CN208705251U - A kind of online hub detection device - Google Patents

A kind of online hub detection device Download PDF

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Publication number
CN208705251U
CN208705251U CN201821516967.5U CN201821516967U CN208705251U CN 208705251 U CN208705251 U CN 208705251U CN 201821516967 U CN201821516967 U CN 201821516967U CN 208705251 U CN208705251 U CN 208705251U
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power drum
drum line
power
line
contactor
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CN201821516967.5U
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叶俊超
黄磊
刘彬
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CHONGQING UNICOMP TECHNOLOGY Co Ltd
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CHONGQING UNICOMP TECHNOLOGY Co Ltd
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Abstract

The utility model relates to a kind of online hub detection devices, lead room including non-destructive testing, the charging side room that wheel hub is sent into lead room, undertaking the discharging side room of wheel hub, power drum line and material ejection cylinder derived from lead room, power drum line five is set to charging side room inlet, and wheel hub is sent into charging side room;Power drum line one is set to discharging side room exit, and wheel hub is exported discharging side room;Power drum line two, power drum line three and power drum line four are set in turn in u-shaped, and, power drum line two is adjacent to the side of power drum line one, and power drum line four is adjacent to the side of power drum line five, so that power drum line forms roller loop wire;Material ejection cylinder is set to the side of power drum line one, and material ejection cylinder is right against power drum line two, will be on the wheel hub pushing tow to power drum line two on power drum line one.The utility model completes annular circulation by component roller loop wire, convenient for repeating to detect.

Description

A kind of online hub detection device
Technical field
The utility model relates to technical field of nondestructive testing, applied to the non-destructive testing of automobile parts, more particularly to one The online hub detecting system of kind.
Background technique
Automobile parts (auto parts) are each unit for constituting automobile entirety and a kind of product for serving automobile.Vapour Vehicle accessory it is many kinds of, as the improvement of people's living standards, people are also more and more to the consumption of automobile, automobile parts This market becomes also increasing.Auto parts machinery manufacture factory was also in development by leaps and bounds in recent years.There are many knots on automobile The components of structure complexity, manufacturing process mainly have low pressure casting method, forging method, the impact extrusion method of forming, rolling shape method, spinning process etc., But regardless of which kind of manufacturing process all cannot be guaranteed that every interiors of products is using casting all without defect, such as steering wheel using Type is caused, components existing defect after die casting is usually stomata, is mingled with, is loose, belongs to volume flaw.And this inside Defect cannot only find with " naked eyes ", when inspection does not allow to destroy workpiece again, therefore, it is thought that non-destructive testing technology, and And using it as the important link in components manufacturing process, i.e. each components only pass through non-destructive testing and determine zero defect Afterwards, it just can enter next process, it is seen that the non-destructive testing technology of components is very important in its production.
Existing wheel hub non-destructive testing is mainly carried out by X-ray detecting equipment, common wheel hub X-ray detecting equipment master To include ear material room, lead room and conveying cylinder, mainly include platform and rocker arm and roller in lead room, wherein the both ends of rocker arm are distinguished X-ray source and imager are installed, rocker arm rotates in perpendicular, and platform can be rotated or fixed, and then by x-ray source and Imager matches synthesized image, completes the non-destructive testing to wheel hub.
Under normal circumstances, in one line, wheel hub is fed the conveying cylinder of wheel hub detection by feed points, defeated through feed roll It send to ear material room, in lead room after non-destructive testing, the roller that discharged is delivered to discharge point, and feed points are fixed, be to having examined Need for wheel hub to be transported to specified feed points position when the wheel hub of survey detects again, it is time-consuming and laborious.
Utility model content
The purpose of this utility model is to provide a kind of online hub detection devices, can well solve conveying cylinder and exist It is in one line convenient to repeat the problem of detecting.
