field
The utility model relates to sewage sludge process field, specifically a kind of sewage sludge electromagnetic force filter-press dehydration dress
It sets.
Background technique
In the prior art, occurring more deep dehydration device for sludge in the market is diaphragm plate frame filter press, when dehydration, effect
Rate is lower, squeeze pressure is only 1.6MPa, and squeezing is injected water into inside diaphragm plate frame by high-pressure hydraulic pump, and bulging diaphragm reduces
Filter chamber area, diaphragm plate frame are squeezed by the plastic deformation of sheet frame;Diaphragm plate frame compression ratio is small, and the opposite duty cycle is long.In addition,
Structurally, filter plate is all the injection molding module an of entirety to common elasticity squeezing its structure of sheet frame, and filter plate is easy on the market
Impaired deformation, and the filter plate after damage needs integral replacing, so that maintenance cost is higher, it is often more important that, due to structure
Feature and squeeze pressure be not high, the currently employed diaphragm plate frame filter press may by municipal sludge press dewatering to 60% or so,
It is reduced much than plate and frame filter press moisture content before, main cause is because diaphragm bulging generates twice pressing to sludge, i.e.,
Sludge press filtration chamber is variable chamber, but the equipment needs to add the lime and molysite of over dry mud amount 30% or so, thus greatly
The amount of sludge is increased greatly, and the processing disposition subsequent to sludge such as the lime added and iron chloride brings detrimental effect,
Violate the minimizing and innoxious principle of specific resistance to filtration.
Current there are also a kind of superelevation compression elasticities to squeeze sludge dewatering equipment, which mainly includes high-voltage oil cylinder, superelevation filters pressing
The composition such as plate, matching board, spring medium, filter cloth specialized, rear end pair filter plate, push plate, girder, it includes filter which, which squeezes sheet frame,
Frame, filter plate, filter cloth, operating room, spring and piston plate, spring are set between filter frame and filter plate, and piston plate is arranged in operating room
Between filter plate, so that filter plate generates compression to operating room by piston plate.Rammer board dehydration is broadly divided into two-stage,
The first order is that filter chamber is transported material to by feed pump, and charging while is separated by solid-liquid separation by the pressure of feed pump, i.e., one
Secondary filtering means dehydration;The second level is elastic squeezing, and one end of equipment is fixed, and the other end applies ambient pressure by hydraulic cylinder, is led to
It crosses elastic force-transmitting device (spring) compression chamber space and squeezing progress second dehydration is carried out to material.By carrying out superelevation to sludge
Pressure squeezing, for squeeze pressure in 5MPa or so, high-pressure oil pump needs to provide the pressure of 25-30MPa or so, can drop moisture percentage in sewage sludge
To 50% or so.Equally, which realizes the change to sludge pressing chamber volume by setting spring
It realizes that super-pressure squeezes, since spring often completes the processes such as elongation-compression, needs to bear alternating load, spring is easy hair
Raw fatigue rupture, spring is a kind of vulnerable part, and 10-20 high-strength spring, 50-100 block plate are needed between every group of sheet frame
Frame then needs nearly 1000-2000 high-strength spring, moreover, the bullet for also needing to overcome spring initial when squeezing spring
Power effect, actual squeeze pressure suffered by sludge is smaller than the pressure that superpressure oil pump is supplied to when twice pressing.For example, into
When expecting that pressure is 1MPa, spring must be provided greater than 1MPa elastic force, so that the maximization of chamber is able to maintain between filter plate and filter frame,
At the end of feeding squeezing, when high-pressure pump carries out second of high-pressure compressing to sludge, it is necessary to overcome spring to start possessed
Elastic force, this partial pressure are the pressure of consumption, are less than actual pressure to pressure caused by sludge so as to cause high-pressure pump
Power.
For existing market there are also a kind of super-pressure diaphragm plate frame filter press, which is on original diaphragm plate frame filter press
Upgrading, the water by injecting 10MPa in diaphragm provides the nearly pressure of 10MPa to sludge, and is second level expressing process,
Feed pressure is begun through, highly pressurised liquid is then injected in diaphragm, bulging is carried out to diaphragm, further sludge is pressed
Dehydration is squeezed, municipal moisture percentage in sewage sludge can be down to 50% or so after equipment dehydration.There are a main problems to be for the equipment
Diaphragm is under so high pressure and large deformation, the service life problem of diaphragm.
The equipment such as above-mentioned diaphragm plate frame filter press, high-pressure elastomeric machine are all to realize to take off sludge pressing by high-voltage oil cylinder
Water provides power, needs to configure special a set of hydraulic system, and when being high-pressure compressing, hydraulic system pressure is very high.
