CN208708623U - A kind of tea carding machine based on space swing mechanism - Google Patents
A kind of tea carding machine based on space swing mechanism Download PDFInfo
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- CN208708623U CN208708623U CN201820184575.7U CN201820184575U CN208708623U CN 208708623 U CN208708623 U CN 208708623U CN 201820184575 U CN201820184575 U CN 201820184575U CN 208708623 U CN208708623 U CN 208708623U
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- grommet
- slot pot
- swing mechanism
- driving shaft
- follower lever
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- 238000009960 carding Methods 0.000 title claims abstract description 24
- 241001122767 Theaceae Species 0.000 title claims abstract description 22
- 230000033001 locomotion Effects 0.000 claims abstract description 23
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 4
- 238000005299 abrasion Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 7
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
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Abstract
The utility model relates to a kind of tea carding machines based on space swing mechanism.The utility model includes rack, space swing mechanism, manage bar component and driving mechanism；Space swing mechanism includes driving shaft and grommet, driving shaft is equipped with grommet axle journal, driving shaft axis intersects with grommet axle journal axis and forms angle, grommet is mounted on grommet axle journal by bearing, grommet is connect with follower lever, both follower lever and driving shaft axis intersect vertically, and driving shaft drives the reciprocal rotation of follower lever by grommet；Manage bar component includes slot pot seat, and multiple slot pots being arranged in juxtaposition are equipped in slot pot seat, and follower lever drives slot pot seat to make straight reciprocating motion along the orbital direction of slot pot seat, and the flute length direction of slot pot is vertical with the direction of motion of slot pot seat.The utility model space swing mechanism is compact-sized, occupies little space；Slot pot manage bar is steady, uniformly, the noise that manage bar process generates is small, abrasion less, service life of equipment it is long.
Description
Technical field
The utility model belongs to mechanical equipment technical field, is specifically related to a kind of tealeaves reason based on space swing mechanism
Machine.
Background technique
Tea carding machine is the common equipment during tealeaves shaping, has important meaning to the promotion of tealeaves endoplasm and appearance
Justice.Existing tea carding machine is by transmission device, the slot pot being mounted on the rack on the slot pot seat and slot pot seat in face, and is located at
The composition such as heating device below slot pot.Its transmission mechanism be slider-crank mechanism, due to slider-crank mechanism be also easy to produce it is larger
Inertia force causes tea carding machine to issue vibrating noise, and the rack resonance for resulting even in entire manage bar process is snapped, this is significantly
Affect the working efficiency and service life of tea carding machine.
Utility model content
In order to solve the above-mentioned technical problem, the utility model provides a kind of tea carding machine based on space swing mechanism.
In order to realize the purpose of this utility model, the utility model uses following technical scheme:
A kind of tea carding machine based on space swing mechanism, including rack, space swing mechanism, manage bar component and drive
Motivation structure；
The space swing mechanism includes driving shaft and grommet, and the driving shaft is equipped with grommet axle journal, the active
The axis of axis intersects and is formed angle with the axis of the grommet axle journal, and the grommet is mounted on the grommet axle journal by bearing
On, the grommet is connect with follower lever, and both the follower lever and the driving shaft axis intersect vertically, and the driving shaft passes through
Grommet drives the reciprocal rotation of follower lever；
The manage bar component includes the slot pot seat for being mounted on the rack and being made of strip groove, is equipped in the slot pot seat
Multiple slot pots being arranged in juxtaposition, the follower lever drive the slot pot seat to make straight reciprocating motion along the orbital direction of slot pot seat,
The flute length direction of the slot pot is vertical with the direction of motion of the slot pot seat.
Further, the angle of the axis of the axis of the driving shaft and the grommet axle journal is 25~35 °.
Further, described follower lever one end forms the connecting fork connecting with the grommet, and the connecting fork includes two forks
Foot, the grommet are located on the inside of the connecting fork, and the grommet lateral surface is equipped with and is arranged symmetrically and is separately connected with the prong
Connecting shaft, the connecting shaft and the axis of grommet and follower lever are respectively perpendicular.
