CN208664047U - It is a kind of for producing the curing system of prefabricated components - Google Patents
It is a kind of for producing the curing system of prefabricated components Download PDFInfo
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- CN208664047U CN208664047U CN201820608615.6U CN201820608615U CN208664047U CN 208664047 U CN208664047 U CN 208664047U CN 201820608615 U CN201820608615 U CN 201820608615U CN 208664047 U CN208664047 U CN 208664047U
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- prefabricated components
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Abstract
The utility model discloses a kind of for producing the curing system of prefabricated components, it includes curing kilns and Tai Mo, described mould is heated type platform mould, and the power supply unit for powering for described mould is provided in the curing kilns, is additionally provided with insulation cover above described mould；The curing kilns include the column of two rows or more, form maintenance space between adjacent two rows column, column is used to support the bottom of platform mould along more than two support components, the support component is provided in short transverse.The utility model can be realized the maintenance of single prefabricated components personalization, precision, the dissipation of heat can be obviously reduced, it is energy saving, simultaneously, difference is ratified, the prefabricated components of different size can be conserved in same curing kilns, mutual non-interference influence, and the prefabricated components in curing kilns can be transported at any time to be transported, the utilization rate of curing kilns is greatly increased, the use of insulation cover further improves the heat insulation effect of prefabricated components.
Description
Technical field
The utility model relates to construction engineering technical fields, and in particular to a kind of for producing the maintenance system of prefabricated components
System.
Background technique
In assembled architecture industry, prefabricated components production process mainly includes: pre-buried, concreting, vibration compacting
Prefabricated component after molding is put into curing kilns and carries out precuring and conserves eventually with processes, maintenances such as maintenances, maintenance link is
One important link of prefabricated component, directly influences the quality of production of prefabricated component.In the prior art, maintenance process is usually to support
It is carried out in shield kiln, such as patent document 1 (publication number: CN203236582 U) and (publication number: CN 205835634 of patent document 2
U), multiple prefabricated components are put into maintenance station in curing kilns simultaneously, using in curing kilns heating device or hot steam it is same
When to multiple prefabricated components carry out insulated curing.However, only working as plurality due to carrying out unified heating and heat preservation in curing kilns
With certain advantage when the prefabricated components of amount are conserved under identical holding temperature simultaneously, and to maintenance kiln body surrounding
Heat preservation and seal approach requirement with higher, when the prefabricated components of each different batches conserve in curing kilns, due to each
The material of a prefabricated components, size have differences, and can not achieve personalized, precision maintenance, in addition with production plan
It fluctuating, will appear redundant space in curing kilns, biggish energy loss can be brought by carrying out heating maintenance in this case, if
The prefabricated components of next batch are added in preceding a batch of prefabricated components maintenance midway, can also lose a large amount of energy when opening curing kilns
Amount, is unfavorable for energy conservation and environmental protection.
Utility model content
The utility model improves maintenance efficiency, and then improve prefabricated components to reduce the production energy consumptions of prefabricated components
Production efficiency, provides a kind of for producing the curing system of prefabricated components, and specific technical solution is as follows.
It is a kind of for producing the curing system of prefabricated components comprising curing kilns and Tai Mo, described mould are pre- for placing
Component processed, the curing kilns have the maintenance space for placing described mould, and described mould is heated type platform mould, the maintenance
The power supply unit for electric energy needed for supplying for described mould heating is provided in kiln.
When producing prefabricated components, completed on platform mould prefabricated components reinforcing bar is pre-buried, after concreting and process of vibrating,
Have in the maintenance station that platform mould and the prefabricated components on platform mould are admitted to curing kilns together, in curing kilns multiple for holding
The maintenance station of Na Taimo is powered platform mould using power supply unit, and the heat transfer that platform mould produces after being heated is to prefabricated
The maintenance of single prefabricated components personalization, precision may be implemented in component in this way.Simultaneously as Tai Mo and prefabricated components are direct
Contact, compared with the prior art in the curing kilns of central heating need to heat the large spaces of entire curing kilns, be to pass with air
The distance of thermal medium, the transmitting of the utility model heat is shorter, and the platform mould of metal material directly transfers heat to prefabricated components, dissipates
Greatly reduce in the thermal energy on air and curing kilns composition component, improves heating efficiency, reduces energy consumption.
Further, described mould is provided with the adding thermal resistance being electrically connected with the power supply unit, which can be with
It is heating wire.Preferably, the bottom of described mould and/or it is internally provided with adding thermal resistance.It is further preferred that the heating electricity
The end of resistance is provided with electrode, and the adding thermal resistance is electrically connected by the electrode with the power supply unit.
Further, described mould is the adding thermal resistance being electrically connected with power supply unit.Additional setting electricity can not be had in this way
Heated filament avoids the issuable destruction to additional heating wire in prefabricated components production process, can also further be promoted
To the heat conduction efficiency of prefabricated components.
Further, the curing kilns include the bracket for being formed with maintenance space, and the bracket is equipped with support component, institute
It states support component and is used to support described mould.The bracket includes the column of two rows or more, is formed and is supported between adjacent two rows column
Space is protected, column is used to support platform mould along more than two support components, the support component is provided in short transverse
Bottom.Preferably, the supporting element group is back-up roller wheel or support seat.