It needs to pull open filter plate when dump, this requires one special plate pulling devices of configuration to pull open one piece one piece of filter plate, plate pulling efficiency
Lower, the time is long, influences the entire working time.
By analyzing above, it can be seen that the deep dehydration of Yao Shixian sludge has to realize sludge pressing chamber volume
Changeability, while to sludge carry out high-pressure compressing.Either diaphragm plate frame filter press or superelevation compression elasticity squeezer all has
There is the changeability of sludge pressing chamber, but there are following main problems for deep dehydration device for sludge at present: (1) commonly
The sludge pressing pressure of diaphragm plate frame filter press is smaller, and super-pressure diaphragm plate frame filter press squeeze pressure is enough, but diaphragm
Life problems;(2) superelevation compression elasticity squeezer is the variation for realizing sludge pressing chamber volume by spring, and spring is easy to damage
And a large amount of squeeze pressure can be consumed;(3) pressure is bigger, more solid in the sludge being tightly attached on filter plate, and easy to form one
The closely knit sludge blanket of layer, the sludge blanket are bonded on filter cloth, increase moisture and resistance is discharged, influence dehydrating effect;(4) due to dirt
It is de- that high-compressibility, high-moisture percentage and the sewage sludge that sewage sludge has contain sludge caused by capillary water, absorption water and internal water
The feature of water difficulty is difficult to carry out high depth dehydration to sludge completely using mechanical pressure, so that moisture percentage in sewage sludge reaches one
Lower level.
Utility model content
In view of this, the utility model is more for above-mentioned vulnerable part of the existing technology, energy consumption is high, oil cylinder working-pressure requirement
High technical problem, propose it is a kind of using electromagnetic force, without the sewage sludge electromagnetic force filter-press dehydration device of hydraulic system, reduce
Device complexity, saves cost and energy consumption.
It is de- that the technical solution of the utility model is to provide a kind of a kind of sewage sludge electromagnetic force filters pressing with flowering structure
Water installations, including multiple filters pressing chambers, each filters pressing chamber includes the secondary filter press plate of intermediate main filter press plate and centre, described intermediate main
It is equipped with electromagnetic module on filter press plate and intermediate secondary filter press plate, makes the same filters pressing chamber indoor intermediate main by electromagnetic module
Filter press plate and intermediate secondary filter press plate attract each other;It is connected between adjacent filters pressing chamber by hose, the hose and enters mud pipe
It is connected;The limit rope of the maximum displacement of two pieces of filter plates of limitation is equipped between adjacent two pieces of filter plates;Each electromagnetic module
Including electromagnetic core and electromagnetic coil, the electromagnetic coil volume is set on corresponding electromagnetic core.
Optionally, the electromagnetic force in filters pressing chamber between intermediate main filter press plate and intermediate secondary filter press plate and adjacent filters pressing chamber
Electromagnetic force between room can arbitrarily switch between repulsive force and attraction.
Optionally, the electromagnetism filter-press dehydration device further includes first plate and tailgate, and the first plate is located at first filters pressing
The front end of chamber offers the through-hole placed for the enters mud pipe on the head plate, and the tailgate is located at the last one filters pressing chamber
The rear end of room.
Optionally, intermediate main filter press plate is equipped with main filter plate and supports sheet frame, the intermediate secondary filter press plate, the support of main filter plate
Sheet frame, first plate and tailgate two sides are equipped with boss, there is the gag lever post equipped with card slot on the boss of main filter plate support sheet frame, it is described in
Between secondary filter press plate be equipped with bolt mechanism, in limit, the sliding block of the bolt mechanism is inserted into the card slot of the gag lever post.
Optionally, the electromagnetism filter-press dehydration device further includes rack support, rack gear and clamping mechanism, the rack gear branch
Frame is fixed on vertically on first plate, and the rack gear is fixed on rack support, and parallel with filters pressing direction, and the end of rack gear is fixed
In in rack, the clamping mechanism is installed on the tailgate, by the clamping mechanism to rack gear detent under detent position,
Tailgate can only be to first plate one-way movement at this time.
Optionally, the clamping mechanism includes detent slip teeth, detent sliding rail, slip teeth reset spring and slip teeth driving electromagnetism
Iron, the detent slip teeth and rack gear cooperate, and slide in the detent sliding rail, and the slip teeth reset spring is sheathed on institute
It states in detent slip teeth, is switched by the energization of the slip teeth drive electromagnet and power-off, realize the detent slip teeth and rack gear
It is detached from and switches with the state engaged.
Optionally, the bolt mechanism includes limited block electromagnetic core, limited block coil, spring stop, reset spring, cunning
Block and limit sliding rail, the limited block electromagnetic core are fixed on limit sliding rail, and limited block coil is wrapped in the limited block electricity
Magnetic core, the sliding block is set in limit sliding rail, and is connect with reset spring, meanwhile, the limited block electromagnetic core and limit
Position block coil generates magnetic attraction to the sliding block in the energized state.