To achieve the goals above, the utility model provides following technical scheme:
The utility model provides a kind of online hub detection device, and wheel hub is sent into lead by lead room including non-destructive testing The charging side room in room accepts the discharging side room of wheel hub, power drum line and material ejection cylinder, power drum line packet derived from lead room Include power drum line one, power drum line two, power drum line three, power drum line four and power drum line five;Power drum Line five is set to charging side room inlet, and wheel hub is sent into charging side room;Power drum line one is set to the outlet of discharging side room Wheel hub is exported discharging side room by place;Power drum line two, power drum line three and power drum line four are set in turn in U Font, and, power drum line two is adjacent to the side of power drum line one, and power drum line four is adjacent to power drum line five Side, so that power drum line forms roller loop wire;Material ejection cylinder is set to the side of power drum line one, and material ejection cylinder is just It, will be on the wheel hub pushing tow to power drum line two on power drum line one for power drum line two.
Further, the front end of power drum line two is adjacent to the side of power drum line one, the end of power drum line two End is adjacent to the side of the front end of power drum line three;The terminal abutment of power drum line three is in the front end of power drum line four Side;The terminal abutment of power drum line four is in the side of power drum line five.
Further, positioning photoelectricity group is provided on roller loop wire, for positioning to wheel hub shift position.
Further, positioning photoelectricity group is including positioning photoelectricity one, positioning photoelectricity two, positioning photoelectricity three, positioning photoelectricity four, determining Position photoelectricity five, positioning photoelectricity six, positioning photoelectricity seven and positioning photoelectricity eight;Positioning photoelectricity one is set on power drum line one, and It is moved to the position that can be pushed on power drum line two between power drum line two and material ejection cylinder, to detect wheel hub; Positioning photoelectricity two is set to the front end of power drum line two, is moved on the front end of power drum line two with detecting wheel hub;Positioning Photoelectricity three is set to the end of power drum line two, and being moved to detect wheel hub will be moved on power drum line three;Positioning Photoelectricity four is set to the front end of power drum line three, is moved on the front end of power drum line three with detecting wheel hub;Position photoelectricity Five are set to the end of power drum line three, and being moved to detect wheel hub will be moved on power drum line four;Position photoelectricity Six are set to the front end of power drum line four, are moved on the front end of power drum line four with detecting wheel hub;Positioning photoelectricity seven is set It is placed in the end of power drum line four, being moved to detect wheel hub will be moved on power drum line five;Positioning photoelectricity eight is set It is placed on power drum line five, is moved on power drum line five with detecting wheel hub.
Further, roller loop wire is configured with motor group, the power to rotate conveying wheel hub as roller.
Further, motor group includes the motor one for being configured at power drum line one, the electricity for being configured at power drum line two Machine two, the motor three for being configured at power drum line three, the motor four for being configured at power drum line four and it is configured at power drum line Five motor five, the power supply line of motor group are respectively connected to three-phase electricity and take electricity.
Further, the contact for being connected with contactor KM is respectively set on the power supply line of motor group to control motor group power supply On-off, contactor KM includes contactor KM2, contactor KM3, contactor KM4, contactor KM5 and contactor KM6, motor one It is connected with the contact of contactor KM2 on power supply line, the contact of contactor KM3, three power supply of motor are connected on two power supply line of motor It is connected with the contact of contactor KM4 on line, is connected with the contact of contactor KM5 on four power supply line of motor, on five power supply line of motor It is connected with the contact of contactor KM6, contactor KM is respectively connected to single phase poaer supply and forms contactor KM electric power loop.
Further, which is each configured with relay on contactor KM electric power loop configured with PLC as control centre The contact of device KA to control the on-off of contactor KM electric power loop, relay KA include relay KA9, relay KA10, after Electric appliance KA11, relay KA12 and relay KA13, the contact of relay KA9 are connected on contactor KM2 electric power loop, relay The contact of device KA10 is connected on contactor KM3 electric power loop, and the contact of relay KA11 is connected to contactor KM4 electric power loop On, the contact of relay KA12 is connected on contactor KM5 electric power loop, and the contact of relay KA13 is connected to contactor KM6 On electric power loop, relay KA is respectively connected to PLC and forms relay KA control loop.
Further, positioning photoelectricity group is respectively connected to form control loop on PLC.
