CN208697677U - It is a kind of for producing the curing system of prefabricated components - Google Patents
It is a kind of for producing the curing system of prefabricated components Download PDFInfo
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- CN208697677U CN208697677U CN201820609694.2U CN201820609694U CN208697677U CN 208697677 U CN208697677 U CN 208697677U CN 201820609694 U CN201820609694 U CN 201820609694U CN 208697677 U CN208697677 U CN 208697677U
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- prefabricated components
- described mould
- mould
- curing
- curing kilns
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Abstract
The utility model discloses a kind of for producing the curing system of prefabricated components, wherein curing system includes curing kilns and Tai Mo, described mould is warm table mould, the power supply unit for powering for described mould is provided in the curing kilns, the bottom of described mould and/or it is internally provided with heating device, the heating device includes heating wire and the electrode that is connected with the heating wire.The utility model can be realized the maintenance of single prefabricated components personalization, precision, the dissipation of heat can be obviously reduced, it is energy saving, simultaneously, difference is ratified, the prefabricated components of different size can be conserved in same curing kilns, mutual non-interference influence, and the prefabricated components in curing kilns can be transported at any time to be transported, the utilization rate of curing kilns is greatly increased, the use of insulation cover further improves the heat insulation effect of prefabricated components.
Description
Technical field
The utility model relates to construction engineering technical fields, and in particular to a kind of for producing the maintenance system of prefabricated components
System.
Background technique
In assembled architecture industry, prefabricated components production process mainly includes: pre-buried, concreting, vibration compacting
Prefabricated component after molding is put into curing kilns and carries out precuring and conserves eventually with processes, maintenances such as maintenances, maintenance link is
One important link of prefabricated component, directly influences the quality of production of prefabricated component.In the prior art, maintenance process is usually to support
It is carried out in shield kiln, such as patent document 1 (publication number: CN203236582U) and (publication number: CN 205835634 of patent document 2
U), multiple prefabricated components are put into maintenance station in curing kilns simultaneously, using in curing kilns heating device or hot steam it is same
When to multiple prefabricated components carry out insulated curing.However, only working as plurality due to carrying out unified heating and heat preservation in curing kilns
With certain advantage when the prefabricated components of amount are conserved under identical holding temperature simultaneously, and to maintenance kiln body surrounding
Heat preservation and seal approach requirement with higher, when the prefabricated components of each different batches conserve in curing kilns, due to each
The material of a prefabricated components, size have differences, and can not achieve personalized, precision maintenance, in addition with production plan
It fluctuating, will appear redundant space in curing kilns, biggish energy loss can be brought by carrying out heating maintenance in this case, if
The prefabricated components of next batch are added in preceding a batch of prefabricated components maintenance midway, can also lose a large amount of energy when opening curing kilns
Amount, is unfavorable for energy conservation and environmental protection.
Utility model content
The utility model improves maintenance efficiency, and then improve prefabricated components to reduce the production energy consumptions of prefabricated components
Production efficiency, provides a kind of for producing the curing system of prefabricated components, and specific technical solution is as follows.
It is a kind of for producing the curing system of prefabricated components comprising curing kilns and Tai Mo, described mould are pre- for placing
Component processed, described mould is heated type platform mould, and described mould is provided with adding thermal resistance.
Further, the heating device is set to the bottom and/or inside of described mould.
Further, the heating device includes heating wire and the electrode for being connected to the heating wire end, the electrode
For contacting or separating with the power supply unit outside described mould.
Further, described mould includes stringer, crossbeam and is fixed on the stringer, the steel plate above crossbeam.
Further, the heating wire is arranged in the bottom of the steel plate in reticular structure, and the electrode is located at described vertical
The inside of beam.
The curing kilns have the maintenance space for placing described mould and prefabricated components, are provided in the curing kilns
The power supply unit of electric energy needed for supplying for the heating device for described mould, the heating device are electrically connected with the power supply unit
It connects；The curing kilns include the column of two rows or more, form the maintenance space between adjacent two rows column, column is along height
More than two back-up roller wheels are provided on direction, and perhaps the support seat back-up roller wheel or support seat are used to support platform mould
Bottom.