Optionally, the bolt mechanism further includes spring stop, and the spring stop side resists the electromagnetic core, separately
One end connects the reset spring, and the other end of reset spring is connected with the slide block.
Optionally, the outer ring of the main filter press plate in the centre is provided with semicircle groove for installing sealing ring, the sealing
Loop diameter is smaller than intermediate main filter press plate overall diameter, and the main filter press plate in centre is equipped with to be equipped with from inside to outside with intermediate secondary filter press plate to be added
Strong lining and filter cloth, the intermediate secondary filter press plate, intermediate main filter press plate, one individual of intermediate seal circle, reinforcing line and filter cloth composition
The variable filters pressing chamber of product.
Optionally, the top of the main filter press plate in the centre and intermediate secondary filter press plate offers high pressure air intake hole, and with phase
Air intake branch is answered to be connected to, high pressure gas can be entered by high-pressure pump, air inlet supervisor, air intake branch and the high pressure air intake hole
In filters pressing chamber;The lower end of the main filter press plate and secondary filter press plate offers liquid discharge through-hole and filter plate branch drain phase
Even, branch drain is connected to drain header.
Using the above structure, compared with prior art, the utility model has the advantage that (1) passes through major-minor filter press plate
Between the cavity of variable volume that is formed, meet the high-compressibility characteristic of sludge, there is no using vulnerable parts such as spring, diaphragms,
Improve equipment dependability and service life;(2) first time feed pressure can be carried out to sludge by the high pressure charging pressure by, which adopting, takes off
Water;Then it increases electromagnetic force by increasing coil current again and pressure between major-minor filter press plate is incrementally increased, sludge is carried out
Pressurization gradually carries out second stage press dewatering;Last detent slip teeth, which is stuck on rack gear, to be changed simultaneously the direction of the winding current and makes
Continue to keep attraction between filters pressing chamber, and the two sides of chamber become repulsion and further press the sludge of filters pressing chamber
It squeezes;Since there are also partial moistures mechanically to remove in sludge, this programme uses high pressure gas generator and group
Part is acted on by high pressure gas, and mechanical system in sludge is difficult to the moisture removed and is taken away by high pressure draught mode, that is, is realized
Mechanical expression and air-flow double effects reach sludge deep minimizing purpose to further decrease the moisture of sludge.
Detailed description of the invention
Fig. 1 is the front view of the utility model sewage sludge electromagnetic force filter-press dehydration device;
Fig. 2 is the top view of the utility model sewage sludge electromagnetic force filter-press dehydration device;
Fig. 3 is the cross-sectional view of the utility model sewage sludge electromagnetic force filter-press dehydration device;
Fig. 4 is one enlarged drawing of part of the utility model sewage sludge electromagnetic force filter-press dehydration device cross-sectional view;
Fig. 5 is two enlarged drawings of part of the utility model sewage sludge electromagnetic force filter-press dehydration device cross-sectional view;
Fig. 6 is the three-dimensional figure of inserted link mechanism in the utility model sewage sludge electromagnetic force filter-press dehydration device;
Fig. 7 is the axis side view that main filter plate supports sheet frame in the utility model sewage sludge electromagnetic force filter-press dehydration device;
Fig. 8 is the axis side of tailgate and clamping mechanism thereon in the utility model sewage sludge electromagnetic force filter-press dehydration device
View;
Fig. 9 is the axis side view of the utility model sewage sludge electromagnetic force filter-press dehydration device;
Figure 10 is status diagram when the utility model sewage sludge electromagnetic force filter-press dehydration device is attracted;
Status diagram when Figure 11 is the device repulsion filters pressing of the utility model sewage sludge electromagnetic force filter-press dehydration;
Figure 12 is status diagram when the utility model sewage sludge electromagnetic force filter-press dehydration device filters pressing chamber is opened.
As shown, 1, high pressure enters mud pipe, 2, plunger pump, 3, pneumatic ball valve, 4, rack support, 5, rack gear, 6, electromagnet
Core, 7, electromagnetic coil, 8, air intake branch, 9, intermediate main filter press plate, 10, intermediate secondary filter press plate, 11, link block, 12, hose, 13,
14-4, gag lever post, 14, bolt mechanism, 14-1, limited block electromagnetic core, 14-2, limited block coil, 14-3, spring stop are answered
Position spring, 14-5, sliding block, 14-6, limit sliding rail, 15, dust-extraction unit, 16, detent slip teeth, 17, detent sliding rail, 18, slip teeth it is multiple
Position spring, 19, slip teeth drive electromagnet, 20, tailgate, 21, sealing ring, 22, filter plate trunnion, 23, reinforcing line, 24, filter cloth, 25,
Main filter plate support sheet frame, 26, branch drain, 27, control bus, 28, first plate, 29, system controller, 30, filter plate boss, 31,
Limit rope.