Further, the material ejection cylinder is configured with solenoid valve Pneumatic control circuit and electromagnetic valve coil control loop, institute The solenoid valve Pneumatic control circuit two sides stated are respectively connected on gas source and material ejection cylinder, the electromagnetic valve coil control loop It is connected on PLC.
Compared with prior art, the utility model has the advantage that
A kind of online hub detection device of the utility model completes annular circulation, by component roller loop wire convenient for weight Reinspection is surveyed, meanwhile, have multiple feed points on roller loop wire, can feed nearby.
Below by drawings and examples, the technical solution of the utility model is described in further detail.
Detailed description of the invention
Fig. 1 is the arragement construction schematic diagram of the utility model;
Fig. 2 is the motor group electric power loop electric diagram of the utility model;
Fig. 3 is the control loop electric diagram of the motor group electric power loop of the utility model;
Fig. 4 is the positioning light group electric diagram of the utility model;
Fig. 5 is non-destructive detecting device exemplary construction schematic diagram in the lead room of the utility model.
Specific embodiment
The technical solution of the utility model is clearly and completely described with reference to the accompanying drawing, it is clear that described reality Applying example is the utility model a part of the embodiment, instead of all the embodiments.Based on the embodiments of the present invention, ability It is practical new to belong to this for domain those of ordinary skill every other embodiment obtained without making creative work The range of type protection.
In the description of the present invention, it should be noted that belonging to "center", "upper", "lower", "left", "right", " erecting Directly ", the direction of the instructions such as "horizontal", "inner", "outside" or positional relationship are to be only based on direction or positional relationship described in attached drawing For ease of description the utility model and simplify description, rather than the device or element of indication or suggestion meaning must have it is specific Orientation, be constructed and operated in a specific orientation, therefore should not be understood as limiting the present invention.In addition, belong to " the One ", " second " is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, belonging to " peace Dress ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally Connection;It can be mechanical connection, be also possible to be electrically connected;Can be directly connected, can also indirectly connected through an intermediary, It can be the connection inside two elements.For the ordinary skill in the art, above-mentioned art can be understood with concrete condition The concrete meaning of language in the present invention.
In addition, as long as technical characteristic involved in the utility model different embodiments disclosed below is each other Not constituting conflict can be combined with each other.
Embodiment
As shown in Figure 1, the present embodiment provides a kind of online hub detection devices, lead room 20, general including non-destructive testing Wheel hub is sent into the charging side room 21 in lead room, accepts the discharging side room 22 of wheel hub, power drum line and liftout gas derived from lead room Cylinder 23, non-destructive detecting device, charging side room 21, discharging side room 22, power drum line and material ejection cylinder 23 etc. in lead room 20, lead room It is all made of existing component, uses step motor control roller to achieve the purpose that transport in the lead room and side room, this is also both There is technology.The installation site and connection relationship of each component are as follows:
Power drum line includes one D1 of power drum line, two D2 of power drum line, three D3 of power drum line, power drum line Five D5 of four D4 and power drum line;Five D5 of power drum line is set to charging 21 inlet of side room, and wheel hub is sent into charging ear Room 21;One D1 of power drum line is set to discharging 22 exit of side room, and wheel hub is exported discharging side room 22;Power drum line two D2, three D3 of power drum line and four D4 of power drum line be set in turn in it is u-shaped, and, two D2 of power drum line is adjacent to dynamic The side of one D1 of power Roller conveyor, four D4 of power drum line is adjacent to the side of five D5 of power drum line, so that power drum is linear At roller loop wire;Material ejection cylinder 23 is set to the side of one D1 of power drum line, and material ejection cylinder 23 is right against power drum line Two D2, will be on the wheel hub pushing tow on one D1 of power drum line to two D2 of power drum line.
Referring to Fig. 1, the specific installation site of power drum line and front and back connection relationship are as follows: the front end of power drum line two It is adjacent to the side of power drum line one, the terminal abutment of power drum line two is in the side of the front end of power drum line three;It is dynamic The terminal abutment of power Roller conveyor three is in the side of the front end of power drum line four;The terminal abutment of power drum line four is rolled in power The side of cylinder line five.