Further, the space swing mechanism further includes and the vertically arranged connecting rod of the follower lever and oscillating rod, institute
It states oscillating rod one end to fix with the follower lever, the oscillating rod other end and described connecting rod one end are rotatablely connected, the connecting rod
The other end and the slot pot seat are rotatablely connected.
Further, the driving mechanism includes decelerating motor, is equipped with electrical machine belt pulley on the decelerating motor transmission shaft, institute
It states and big belt wheel is installed on driving shaft, the electrical machine belt pulley, big belt wheel are realized by belt and be sequentially connected.
Further, the heating wire positioned at the slot pot bottom and for tealeaves heating is equipped in the slot pot seat.
Further, the idler wheel that the slot pot seat bottom is equipped with convenient for the movement of slot pot seat, the rack, which is equipped with, supplies the rolling
Take turns the guide rail rolled.
Further, the slot pot is made of U-lag.
The utility model has the beneficial effects that:
(1) space swing mechanism described in the utility model at runtime, is suitble to by driving mechanism to driving shaft offer
Then revolving speed drives the reciprocal rotation of follower lever by the grommet being mounted on grommet axle journal and imparts power to solid with follower lever
Fixed oscillating rod, the slot pot carry out linear reciprocating motion under the action of oscillating rod, to realize that tea carding works.This reality
The space swing mechanism described in novel is compact-sized, occupies little space；The grommet carries out position under the rotation of driving shaft
Servo-actuated and adjustment, when grommet change in location axis of the grommet rotated around the axis of the driving shaft, the lining
Annulus moves the at the uniform velocity reciprocal rotation of follower lever, so that the reciprocal rotation of oscillating rod, and realize more stable, uniform when slot pot manage bar, manage bar
In the process equipment generate noise it is small, abrasion less, service life of equipment it is long.
(2) axis of driving shaft described in the utility model and the selection of the angle of the axis of the grommet axle journal can determine
The rotation amplitude of the follower lever determines the amplitude of the linear reciprocating motion of the slot pot.Active described in the utility model
The angle of the axis of the axis of axis and the grommet axle journal is 25~30 ° of manage bars for being more conducive to tealeaves, the slot pot reciprocating linear
The amplitude of movement is excessive or too small is all unfavorable for tea carding.
(3) follower lever one end described in the utility model forms connecting fork, on the one hand the connecting fork is convenient for connecting with grommet,
On the other hand make the servo-actuated of grommet that can drive the reciprocal rotation of follower lever, conducive to the stabilization for improving slot pot seat linear reciprocating motion
Property, reduce the inertia of linear reciprocating motion, so that space swing mechanism overall structure is more stable, firm.
(4) space swing mechanism described in the utility model is compared with the carding machine of traditional crank slide block mechanism, have compared with
Small noise and vibration, movement is more steady, will not generate very big inertia force, reduces machine-spoiled rate, while improving tealeaves
The working efficiency and tealeaves rolled twig rate of carding machine.
(5) bottom of slot pot seat described in the utility model is equipped with rubber roll, and rubber roll can track on the rack
On rolled, such structure can not only mitigate slot pot seat to the load of follower lever, but also can make the movement of slot pot seat
It is more steady, improve the manage bar efficiency of slot pot.
Detailed description of the invention
Fig. 1,2 be the utility model overall structure figure；
Fig. 3 is the main view of the utility model；
Fig. 4 is the top view of the utility model；
Fig. 5 is the side view of the utility model；
Fig. 6 is the space swing mechanism structure chart in the utility model；
Fig. 7 is driving shaft structure chart in the utility model；
Fig. 8 is status diagram when the utility model driving shaft rotates 360 ° (0 °)；
Fig. 9 is status diagram when the utility model driving shaft rotates 90 °；
Figure 10 is status diagram when the utility model driving shaft rotates 180 °；
Figure 11 is status diagram when the utility model driving shaft rotates 270 °；
Figure 12 moves to the status diagram of left side extreme position for the slot pot seat in the utility model；
Figure 13 is the status diagram that the slot pot seat in the utility model moves to the right extreme position
Figure 14 is the sectional view of the slot pot seat in the utility model
Figure 15 is the structural schematic diagram of follower lever.