Specific embodiment
The utility model is described in further detail in the following with reference to the drawings and specific embodiments.
The utility model cover any substitution made in the spirit and scope of the utility model, modification, equivalent method with
And scheme.In order to make the public have thorough understanding to the utility model, in following the preferred embodiment in the utility model specifically
Concrete details is illustrated, and that this can also be understood completely is practical new for description without these details for a person skilled in the art
Type.In addition, be not drawn to scale accurately completely in the attached drawing of the utility model for the needs of signal,
This is explained.
As shown, the sewage sludge electromagnetic force filter-press dehydration device of the utility model, including multiple filters pressing chambers, each
Filters pressing chamber includes the secondary filter press plate 10 of intermediate main filter press plate 9 and centre, the main filter press plate 9 in centre and intermediate secondary filter press plate 10
On be equipped with electromagnetic module, the main filter press plate in the same indoor centre of filters pressing chamber 9 and intermediate secondary filters pressing are made by electromagnetic module
Plate 10 attracts each other;It is connected between adjacent filters pressing chamber by hose 12, the hose 12 is connected with high pressure enters mud pipe;Phase
The limit rope 31 of the maximum displacement of two pieces of filter plates of limitation is equipped between adjacent two pieces of filter plates;Each electromagnetic module includes electromagnetism
Iron core 6 and electromagnetic coil 7, described electromagnetic coil volume 7 are set on corresponding electromagnetic core 6.The high pressure enters mud pipe 1 is arranged
In the sewage sludge feed inlet of utility model device, the opening and closing of high pressure enters mud pipe 1 are controlled by pneumatic ball valve 3, and
Equipped with plunger pump 2, for plunger pump 2 as into dredge pump, feed pressure 1.5-2.0MPa passes through the high pressure charging pressure of plunger pump 2
Power can carry out the dehydration of first time feed pressure to sludge.
The electromagnetism filter-press dehydration device further includes first plate 28 and tailgate 20, and the first plate 28 is located at first filters pressing chamber
The front end of room offers the through-hole placed for the high pressure enters mud pipe 1 on the head plate 28, and the tailgate 20 is located at the last one
The rear end of filters pressing chamber.
Intermediate main filter press plate 9 is equipped with main filter plate and supports sheet frame 25, the intermediate secondary filter press plate 10, main filter plate support plate
Frame 25, first plate 28 and 20 two sides of tailgate are equipped with boss, have the gag lever post equipped with card slot on the boss of main filter plate support sheet frame 25
On 13, the intermediate secondary filter press plate 10 is equipped with bolt mechanism 14, in limit, described in the sliding block insertion of the bolt mechanism 14
In the card slot of gag lever post 13.
The electromagnetism filter-press dehydration device further includes rack support 4, rack gear 5 and clamping mechanism, and the rack support 4 is perpendicular
It is directly fixed on first plate 28, the rack gear 5 is fixed on rack support, and parallel with filters pressing direction, and the end of rack gear 5 is fixed
In in rack, the clamping mechanism is installed on the tailgate 20, is blocked by the clamping mechanism to rack gear 5 under detent position
Position, tailgate can only be to first 28 one-way movement of plate at this time.The filters pressing direction generally refers to filters pressing chamber in horizontal direction and axially transports
Dynamic direction.
The clamping mechanism includes detent slip teeth 16, detent sliding rail 17, slip teeth reset spring 18 and slip teeth drive electromagnet
19, the detent slip teeth 16 cooperates with rack gear 5, and slides in the detent sliding rail 17, the slip teeth reset spring 18
It is sheathed in the detent slip teeth 16, is switched by the energization and power-off of the slip teeth drive electromagnet 19, realize the detent
Slip teeth 16 switches with the disengaging of rack gear 5 with the state engaged.
The bolt mechanism 14 includes limited block electromagnetic core 14-1, limited block coil 14-2, spring stop 14-3, resets
Spring 14-4, sliding block 14-5 and limit sliding rail 14-6, the limited block electromagnetic core 14-1, which is fixed on, to be limited on sliding rail 14-6, limit
Position block coil 14-2 is wrapped in the limited block electromagnetic core 14-1, and the sliding block 14-5 is set in limit sliding rail 14-6, and
It is connect with reset spring 14-4, meanwhile, the limited block electromagnetic core 14-1 and limited block coil 14-2 are right in the energized state
The sliding block 14-5 generates magnetic attraction.