Positioning photoelectricity group is provided on roller loop wire for automation control referring to Fig. 1, for the mobile position of wheel hub It sets and is positioned, and then trigger corresponding power drum line.The particular content for positioning photoelectricity group is as follows:
Photoelectricity group is positioned including positioning one G1 of photoelectricity, positioning two G2 of photoelectricity, positioning three G3 of photoelectricity, positioning four G4 of photoelectricity, determining Position five G5 of photoelectricity, positioning six G6 of photoelectricity, positioning seven G7 of photoelectricity and positioning eight G8 of photoelectricity, referring to Fig. 1, specific installation site and company It is as follows to connect relationship:
Positioning one G1 of photoelectricity is set on one D1 of power drum line, and it is located at two D2 of power drum line and material ejection cylinder 23 Between, the position that can be pushed on two D2 of power drum line is moved to detect wheel hub;Positioning two G2 of photoelectricity is set to power drum The front end of two D2 of line is moved on the front end of two D2 of power drum line with detecting wheel hub;Positioning three G3 of photoelectricity is set to power rolling The end of cylinder line two D2, being moved to detect wheel hub will be moved on three D3 of power drum line;Positioning four G4 of photoelectricity is set to The front end of three D3 of power drum line is moved on the front end of three D3 of power drum line with detecting wheel hub;Position five G5 of photoelectricity setting In the end of three D3 of power drum line, being moved to detect wheel hub will be moved on four D4 of power drum line;Position photoelectricity six G6 is set to the front end of four D4 of power drum line, is moved on the front end of four D4 of power drum line with detecting wheel hub;Position photoelectricity Seven G7 are set to the end of four D4 of power drum line, and being moved to detect wheel hub will be moved on five D5 of power drum line;It is fixed Position eight G8 of photoelectricity is set on five D5 of power drum line, is moved on five D5 of power drum line with detecting wheel hub.
Roller loop wire is configured with motor group, the power to rotate conveying wheel hub as roller.
Referring to fig. 2, motor group includes one M13 of motor for being configured at power drum line one, is configured at power drum line two It two M14 of motor, three M15 of motor for being configured at power drum line three, four M16 of motor for being configured at power drum line four and is configured at Five M17 of motor of power drum line five, the power supply line of motor group are respectively connected to three-phase electricity and take electricity.
It is respectively set on the power supply line of motor group and is connected with the contact of contactor KM to control the on-off of motor group power supply, connect Tentaculum KM includes contactor KM2, contactor KM3, contactor KM4, contactor KM5 and contactor KM6, is connected on one power supply line of motor It is connected to the contact of contactor KM2, the contact of contactor KM3 is connected on two power supply line of motor, is connected on three power supply line of motor The contact of contactor KM4 is connected with the contact of contactor KM5 on four power supply line of motor, is connected with contact on five power supply line of motor The contact of device KM6, contactor KM are respectively connected to single phase poaer supply and form contactor KM electric power loop.
Referring to Fig. 3, which as control centre, is each configured with relay on contactor KM electric power loop configured with PLC The contact of device KA to control the on-off of contactor KM electric power loop, relay KA include relay KA9, relay KA10, after Electric appliance KA11, relay KA12 and relay KA13, the contact of relay KA9 are connected on contactor KM2 electric power loop, relay The contact of device KA10 is connected on contactor KM3 electric power loop, and the contact of relay KA11 is connected to contactor KM4 electric power loop On, the contact of relay KA12 is connected on contactor KM5 electric power loop, and the contact of relay KA13 is connected to contactor KM6 On electric power loop, relay KA is respectively connected to PLC and forms relay KA control loop.
Referring to fig. 4, positioning photoelectricity group is respectively connected to form control loop on PLC.