When producing prefabricated components, completed on platform mould prefabricated components reinforcing bar is pre-buried, after concreting and process of vibrating,
Have in the maintenance station that platform mould and the prefabricated components on platform mould are admitted to curing kilns together, in curing kilns multiple for holding
The maintenance station of Na Taimo, power supply unit by realizing power supply to heating wire with electrode conduction, the heat of heating wire production according to
It is secondary to pass to Tai Mo and prefabricated components, the maintenance of single prefabricated components personalization, precision may be implemented in this way.Simultaneously as
Platform mould and prefabricated components directly contact, compared with the prior art in the curing kilns of central heating need to heat entire curing kilns
Large space, using air as heat transfer medium, the distance of the utility model heat transmitting is shorter, and the platform mould of metal material directly passes heat
Prefabricated components are passed, the thermal energy being dissipated on air and curing kilns composition component greatly reduces, and improves heating efficiency, reduces energy
Consumption.
Further, insulation cover is additionally provided with above described mould.Insulation cover can cover prefabricated on platform mould
Component can greatly improve heat insulation effect using the keeping warmth space that insulation cover and Tai Mo are formed, reduce energy consumption.The insulation cover
It can directly be moveably housed on described mould；Or the insulation cover is fixed on the column by fixed bracket,
Further, flexible seals are provided on the side plate lower edge of the insulation cover, it is preferable that the flexible seals include
Asbestos fibre, glass fibre or carbon fibre material.
Further, the power supply unit includes actuator, the actuator include fixed part and with the fixed part
The movable part of connection, is provided with power conductive film on the movable part, the movable part for drive the power conductive film with
The electrode contact or separation, the actuator are arranged on the column.Preferably, the actuator is electric pushrod or gas
Cylinder.
Further, described mould and the power supply unit are electrically connected to form heater circuit, and the curing system further includes
For controlling the temperature controller circuit of the heater circuit on-off, the temperature controller circuit is equipped with temperature controller,
The temperature controller includes temperature sensor for detecting the surface temperature value of the prefabricated components and passes with the temperature
The temperature setting portion of sensor electrical connection, when surface temperature value is higher than the set temperature value of temperature setting portion, the temperature control
Heater circuit described in device circuit control disconnects, when surface temperature value is lower than the set temperature value of temperature setting portion, the temperature
Controller circuitry controls the heater circuit conducting.
The utility model can be realized that single prefabricated components are personalized, maintenance of precision, compared with the prior art in
The curing kilns of central heating, the dissipation of heat can be obviously reduced in the embodiment of the utility model, energy saving, meanwhile, difference batch
Quasi-, different size prefabricated components can be conserved in same curing kilns, mutual non-interference influence, in curing kilns
Prefabricated components can be transported into and transport at any time, greatly increase the utilization rate of curing kilns, the use of insulation cover further mentions
The heat insulation effect of prefabricated components is risen.
Detailed description of the invention
Fig. 1 is the perspective view of the utility model curing system；
Fig. 2 is the schematic diagram of the utility model warm table mould；
The front view of Fig. 3 the utility model curing system；
Fig. 4 is the side view of the utility model curing system；
Fig. 5 is the warm table mould schematic diagram that the utility model has insulation cover；
Fig. 6 is the circuit diagram of the utility model power supply unit.
In figure: curing kilns 1, platform mould 2, heating wire 3, electrode 4, prefabricated components 5, insulation cover 6, actuator 7, column 11, branch
Support idler wheel 12, stringer 21, crossbeam 22, steel plate 23, fixed bracket 61, battery main switch QF1, DC power supply switch QF2, heating master
Circuit switching QF3, temperature system switch QF4, transformer T1, ac-dc switching power G1, thermorelay BT1, temperature control
Relay contact BT-1, computer heating control relay KM1, computer heating control relay contact KM-1, electric resistance R1.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing.
It is a kind of for producing the curing system of prefabricated components referring to Fig. 1-6 comprising curing kilns 1 and Tai Mo 2, described
Mould 2 is warm table mould, the bottom of described mould 2 and/or is internally provided with heating device, and the heating device includes heating wire 3
With the electrode 4 for being connected to 3 end of heating wire, the power supply for powering for the heating wire 3 is provided in the curing kilns 1
Device, the power supply unit provide the low pressure of 36V for heating wire.When producing prefabricated components, prefabricated components are completed on platform mould 2
Reinforcing bar is pre-buried, after concreting and process of vibrating, and platform mould 2 and the prefabricated components 5 on platform mould 2 are admitted to curing kilns together
In 1 maintenance station (maintenance space), power supply unit pair is utilized for accommodating the maintenance station of platform mould with multiple in curing kilns
Heating wire 3 is powered, the heat transfer that platform mould 2 produces after being heated to prefabricated components 5, and single prefabricated structure may be implemented in this way
Part is personalized, precision maintenance.Simultaneously as Tai Mo and prefabricated components directly contact, compared with the prior art in concentration
The curing kilns of heat supply, the dissipation of heat can be obviously reduced in the embodiment of the utility model, energy saving.