The bolt mechanism 14 further includes spring stop 14-3, and the side the spring stop 14-3 resists the electromagnetic core
14-1, the other end connect the reset spring 14-4, and the other end of reset spring is connect with the sliding block 14-5.
The outer ring of the main filter press plate 9 in the centre is provided with semicircle groove for installing sealing ring 21, the sealing ring 21
Diameter is smaller than intermediate main filter press plate overall diameter, and the main filter press plate 9 in centre and intermediate secondary filter press plate 10 are equipped with and set from inside to outside
There are reinforcing line 23 and filter cloth 24, the intermediate secondary filter press plate 10, intermediate main filter press plate 9, intermediate seal circle 21,23 and of reinforcing line
Filter cloth 24 forms the filters pressing chamber of a variable-volume.
The top of the main filter press plate 9 in the centre and intermediate secondary filter press plate 10 offers high pressure air intake hole, and with accordingly into
Gas branch pipe 8 is connected to, and high pressure gas can enter pressure by high-pressure pump, air inlet supervisor, air intake branch 8 and the high pressure air intake hole
In filter chamber room;The lower end of the main filter press plate 9 in the centre and intermediate secondary filter press plate 10 offers liquid discharge through-hole and filter plate
Branch drain 26 is connected, and branch drain 26 is connected to drain header.
Electromagnetic force and adjacent filters pressing chamber in filters pressing chamber between intermediate main filter press plate 9 and intermediate secondary filter press plate 10 it
Between electromagnetic force can be arbitrarily switched between repulsive force and attraction.
Press & filter plate structure more optimal solution is made as circle, and sealing performance is preferable, and also can be made for specific demand is rectangular,
Inserted link mechanism 14 is fixed on intermediate secondary filter press plate 10, and gag lever post 13 is fixed on main filter plate support 25 two sides of sheet frame.
Have ring-shaped groove on the main filter press plate in the centre 9 and intermediate secondary filter press plate 10, ring-shaped groove top half with into
Gas branch pipe 8 communicates, and lower half portion is communicated with filter plate branch drain 26, so that being press-filtered out the water energy come enough flows to filter plate draining branch
Pipe 26 and the water for blowing out mud cake surface simultaneously by the flow velocity that high pressure gas accelerates water.Secondary filter press plate 10, master among described
There are boss in filter plate support sheet frame 25, first plate 28 and 20 two sides of tailgate, have gag lever post 13 on the boss of main filter plate support sheet frame 25,
The boss of intermediate pair filter press plate 10 can be contacted and be fitted close convenient for gag lever post 13, and the reinforcing line 23 is fixed on
On each piece of filter plate, the filter cloth 24 is wrapped in reinforcing line 23 on filter plate, and the main filter press plate 9, is reinforced secondary filter press plate 10
Lining 23,24 center of filter cloth are offered into mud hole, so that sludge can be sequentially entered from into sludge hole to next group of major-minor pressure
In filter pad chamber, until all chambers are filled with sludge.The boss of the intermediate secondary filter press plate 10 is substituted using dovetail groove, limit
Dove tail shape is also made in bar 13, and axial limiting may be implemented in the two cooperation.
The limited block coil 14-2 is connected with controller, receives switching signal, and the spring stop 14-3 is fixed
In sliding rail 14-6, so that reset spring 14-4 has enough forced areas, the reset spring 14-4 is responsible for connection sliding block 14-
5 and sliding rail 14-6, and guarantee that original position, institute can be recovered to after relative motion occurs for sliding block 14-5 and sliding rail 14-6
The tail portion sliding block 14-5 stated is magnetisable material, generates opposite fortune when limited block coil 14-2 obtains electric rear slider 14-5 and sliding rail 14-6
It is dynamic, while gag lever post 13 is blocked in compression reseting spring 14-4, slip front stretching.
The hose 12 gets up adjacent filters pressing chamber, is mounted on the major-minor filter press plate of adjacent chamber, simultaneously
First plate 28 and tailgate 20 are connected also by hose and adjacent filter press plate, meet filter press plate when moving, plate and plate
Between distance although change but all chambers are still connected to, the electromagnetic core 6, electromagnetic coil 7 are mounted on soft
On two pieces of filter plates that pipe is connected, several pairs between chamber, it can be achieved that attract each other altogether, mutually exclusive except chamber, described
There is limit rope 31 to connect between intermediate main filter press plate 9 and intermediate secondary filter press plate 10, so that hose will not be drawn when filter plate is mobile
It is disconnected.