Referring to Fig. 3 and Fig. 4, material ejection cylinder is configured with solenoid valve Pneumatic control circuit and electromagnetic valve coil control loop, institute The solenoid valve Pneumatic control circuit two sides stated are respectively connected on gas source and material ejection cylinder, the electromagnetic valve coil control loop It is connected on PLC.Specifically, in the position SQ38, material ejection cylinder is in situ;In the position SQ39, material ejection cylinder is in working position. When output expansion module (AM600-0016ETN) Y54 conducting, the performance loop of the solenoid valve Pneumatic control circuit of material ejection cylinder is led It is logical, material ejection cylinder work;And when Y55 is connected, the reset circuit of the solenoid valve Pneumatic control circuit of material ejection cylinder is connected, liftout gas Cylinder resets.
It is the example of non-destructive detecting device in lead room referring to Fig. 5.It includes with lower component: 1- rack, 2- platform, and 3- shakes Arm, 4-X radiographic source, 5- imager, first longitudinal direction ball-screw, vertical arm, transverse arm, 9- elongated slot, 10- sliding bearing, 11- are vertical Beam, 12- upper beam, 13- lower beam, the upper ball-screw of 14-, ball-screw under 15-, the vertical ball-screw of 16-, second longitudinal direction rolling Ballscrew, stepper motor, 19- shaft, limited block, etc..It wherein specifically uses using lower component as typical case, x-ray source 4 selects With the product of big outstanding scientific and technological (Suzhou) Co., Ltd, model P267-IXS200BP500P267;Imager 5 selects Jiangsu Kang Zhong The product of digital medical equipment Co., Ltd, model careview240i;Stepper motor grinds control automation section using Shenzhen The product of skill Co., Ltd, model YK60HB86-04A.When work, the workpiece to be detected such as components are placed on platform 2, are opened Dynamic x-ray source 4 and imager 5, can be detected the internal flaw of components, during this, can adjust the angle of rocker arm 3, put down The lateral position of the lengthwise position of platform 2, x-ray source 4 and imager 5 changes detection position, finally realizes non-destructive testing.
When work, when positioning photoelectricity one detects that wheel hub is in normotopia, start material ejection cylinder and power drum line two;Liftout Cylinder operation, by wheel rolling pushing tow to power drum line two;When positioning photoelectricity four detects that wheel hub is in normotopia, starting power rolling Cylinder line three;When positioning photoelectricity six detects that wheel hub is in normotopia, start power drum line four;When positioning photoelectricity eight detects wheel When hub is in normotopia, start power drum line five;It has been observed that wheel hub can carry out loop wire circulation, detection is completed to be sent into lead room.
It should be appreciated that the utility model above-described embodiment and example, is not intended to limit for description and interpretation purpose The scope of the utility model.The scope of the utility model is defined by claim, rather than is determined by above-described embodiment and example Justice.

Claims (10)

1. a kind of online hub detection device, which is characterized in that lead room including non-destructive testing, wheel hub is sent into lead room into Material side room, undertaking the discharging side room of wheel hub, power drum line and material ejection cylinder, power drum line derived from lead room include Power drum line one, power drum line two, power drum line three, power drum line four and power drum line five;The power rolling Cylinder line five is set to charging side room inlet, and wheel hub is sent into charging side room;The power drum line one is set to discharging ear Wheel hub is exported discharging side room by room exit;The power drum line two, power drum line three and power drum line four are successively Be set to it is u-shaped, and, power drum line two is adjacent to the side of power drum line one, and power drum line four is adjacent to power The side of Roller conveyor five, so that power drum line forms roller loop wire;The material ejection cylinder is set to the side of power drum line one Face, and material ejection cylinder is right against power drum line two, it will be on the wheel hub pushing tow to power drum line two on power drum line one.
2. a kind of online hub detection device according to claim 1, which is characterized in that the front end of the power drum line two It is adjacent to the side of power drum line one, the terminal abutment of power drum line two is in the side of the front end of power drum line three;It is dynamic The terminal abutment of power Roller conveyor three is in the side of the front end of power drum line four;The terminal abutment of power drum line four is rolled in power The side of cylinder line five.
3. a kind of online hub detection device according to claim 2, which is characterized in that it is fixed to be provided on the roller loop wire Position photoelectricity group, for being positioned to wheel hub shift position.