Further, insulation cover is additionally provided with above described mould.Insulation cover can cover prefabricated on platform mould
Component can greatly improve heat insulation effect using the keeping warmth space that insulation cover and Tai Mo are formed, reduce energy consumption.The insulation cover
It can directly be moveably housed on described mould；Or the insulation cover is arranged on the bracket by mounting base.
Further, the power supply unit includes actuator, the actuator include fixed part and with the fixed part
The movable part of connection, is provided with power conductive film on the movable part, the movable part for drive the power conductive film with
The electrode contact or separation.Preferably, the actuator is electric pushrod or cylinder.
Further, the power supply unit includes actuator, the actuator include fixed part and with the fixed part
The movable part of connection, is provided with power conductive film on the movable part, the movable part for drive the power conductive film with
Described mould contact or separation.Preferably, the actuator is electric pushrod or cylinder.
Further, described mould and the power supply unit are electrically connected to form heater circuit, and the curing system further includes
For controlling the temperature controller circuit of the heater circuit on-off, the temperature controller circuit is equipped with temperature controller,
The temperature controller includes temperature sensor for detecting the surface temperature value of the prefabricated components and passes with the temperature
The temperature setting portion of sensor electrical connection, when surface temperature value is higher than the set temperature value of temperature setting portion, the temperature control
Heater circuit described in device circuit control disconnects, when surface temperature value is lower than the set temperature value of temperature setting portion, the temperature
Controller circuitry controls the heater circuit conducting.
The maintenance process of the curing system of the utility model mainly comprises the steps that
1) pre-buried reinforcing bar, concreting and operation of vibrating are carried out on platform mould, form prefabricated components to be conserved；
2) the platform mould for being loaded with prefabricated components to be conserved is sent into the maintenance station of curing kilns；
3) platform mould is powered using the power supply unit in curing kilns, platform mould is generated for conserving the prefabricated components
Heat.
Further, further include having following steps in the step 2): the covering and heat insulating cover above described mould, it is described pre-
Component processed is between the insulation cover and Tai Mo.
The utility model can be realized that single prefabricated components are personalized, maintenance of precision, compared with the prior art in
The curing kilns of central heating, the dissipation of heat can be obviously reduced in the embodiment of the utility model, energy saving, meanwhile, difference batch
Quasi-, different size prefabricated components can be conserved in same curing kilns, mutual non-interference influence, in curing kilns
Prefabricated components can be transported into and transport at any time, greatly increase the utilization rate of curing kilns, the use of insulation cover further mentions
The heat insulation effect of prefabricated components is risen.
Detailed description of the invention
Fig. 1 is the perspective view of the utility model curing system；
Fig. 2 is the schematic diagram of the utility model warm table mould；
The front view of Fig. 3 the utility model curing system；
Fig. 4 is the side view of the utility model curing system；
Fig. 5 is the warm table mould schematic diagram that the utility model has insulation cover；
Fig. 6 is the circuit diagram of the utility model power supply unit.
In figure: curing kilns 1, platform mould 2, heating wire 3, electrode 4, prefabricated components 5, insulation cover 6, actuator 7, column 11, branch
Support idler wheel 12, stringer 21, crossbeam 22, steel plate 23, mounting base 61, battery main switch QF1, DC power supply switch QF2, heating are led back
Way switch QF3, temperature system switch QF4, transformer T1, ac-dc switching power G1, thermorelay BT1, temperature control after
Appliance contact BT-1, computer heating control relay KM1, computer heating control relay contact KM-1, electric resistance R1.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing.
Embodiment 1
It is a kind of for producing the curing system of prefabricated components referring to Fig. 1-6 comprising curing kilns 1 and Tai Mo 2, described
Mould 2 is heated type platform mould, the bottom of described mould 2 and/or is internally provided with adding thermal resistance, and the adding thermal resistance is heating wire 3,
The end of heating wire 3 is provided with 3 electrodes 4, and the power supply unit for powering for the heating wire 3 is provided in the curing kilns 1,
The power supply unit provides the low pressure of 36V for heating wire.When producing prefabricated components, the reinforcing bar of prefabricated components is completed on platform mould 2
After pre-buried, concreting and process of vibrating, platform mould 1 and the prefabricated components 5 on platform mould 1 are admitted to curing kilns 1 together
It conserves in station (maintenance space), with multiple for accommodating the maintenance station of platform mould in curing kilns, using power supply unit to electricity
Heated filament 3 is powered, and single prefabricated components may be implemented in the heat transfer that platform mould 2 produces after being heated to prefabricated components 5 in this way
Personalized, precision maintenance.Simultaneously as Tai Mo and prefabricated components directly contact, compared with the prior art in concentration supply
The curing kilns of heat, the dissipation of heat can be obviously reduced in the embodiment of the utility model, energy saving.