The upper end of the main filter press plate 9 in the centre and intermediate secondary filter press plate 10 offer high pressure air intake hole and with air inlet branch
Pipe 8 connects, and offers through-hole on the filter plate, high pressure gas generator and component include high-pressure pump, air intake branch 8, into
Gas supervisor, the air intake branch 8 is connected with hose to be moved together with filter plate, and high pressure gas passes through high-pressure pump, air inlet master
Pipe, air intake branch 8 and through-hole can enter that sludge press filtration is intracavitary, and the lower end of the main filter press plate 9 and secondary filter press plate 10 is opened
It is connected equipped with liquid discharge through-hole with filter plate branch drain 26, branch drain 26 is connect by hose with drain header, draining master
Pipe end is provided with solenoid valve.
The filter plate trunnion 22 is fixed on secondary filter press plate 10, main filter plate supports sheet frame 25, on first plate 2, tailgate 20, and every piece
There are four trunnions 22 for filter plate to be fixed on the rack for dress on filter plate.
The utility model is also equipped with system controller 29 and control bus 27, realizes the automatic control to system.It is described
Pneumatic ball valve 3 be connected with system controller 29, it can be achieved that automatic shutter, the electromagnetic coil 7, slip teeth on each filter plate drive
Dynamic electromagnet 19 and limited block coil 14-2 are connected by control bus 27 with system controller 29.
Outlet valve is electromagnetic outlet valve, can be automatically controled device opening and closing combination.Minimizing is dehydrated by electromagnetic force sewage sludge
Device further includes dust-extraction unit 15, which is removed high pressure gas bring sludge dust by negative pressure, just heavy dress
Set to be the combination of cloth bag, cyclone separator or both.
Present apparatus working principle is as follows:
We might as well set initial state and open as all chambers, at this moment issue an instruction by controller, and slip teeth is driven
Dynamic electromagnet obtains electric attraction detent slip teeth and is allowed to be detached from rack gear, while leading to a upper lesser electric current to electromagnetic coil, as long as
Electromagnetic force caused by the electric current, which can inhale major-minor filter press plate, to be combined together, and limiting device coil obtains electric after actuation, makes
Position limiting slide block stretches out limit sliding rail, limit the moving distance of gag lever post, then pneumatic ball valve, which is opened, opens plunger pump to each
Filters pressing chamber injects mud, and major-minor filter press plate is moved by the pressure of mud toward two sides, and filters pressing chamber becomes larger, and reaches maximum
When position limiting slide block will block gag lever post so that chamber volume size is fixed, relative position is fixed between two filter press plates of major-minor, should
The size of filters pressing chamber is sludge initial volume size, is up to maximum to all chambers, certain by plunger pump filters pressing
Turn off plunger pump after time and closes mud inlet end pneumatic ball valve.Under feed pressure effect, the pressure that sludge is subject to is in 1.5-
Between 2.0MPa, mud continues to be pumped to, and moisture is entered in water outlet groove and through-hole on filter plate by filter cloth and reinforcing line,
It is discharged from outlet valve, and sludge then stays in that filters pressing is intracavitary, is dehydrated through charging after a period of time, filters pressing chamber is substantial, mud
Slurry cannot be introduced into, and close pneumatic ball valve, stop into mud, first stage charging dehydration terminates.
Prepare second stage dehydration, then slip teeth drive electromagnet powers off, and detent slip teeth, which is stuck on rack gear, to be allowed to unidirectionally transport
It is dynamic, while being gradually increased solenoid current and coming so that the pressure between major-minor filter press plate is stepped up.Each chamber relies on certainly
Oneself squeezes the sludge in respective chamber independent electromagnetic attraction, and it is each that high-pressure pump is used after lasting squeezing a period of time
Filters pressing chamber is blown into high pressure gas, and remaining water and the water on mud cake surface are blown out, and realizes de- to the squeezing of sludge second stage
Water;
Prepare phase III dehydration, detent slip teeth plays a role with rack gear, in front detent slip teeth one during filters pressing
Directly tailgate is mobile to first plate direction together therewith, and the structure of detent slip teeth makes it mobile to first plate direction, works as change
The current direction of electromagnetic coil to continue holding attraction between filters pressing chamber on filter plate, and the electricity between adjacent filters pressing chamber
Power between magnet becomes repulsion, and the sludge in filters pressing chamber will will receive bigger extruding force and pressure and repulsion, therein
Repulsion has greatly played the work of repulsion since the presence of detent slip teeth makes repulsion that filter plate can only be pushed to reduce filters pressing chamber
With further to sludge pressing dehydration.