4. a kind of online hub detection device according to claim 3, which is characterized in that the positioning photoelectricity group includes positioning Photoelectricity one, positioning photoelectricity two position photoelectricity three, positioning photoelectricity four, positioning photoelectricity five, positioning photoelectricity six, positioning photoelectricity seven and determine Position photoelectricity eight;Positioning photoelectricity one is set on power drum line one, and it is between power drum line two and material ejection cylinder, with Detection wheel hub is moved to the position that can be pushed on power drum line two;Positioning photoelectricity two is set to the front end of power drum line two, It is moved on the front end of power drum line two with detecting wheel hub;Positioning photoelectricity three is set to the end of power drum line two, with inspection Measuring wheel hub, which is moved to, will be moved on power drum line three;Positioning photoelectricity four is set to the front end of power drum line three, with inspection Measuring wheel hub is moved on the front end of power drum line three;Positioning photoelectricity five is set to the end of power drum line three, with detection wheel Hub, which is moved to, will be moved on power drum line four;Positioning photoelectricity six is set to the front end of power drum line four, with detection wheel Hub is moved on the front end of power drum line four;Positioning photoelectricity seven is set to the end of power drum line four, to detect wheel hub shifting Moving will be moved on power drum line five;Positioning photoelectricity eight is set on power drum line five, is moved to detecting wheel hub On power drum line five.
5. a kind of online hub detection device according to claim 4, which is characterized in that the roller loop wire is configured with motor Group, the power to rotate conveying wheel hub as roller.
6. a kind of online hub detection device according to claim 5, which is characterized in that the motor group is dynamic including being configured at The motor one of power Roller conveyor one, the motor two for being configured at power drum line two, the motor three for being configured at power drum line three, configuration In power drum line four motor four and be configured at the motor five of power drum line five, the power supply line of motor group is respectively connected to three Phase electricity takes electricity.
7. a kind of online hub detection device according to claim 6, which is characterized in that divide on the power supply line of the motor group The contact of contactor KM She Zhi be connected with to control the on-off of motor group power supply, contactor KM includes contactor KM2, contactor KM3, contactor KM4, contactor KM5 and contactor KM6 are connected with the contact of contactor KM2, motor two on one power supply line of motor It is connected with the contact of contactor KM3 on power supply line, the contact of contactor KM4, four power supply of motor are connected on three power supply line of motor It is connected with the contact of contactor KM5 on line, the contact of contactor KM6 is connected on five power supply line of motor, contactor KM connects respectively It is connected to single phase poaer supply and forms contactor KM electric power loop.
8. a kind of online hub detection device according to claim 7, which is characterized in that the device is configured with PLC as control Center processed is each configured with the contact of relay KA on contactor KM electric power loop to control the logical of contactor KM electric power loop Disconnected, relay KA includes relay KA9, relay KA10, relay KA11, relay KA12 and relay KA13, relay The contact of KA9 is connected on contactor KM2 electric power loop, and the contact of relay KA10 is connected on contactor KM3 electric power loop, The contact of relay KA11 is connected on contactor KM4 electric power loop, and the contact of relay KA12 is connected to contactor KM5 power supply On circuit, the contact of relay KA13 is connected on contactor KM6 electric power loop, relay KA be respectively connected to PLC formed after Electric appliance KA control loop.
9. a kind of online hub detection device according to claim 8, which is characterized in that the positioning photoelectricity group is separately connected Control loop is formed on to PLC.
10. a kind of online hub detection device according to claim 8, which is characterized in that the material ejection cylinder is configured with electricity Magnet valve Pneumatic control circuit and electromagnetic valve coil control loop, the solenoid valve Pneumatic control circuit two sides are respectively connected to gas On source and material ejection cylinder, the electromagnetic valve coil control loop is connected on PLC.
CN201821516967.5U 2018-09-17 2018-09-17 A kind of online hub detection device Active CN208705251U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117347394A (en) * 2023-11-10 2024-01-05 重庆日联科技有限公司 Method for improving detection efficiency of hub nondestructive X-ray detection system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117347394A (en) * 2023-11-10 2024-01-05 重庆日联科技有限公司 Method for improving detection efficiency of hub nondestructive X-ray detection system

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