Attached meaning marked in the figure is as follows:
1- decelerating motor 2- belt 3- big belt wheel 4- rack 5- grommet
6- driving shaft 61- grommet axle journal 62- left axle neck 63- right axle neck
7- bearing 8- follower lever 81- connecting fork 9- slot pot seat 10- slot pot
11- oscillating rod 12- connecting rod 13- electrical machine belt pulley 14- idler wheel 15- heating wire
Specific embodiment
More specific detail is made to technical solutions of the utility model with reference to the accompanying drawing:
As shown in Fig. 1,2,3,4,5: the utility model includes rack 4, space swing mechanism, manage bar component and driving machine
Structure；
The space swing mechanism includes driving shaft 6 and grommet 5, and the driving shaft 6 is equipped with grommet axle journal 61, described
The axis of driving shaft 6 intersects and is formed angle with the axis of the grommet axle journal 61, and the grommet 5 is mounted on institute by bearing 7
It states on grommet axle journal 61, the grommet 5 is connect with follower lever 8, the follower lever 8 phase vertical with 6 the two axis of driving shaft
It hands over, the driving shaft 6 drives the reciprocal rotation of the follower lever 8 by grommet 5；The space swing mechanism further include with it is described from
The vertically arranged connecting rod 12 of lever 8 and oscillating rod 11, described 11 one end of oscillating rod and the follower lever 8 are fixed, the swing
11 other end of bar and described 12 one end of connecting rod are rotatablely connected, and 12 other end of connecting rod and the slot pot seat 9 are rotatablely connected.
Space swing mechanism described in the utility model provides turn being suitble to driving shaft at runtime, by driving mechanism
Then speed drives the reciprocal rotation of follower lever 8 by the grommet 5 that is mounted on grommet axle journal 61 and imparts power to and follower lever
8 fixed oscillating rods 11, the slot pot 10 carries out linear reciprocating motion under the action of oscillating rod 11, to realize tea carding
Work.Space swing mechanism described in the utility model is compact-sized, occupies little space；Rotation of the grommet 5 in driving shaft 6
Lower progress position follower and adjustment, when 5 change in location of grommet the axis of the grommet 5 surround the axis of the driving shaft 6
Line rotation, the grommet 5 drives the at the uniform velocity reciprocal rotation of follower lever 8, so that 11 reciprocally swinging of oscillating rod, and realize 10 manage bar of slot pot
When it is more stable, uniform, during manage bar equipment generate noise it is small, abrasion less, service life of equipment it is long.
The angle of the axis of the axis of the driving shaft 6 and the grommet axle journal 61 is 25~35 °.It is described in the utility model
The selection of the angle of the axis of the axis of driving shaft and the grommet axle journal can determine the rotation amplitude of the follower lever, that is, determine
The amplitude of the linear reciprocating motion of the slot pot is determined.The axis of the axis of driving shaft described in the utility model and the grommet axle journal
The angle of line is 25~30 ° of manage bars for being more conducive to tealeaves, and the amplitude of the slot pot linear reciprocating motion is excessive or too small all unfavorable
In tea carding.As shown in Figure 7: the axis of the driving shaft 6 in the swing mechanism of space and the axis of grommet axle journal 61 are in space phase
It hands over, angle is 30 °.Therefore, the amplitude of oscillation of follower lever 8 in space is 60 °.
As shown in figure 15: described 8 one end of follower lever forms the connecting fork 81 connecting with the grommet 5, the connecting fork 81
Including two prongs, the grommet 5 is located at 81 inside of the connecting fork, 5 lateral surface of grommet be equipped be arranged symmetrically and with institute
The connecting shaft that prong is separately connected is stated, the connecting shaft and the axis of grommet 5 and follower lever 8 are respectively perpendicular.The utility model
Described 8 one end of follower lever forms connecting fork 81, on the other hand 81 one side of connecting fork to serve as a contrast convenient for connecting with grommet 5
The servo-actuated of ring 5 can drive the reciprocal rotation of follower lever 8, conducive to the stability for improving 9 linear reciprocating motion of slot pot seat, reduce reciprocal
The inertia of linear motion, so that space swing mechanism overall structure is more stable, firm.