The curing kilns 1 include that the column 11 of two rows or more (only illustrates two rows of columns, but this field skill in Fig. 1
Art personnel are intelligible, and two rows or more have can be set in column), it is adjacent two rows columns 11 between formed maintenance space, column 11
Along more than two supporting elements are provided in short transverse, the supporting element is used to support the bottom of platform mould.Preferably, described
Supporting element is back-up roller wheel 12 (referring to Fig. 1,3-4) or support seat.Platform mould 2 includes stringer 21, crossbeam 22 and is fixed on stringer
21, the steel plate 23 of 22 top of crossbeam, when platform mould 2 is in maintenance station, the stringer 21 of platform mould is arranged on the branch on column 11
Member supports.
Further, the top of described mould 2 is additionally provided with insulation cover 6.Insulation cover 6 can cover pre- on platform mould
Component 5 processed can greatly improve heat insulation effect using the keeping warmth space that insulation cover 6 and Tai Mo 2 are formed, reduce energy consumption.It is described
Insulation cover 6 can be directly moveably housed on described mould 2, and when platform mould 2 is in maintenance station, which is placed in
For covering prefabricated components 5 on platform mould 2；Or the insulation cover 6 passes through fixed bracket 61 and is fixed at the column 11
On, when platform mould 2 is in maintenance station, insulation cover 6 can cover the prefabricated components, as Tai Mo and prefabricated components removal,
Insulation cover does not need to do any operation, reduces labor intensity, in order to further increase the sealing effect of insulation cover 6, insulation cover
Side plate lower edge on be provided with flexible seals (not shown), there are when gap in this way between side plate lower edge and platform mould,
Flexible seals can fill up the gap well, realize preferable thermal-insulating sealing effect, and will not shadow using flexible seals
Ring platform mould and prefabricated components being placed and taken out in curing kilns；Preferably, the flexible seals include asbestos fibre, glass
Glass fiber or carbon fibre material.Specification is needed, insulation cover can also use disposable plastic film, or can
The metal and nonmetallic materials of reuse.
The power supply unit includes actuator 7, the actuator 7 include fixed part (not shown) and with the fixed part
The movable part (not shown) of connection is provided with power conductive film (not shown) on the movable part, and the movable part is for driving
The power conductive film is contacted or is separated with the electrode 4, and the fixed part of the actuator 7 is arranged on the column 11, institute
Stating movable part can be mobile relative to the fixed part.Preferably, the actuator 7 is electric pushrod or cylinder.At platform mould
When conserving station, actuator is acted so that power conductive film is contacted with electrode, provides electric energy for heating wire, and heating wire is by electric energy
Prefabricated components are passed to after being converted into thermal energy；At the end of maintenance, actuator is acted so that power conductive film and electrode separation, just
Station is conserved in removing table top and prefabricated components together.The control of actuator manually implemented can also can control device and realize certainly
Dynamic control.
In order to preferably control curing temperature, described mould and the power supply unit are electrically connected to form heater circuit, described
Curing system further includes the temperature controller circuit for controlling the heater circuit on-off, is set on the temperature controller circuit
Have a temperature controller, the temperature controller include temperature sensor for detecting the surface temperature value of the prefabricated components and
The temperature setting portion being electrically connected with the temperature sensor, when surface temperature value is higher than the set temperature value of temperature setting portion,
Heater circuit described in the temperature controller circuit control disconnects, when surface temperature value is lower than the set temperature value of temperature setting portion
When, the conducting of heater circuit described in the temperature controller circuit control.Wherein, the position sheet of temperature sensor and temperature setting portion
Field technical staff can according to need to determine, as long as temperature sensor is able to detect that the temperature on prefabricated components surface i.e.
Can, temperature setting portion is placed in operator convenient for the position of operation.