Controller controls high-pressure pump, and task, high pressure gas enter the high pressure admission on filter plate by air intake branch again
Hole, through-hole carry out blowback to being tightly attached on the filter cloth on reinforcing line, and high pressure gas blows the mud cake being tightly attached on filter cloth open, simultaneously
The mud granule being adhered on filter cloth is blown off, filter cloth is cleaned, high pressure gas also takes away moisture certain in sludge;In addition to this
While mechanical expression, high pressure gas enters, and will more pass through water by the moisture that mechanical expression is difficult to deviate from sludge
Vaporous form is taken out of, and when outlet valve is almost without water outlet, squeezing stops, and entire dehydration terminates.
Into the dump stage, inserted link device is powered off after the completion of filters pressing, is limited retraction by reset spring position limiting slide block and is slided
In rail, the energization of slip teeth drive electromagnet, which attracts downwards detent slip teeth, to be allowed to be detached from rack gear, then tailgate can be far from first plate, accordingly
The current direction that ground changes each electromagnet between filter plate is allowed to pole orientation change, and the attraction between filters pressing chamber is changed into
Repulsion, and the power between the electromagnet between adjacent filters pressing chamber becomes attraction, filters pressing chamber is opened, and sludge is between filter plate
The conveying mechanism of the gap lower section that drops to device transfer out, keep being blown into order to clod of high pressure gas in the process
It falls off from chamber and blows out remaining water and the water on mud cake surface, until dump finishes.Chamber open when in order to
The attraction of the too big influence of their distances next time is prevented, so limiting them with flexible lines (a kind of implementation of limit rope)
Distance.Running to this cycle is completed, and each mechanism turns again to original state, is prepared to enter into next circulation
Period, iterative cycles running.
Only the utility model preferred embodiment is described above, but is not to be construed as the limit to claim
System.The utility model is not only limited to above embodiments, and specific structure is allowed to vary.In short, all only in the utility model
Made various change is within the protection scope of the present utility model in vertical scope of protection of the claims.
Claims (10)
1. a kind of sewage sludge electromagnetic force filter-press dehydration device, including multiple filters pressing chambers, each filters pressing chamber includes intermediate main
Electromagnetism is equipped on filter press plate (9) and intermediate secondary filter press plate (10), the main filter press plate in centre (9) and intermediate secondary filter press plate (10)
Module makes the main filter press plate in the same indoor centre of filters pressing chamber (9) and intermediate secondary filter press plate (10) mutual by electromagnetic module
Attract;It is connected between adjacent filters pressing chamber by hose (12), the hose (12) is connected with enters mud pipe;Each electricity
Magnetic module includes electromagnetic core (6) and electromagnetic coil (7), and the electromagnetic coil (7) volume is set to corresponding electromagnetic core (6)
On.
2. sewage sludge electromagnetic force filter-press dehydration device according to claim 1, it is characterised in that: intermediate in filters pressing chamber
The electromagnetic force between electromagnetic force and adjacent filters pressing chamber between main filter press plate (9) and intermediate secondary filter press plate (10) can repelled
It is arbitrarily switched between power and attraction.
3. sewage sludge electromagnetic force filter-press dehydration device according to claim 1, it is characterised in that: the electromagnetism filters pressing is de-
Water installations further include first plate (28) and tailgate (20), and the first plate (28) is located at the front end of first filters pressing chamber, the head
The through-hole placed for high pressure enters mud pipe (1) is offered on plate (28), after the tailgate (20) is located at the last one filters pressing chamber
End.
4. sewage sludge electromagnetic force filter-press dehydration device according to claim 1,2 or 3, it is characterised in that: intermediate main pressure
Filter plate (9) is equipped with main filter plate support sheet frame (25), the intermediate secondary filter press plate (10), main filter plate support sheet frame (25), head
Plate (28) and tailgate (20) two sides are equipped with boss, have the gag lever post equipped with card slot on the boss of main filter plate support sheet frame (25)
(13), the intermediate secondary filter press plate (10) is equipped with bolt mechanism (14), and in limit, the sliding block of the bolt mechanism (14) is inserted
In the card slot for entering the gag lever post (13).
5. sewage sludge electromagnetic force filter-press dehydration device according to claim 4, it is characterised in that: the electromagnetism filters pressing is de-
Water installations further include rack support (4), rack gear (5) and clamping mechanism, and the rack support (4) is fixed on first plate (28) vertically
On, the rack gear (5) is fixed on rack support, and parallel with filters pressing direction, and the end of rack gear (5) is fixed in rack,
The clamping mechanism is installed on the tailgate (20), by the clamping mechanism to rack gear (5) detent under detent position, this
When tailgate can only be to first plate (28) one-way movement.