The manage bar component includes the slot pot seat 9 being made of strip groove, is equipped with multiple be arranged in juxtaposition in the slot pot seat 9
And the slot pot 10 being made of U-lag, the follower lever 8 drive the slot pot seat 9 to make linear reciprocation along the orbital direction of slot pot seat 9
Movement, the flute length direction of the slot pot 10 are vertical with the direction of motion of the slot pot seat 9.The structure of the slot pot and installation side
Formula is conducive to tea carding, and the slot pot 10 10 two sides inner wall of slot pot when moving with slot pot seat 9 can generate tealeaves certain
Curling action power, i.e., so that tealeaves curls into strip structure.
The slot pot 10 that the U-type groove is constituted is located in slot pot seat 9, and uniform heating wire is distributed in the lower section of slot pot 10
15, the power of heating wire 15 is 14KW.It is separately installed with idler wheel 14 at left and right sides of 9 bottom of slot pot seat, idler wheel 14 can be in rack 4
Track on slide.Mounting knob is distinguished in the left and right sides of slot pot 10, can facilitate and carry out operation of serving the tea.
9 bottom of slot pot seat is equipped with the idler wheel 14 moved convenient for slot pot seat 9, and the rack, which is equipped with, supplies the idler wheel 14
The guide rail rolled.The bottom of slot pot seat 9 described in the utility model is equipped with rubber roll 14, and rubber roll 14 can be in rack
On track on rolled, such structure can not only mitigate the load of slot pot 9 pairs of follower levers 8 of seat, but also can make slot
The movement of pot seat 9 is more steady, improves the manage bar efficiency of slot pot 10.
It is as shown in figure 14: the material of the slot pot 10 be stainless steel plate, stainless steel plate with a thickness of 2mm.The width of slot pot 10
Degree is 140mm, length 400mm, depth 70mm, and slot strike number mesh is 8, and the stroke of pot seat 10 is 130mm, the vibration of slot pot 10
Dynamic number is 160-240 times/min step-less adjustment.
The driving mechanism includes decelerating motor 1, is equipped with electrical machine belt pulley 13 on 1 transmission shaft of decelerating motor, described
Big belt wheel 3 is installed, the electrical machine belt pulley 13, big belt wheel 3 realize transmission connection by belt 2 on driving shaft 6.The utility model
In decelerating motor 1 be single-phase asynchronous AC gear motor (match frequency converter), 1 rated power of decelerating motor is 750w, specified turn
Speed is 300rpm, decelerating motor 1 matched frequency converter the sharp general single-entry single-out type of frequency converter 220v of model, rated power is
1500w, to realize that decelerating motor 1 obtains 160-240rpm step-less adjustment, the transmission ratio of electrical machine belt pulley 13 and big belt wheel 3 is 2, is made
The revolving speed of the acquisition of driving shaft 6 80-120rpm.
As shown in Fig. 8,9,10,11: when driving shaft rotates 90 °, the follower lever swings to the right 30 °, reaches limit on the right-right-hand limit
Position.When driving shaft rotates 180 °, the follower lever swings 30 ° to the left, return to initial position (grommet axis and driving shaft with
And the axis of follower lever is generally aligned in the same plane).When driving shaft rotates 270 °, the follower lever swings 30 ° to the left, reaches left pole
Extreme position.When driving shaft rotates 360 °, the follower lever swings to the right 30 °, returns to initial position (grommet axis and driving shaft
And the axis of follower lever is generally aligned in the same plane).
As shown in Figure 12 and Figure 13: when driving shaft rotates 90 °, oscillating rod swings to the right 30 °, and slot pot seat 9 to the right transport by straight line
It is dynamic, arrive limit on the right-right-hand limit position.When driving shaft rotates 180 °, oscillating rod swings 30 ° to the left, and slot pot seat 9 returns to initial level position
(when oscillating rod is vertical).When driving shaft rotates 270 °, oscillating rod swings 30 ° to the left, and slot pot seat 9 moves along a straight line to the left, to a left side
Extreme position.When driving shaft rotates 360 ° (whole to circle), oscillating rod swings to the right 30 °, and slot pot seat 9 returns to initial level position
It sets (when oscillating rod is vertical).