Referring to Fig. 6, the power supply unit includes power supply circuit and heater circuit, on power supply circuit there is a power supply always to open
Close QF1, power indicator circuit, temperature controller circuit, heating control circuit and heater circuit respectively with power supply circuit simultaneously
Voltage drop is supplied electricity to heater circuit down to 36V by transformer T1, is provided with electricity in power indicator circuit by connection, power supply circuit
Source indicator light, is in series with temperature system switch QF4 and thermorelay BT1 in temperature controller circuit, in heating control circuit
It is provided with DC power supply switch QF2, ac-dc switching power G1, thermorelay contact BT-1 and computer heating control relay
KM1 is provided with heating major loop switch QF3, computer heating control relay contact KM-1 and electric resistance R1 in heater circuit.It is described
The power supply the principle of power supply unit are as follows: when battery main switch QF1 is closed, power supply indicator is bright, manually or automatically the heating of control closure
Major loop switch QF3, temperature detect switch (TDS) QF4 and DC power supply switch QF2, when temperature sensor detects temperature lower than set temperature
When, thermorelay BT1 makes thermorelay contact BT-1 be in closed state, and heating control circuit is connected,
Computer heating control relay KM1 makes computer heating control relay contact KM-1 be in closed state, heater circuit conducting, electric resistance
R1 generates heat；When temperature sensor detects that temperature is higher than set temperature, thermorelay BT1 makes temperature control
Relay contact BT-1 is in an off state, and heating control circuit disconnects, and computer heating control relay KM1 makes computer heating control relay
Device contact KM-1 is in an off state, and heater circuit disconnects, and electric resistance R1 does not generate heat.
The application method of the curing means of the utility model the following steps are included:
1) pre-buried reinforcing bar, concreting and operation of vibrating are carried out on platform mould 2, form prefabricated components 5 to be conserved；
2) the platform mould 2 for being loaded with prefabricated components 5 to be conserved is sent into the maintenance station of curing kilns 1, is covered above platform mould 2
Insulation cover 6, the prefabricated components 5 are between the insulation cover 6 and Tai Mo 2；
3) heating device is powered using the power supply unit in curing kilns 1, heating device generates described for conserving
The heat of prefabricated components 5.
Finally, it should be noted that above embodiments are only to illustrate the technical solution of the utility model, rather than its limitations；
Although the utility model is described in detail with reference to the foregoing embodiments, those skilled in the art should understand that:
It is still possible to modify the technical solutions described in the foregoing embodiments, or part of technical characteristic is carried out etc.
With replacement；And these are modified or replaceed, various embodiments of the utility model technology that it does not separate the essence of the corresponding technical solution
The spirit and scope of scheme.
Claims (3)
1. a kind of for producing the curing system of prefabricated components, including curing kilns and Tai Mo；It is characterized by: described mould is used for
Place prefabricated components, described mould is heated type platform mould, the bottom of described mould and/or is internally provided with heating device, described
Heating device includes heating wire and the electrode for being connected to the heating wire end, and the electrode is used for and the confession outside described mould
Electric installation contact or separation；Described mould includes stringer, crossbeam and is fixed on the stringer, the steel plate above crossbeam, the electricity
Heated filament is arranged in the bottom of the steel plate in reticular structure, and the electrode is located at the inside of the stringer；It is set in the curing kilns
It is equipped with the power supply unit of electric energy needed for supplying for the heating device for described mould, the heating device and the power supply unit
Electrical connection；The curing kilns include the column of two rows or more, are formed between adjacent two rows columns for placing described mould and pre-
The maintenance space of component processed, column is along being provided with more than two back-up roller wheels or support base, the support in short transverse
Idler wheel or support base are used to support the bottom of platform mould.
2. according to claim 1 for producing the curing system of prefabricated components, which is characterized in that the top of described mould
It is additionally provided with insulation cover, the insulation cover is moveably housed on described mould；Or the insulation cover passes through fixed bracket and consolidates
It is fixed to be arranged on the column.
3. according to claim 1 for producing the curing system of prefabricated components, which is characterized in that the power supply unit packet
Actuator is included, the actuator includes fixed part and the movable part that connect with the fixed part, is provided on the movable part
Power conductive film, for driving the power conductive film to contact or separate with the electrode, the actuator is set the movable part
It sets on the column.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820609694.2U CN208697677U (en) | 2018-04-26 | 2018-04-26 | It is a kind of for producing the curing system of prefabricated components |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820609694.2U CN208697677U (en) | 2018-04-26 | 2018-04-26 | It is a kind of for producing the curing system of prefabricated components |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208697677U true CN208697677U (en) | 2019-04-05 |
Family
ID=65935228
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820609694.2U Active CN208697677U (en) | 2018-04-26 | 2018-04-26 | It is a kind of for producing the curing system of prefabricated components |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208697677U (en) |
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2018
- 2018-04-26 CN CN201820609694.2U patent/CN208697677U/en active Active
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