6. sewage sludge electromagnetic force filter-press dehydration device according to claim 5, it is characterised in that: the clamping mechanism packet
Include detent slip teeth (16), detent sliding rail (17), slip teeth reset spring (18) and slip teeth drive electromagnet (19), the detent slip teeth
(16) it cooperates with rack gear (5), and the sliding in the detent sliding rail (17), the slip teeth reset spring (18) are sheathed on institute
It states on detent slip teeth (16), is switched by the energization and power-off of the slip teeth drive electromagnet (19), realize the detent slip teeth
(16) switch with the disengaging of rack gear (5) with the state engaged.
7. sewage sludge electromagnetic force filter-press dehydration device according to claim 4, it is characterised in that: the bolt mechanism
(14) include limited block electromagnetic core (14-1), limited block coil (14-2), spring stop (14-3), reset spring (14-4),
Sliding block (14-5) and limit sliding rail (14-6), the limited block electromagnetic core (14-1) are fixed in limit sliding rail (14-6), limit
Position block coil (14-2) is wrapped in the limited block electromagnetic core (14-1), and the sliding block (14-5) is set to limit sliding rail (14-
6) it in, and is connect with reset spring (14-4), meanwhile, the limited block electromagnetic core (14-1) and limited block coil (14-2) exist
Magnetic attraction is generated to the sliding block (14-5) under energized state.
8. sewage sludge electromagnetic force filter-press dehydration device according to claim 7, it is characterised in that: the bolt mechanism
It (14) further include spring stop (14-3), spring stop (14-3) side resists the limited block electromagnetic core (14-1),
The other end connects the reset spring (14-4), and the other end of reset spring is connect with the sliding block (14-5).
9. sewage sludge electromagnetic force filter-press dehydration device according to claim 1, it is characterised in that: the main pressure in the centre
The outer ring of filter plate (9) is provided with semicircle groove for installing sealing ring (21), and the sealing ring (21) diameter is than intermediate main filters pressing
Plate overall diameter is small, and the main filter press plate in centre (9) and intermediate secondary filter press plate (10) are equipped with and are equipped with reinforcing line (23) from inside to outside
With filter cloth (24), the described intermediate secondary filter press plate (10), intermediate main filter press plate (9), intermediate seal circle (21), reinforcing line (23) and
Filter cloth (24) forms the filters pressing chamber of a variable-volume.
10. sewage sludge electromagnetic force filter-press dehydration device according to claim 1,2 or 3, it is characterised in that: the centre
The top of main filter press plate (9) and intermediate secondary filter press plate (10) offers high pressure air intake hole, and even with corresponding air intake branch (8)
Logical, high pressure gas can enter filters pressing chamber by high-pressure pump, air inlet supervisor, air intake branch (8) and the high pressure air intake hole
It is interior;The lower end of the main filter press plate in the centre (9) and intermediate secondary filter press plate (10) offers liquid discharge through-hole and filter plate is arranged
Water branch pipe (26) is connected, and branch drain (26) is connected to drain header.
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CN2017104106009 | 2017-06-03 | ||
CN201710410600 | 2017-06-03 |
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CN201820159552.0U Expired - Fee Related CN208711143U (en) | 2017-06-03 | 2018-01-31 | A kind of sewage sludge electromagnetic force filter-press dehydration device |
CN201810092339.7A Active CN107998707B (en) | 2017-06-03 | 2018-01-31 | Electromagnetic force filter pressing dewatering device for sewage and sludge |
CN201810091869.XA Expired - Fee Related CN108558163B (en) | 2017-06-03 | 2018-01-31 | Electromagnetic force filter-pressing dehydration method for sewage sludge |
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CN201810092339.7A Active CN107998707B (en) | 2017-06-03 | 2018-01-31 | Electromagnetic force filter pressing dewatering device for sewage and sludge |
CN201810091869.XA Expired - Fee Related CN108558163B (en) | 2017-06-03 | 2018-01-31 | Electromagnetic force filter-pressing dehydration method for sewage sludge |
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Cited By (1)
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CN107998707A (en) * | 2017-06-03 | 2018-05-08 | 饶宾期 | Sewage sludge electromagnetic force filter-press dehydration device |
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- 2018-01-31 CN CN201810092339.7A patent/CN107998707B/en active Active
- 2018-01-31 CN CN201810091869.XA patent/CN108558163B/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107998707A (en) * | 2017-06-03 | 2018-05-08 | 饶宾期 | Sewage sludge electromagnetic force filter-press dehydration device |
CN107998707B (en) * | 2017-06-03 | 2023-08-15 | 浙江晟昌源环境科技有限公司 | Electromagnetic force filter pressing dewatering device for sewage and sludge |
Also Published As
Publication number | Publication date |
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CN107998707A (en) | 2018-05-08 |
CN107998707B (en) | 2023-08-15 |
CN108558163B (en) | 2020-04-28 |
CN108558163A (en) | 2018-09-21 |
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