Claims (8)
1. a kind of tea carding machine based on space swing mechanism, it is characterised in that: including rack (4), space swing mechanism, reason
Bar assembly and driving mechanism；
The space swing mechanism includes driving shaft (6) and grommet (5), and the driving shaft (6) is equipped with grommet axle journal (61),
The axis of the driving shaft (6) intersects and is formed angle with the axis of the grommet axle journal (61), and the grommet (5) passes through bearing
(7) it is mounted on the grommet axle journal (61), the grommet (5) connect with follower lever (8), the follower lever (8) and the master
Both moving axis (6) axis intersects vertically, and the driving shaft (6) drives the reciprocal rotation of the follower lever (8) by grommet (5)；
The manage bar component includes the slot pot seat (9) for being mounted on the rack and being made of strip groove, installation in the slot pot seat (9)
There are multiple slot pots (10) being arranged in juxtaposition, the follower lever (8) drives the slot pot seat (9) along the orbital direction of slot pot seat (9)
Make straight reciprocating motion, the flute length direction of the slot pot (10) is vertical with the direction of motion of the slot pot seat (9).
2. the tea carding machine as described in claim 1 based on space swing mechanism, it is characterised in that: the driving shaft (6)
Axis and the angle of axis of the grommet axle journal (61) be 25~35 °.
3. the tea carding machine as described in claim 1 based on space swing mechanism, it is characterised in that: the follower lever (8)
One end forms the connecting fork (81) connecting with the grommet (5), and the connecting fork (81) includes two prongs, the grommet (5)
On the inside of the connecting fork (81), grommet (5) lateral surface is equipped with the company for being arranged symmetrically and being separately connected with the prong
Spindle, the connecting shaft and the axis of grommet (5) and follower lever (8) are respectively perpendicular.
4. the tea carding machine as described in claim 1 based on space swing mechanism, it is characterised in that: the space oscillating machine
Structure further include with the follower lever (8) vertically arranged connecting rod (12) and oscillating rod (11), described oscillating rod (11) one end with
The follower lever (8) is fixed, and oscillating rod (11) other end and the connecting rod (12) one end are rotatablely connected, the connecting rod (12)
The other end and the slot pot seat (9) are rotatablely connected.
5. the tea carding machine as described in claim 1 based on space swing mechanism, it is characterised in that: the driving mechanism packet
It includes decelerating motor (1), is equipped with electrical machine belt pulley (13) on decelerating motor (1) transmission shaft, is equipped on the driving shaft (6)
Big belt wheel (3), the electrical machine belt pulley (13), big belt wheel (3) realize transmission connection by belt (2).
6. the tea carding machine as described in claim 1 based on space swing mechanism, it is characterised in that: the slot pot seat (9)
The interior heating wire (15) being equipped with positioned at slot pot (10) bottom and for tealeaves heating.
7. the tea carding machine as described in claim 1 based on space swing mechanism, it is characterised in that: the slot pot seat (9)
The idler wheel (14) that bottom is equipped with convenient for slot pot seat (9) movement, the rack is equipped with to be led for what the idler wheel (14) were rolled
Rail.
8. the tea carding machine as described in claim 1 based on space swing mechanism, it is characterised in that: the slot pot (10) by
U-lag is constituted.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820184575.7U CN208708623U (en) | 2018-02-02 | 2018-02-02 | A kind of tea carding machine based on space swing mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820184575.7U CN208708623U (en) | 2018-02-02 | 2018-02-02 | A kind of tea carding machine based on space swing mechanism |
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| Publication Number | Publication Date |
|---|---|
| CN208708623U true CN208708623U (en) | 2019-04-09 |
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ID=65969023
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820184575.7U Active CN208708623U (en) | 2018-02-02 | 2018-02-02 | A kind of tea carding machine based on space swing mechanism |
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| Country | Link |
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| CN (1) | CN208708623U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108041199A (en) * | 2018-02-02 | 2018-05-18 | 安徽农业大学 | A kind of tea carding machine based on space swing mechanism |
-
2018
- 2018-02-02 CN CN201820184575.7U patent/CN208708623U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108041199A (en) * | 2018-02-02 | 2018-05-18 | 安徽农业大学 | A kind of tea carding machine based on space swing mechanism |
| CN108041199B (en) * | 2018-02-02 | 2024-05-14 | 安徽农业大学 | Tea carding machine based on space swinging mechanism |
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