The curing kilns 1 include the bracket for being formed with maintenance space, and the bracket includes 11 (Fig. 1 of column of two rows or more
In only illustrate two rows of columns, but the skilled addressee will appreciate that, two rows or more have can be set in column), it is adjacent
Maintenance space is formed between two rows of columns 11, column 11 is described along being provided with more than two support components in short transverse
Support component is used to support the bottom of platform mould.Preferably, the supporting element is back-up roller wheel 12 (referring to Fig. 1,3-4) or supports
Seat.Platform mould 2 includes stringer 21, crossbeam 22 and the steel plate 23 for being fixed on stringer 21,22 top of crossbeam, when platform mould 2 is in maintainer
When position, the stringer 21 of platform mould is arranged on the support of the support component on column 11.
Further, the top of described mould 2 is additionally provided with insulation cover 6.Insulation cover 6 can cover pre- on platform mould
Component 5 processed can greatly improve heat insulation effect using the keeping warmth space that insulation cover 6 and Tai Mo 2 are formed, reduce energy consumption.It is described
Insulation cover 6 can be directly moveably housed on described mould 2, and when platform mould 2 is in maintenance station, which is placed in
For covering prefabricated components 5 on platform mould 2；Or the insulation cover 6 is fixed on the column 11 by mounting base 61, when
When platform mould 2 is in maintenance station, insulation cover 6 can cover the prefabricated components, as Tai Mo and prefabricated components removal, insulation cover
It does not need to do any operation, reduces labor intensity, in order to further increase the sealing effect of insulation cover 6, the side plate of insulation cover
Flexible seals (not shown) is provided on lower edge, there are when gap in this way between side plate lower edge and platform mould, flexibility is close
Sealing can fill up the gap well, realize preferable thermal-insulating sealing effect, and will not influence platform mould using flexible seals
With prefabricated components being placed and taken out in curing kilns；Preferably, the flexible seals include asbestos fibre, glass fibre
Or carbon fibre material.Need specification, insulation cover can also use disposable plastic film, or repeatable make
Metal and nonmetallic materials.
The power supply unit includes actuator 7, the actuator 7 include fixed part (not shown) and with the fixed part
The movable part (not shown) of connection is provided with power conductive film (not shown) on the movable part, and the movable part is for driving
The power conductive film is contacted or is separated with the electrode 4, and the fixed part of the actuator 7 is arranged on the column 11, institute
Stating movable part can be mobile relative to the fixed part.Preferably, the actuator 7 is electric pushrod or cylinder.At platform mould
When conserving station, actuator is acted so that power conductive film is contacted with electrode, provides electric energy for heating wire, and heating wire is by electric energy
Prefabricated components are passed to after being converted into thermal energy；At the end of maintenance, actuator is acted so that power conductive film and electrode separation, just
Station is conserved in removing table top and prefabricated components together.The control of actuator manually implemented can also can control device and realize certainly
Dynamic control.
In order to preferably control curing temperature, described mould and the power supply unit are electrically connected to form heater circuit, described
Curing system further includes the temperature controller circuit for controlling the heater circuit on-off, is set on the temperature controller circuit
Have a temperature controller, the temperature controller include temperature sensor for detecting the surface temperature value of the prefabricated components and
The temperature setting portion being electrically connected with the temperature sensor, when surface temperature value is higher than the set temperature value of temperature setting portion,
Heater circuit described in the temperature controller circuit control disconnects, when surface temperature value is lower than the set temperature value of temperature setting portion
When, the conducting of heater circuit described in the temperature controller circuit control.Wherein, the position sheet of temperature sensor and temperature setting portion
Field technical staff can according to need to determine, as long as temperature sensor is able to detect that the temperature on prefabricated components surface i.e.
Can, temperature setting portion is placed in operator convenient for the position of operation.
Referring to Fig. 6, the power supply unit includes power supply circuit and heater circuit, on power supply circuit there is a power supply always to open
QF1 is closed, power indicator circuit, temperature controller circuit, heating control circuit and heater circuit are in parallel with power supply circuit respectively,
Voltage drop is supplied electricity to heater circuit down to 36V by transformer T1 by power supply circuit, is provided with power supply in power indicator circuit
Indicator light is in series with temperature system switch QF4 and thermorelay BT1 in temperature controller circuit, sets in heating control circuit
It is equipped with DC power supply switch QF2, ac-dc switching power G1, thermorelay contact BT-1 and computer heating control relay
KM1 is provided with heating major loop switch QF3, computer heating control relay contact KM-1 and electric resistance R1 in heater circuit.It is described
The power supply the principle of power supply unit are as follows: when battery main switch QF1 is closed, power supply indicator is bright, manually or automatically the heating of control closure
Major loop switch QF3, temperature detect switch (TDS) QF4 and DC power supply switch QF2, when temperature sensor detects temperature lower than set temperature
When, thermorelay BT1 makes thermorelay contact BT-1 be in closed state, and heating control circuit is connected,
Computer heating control relay KM1 makes computer heating control relay contact KM-1 be in closed state, heater circuit conducting, electric resistance
R1 generates heat；When temperature sensor detects that temperature is higher than set temperature, thermorelay BT1 makes temperature control
Relay contact BT-1 is in an off state, and heating control circuit disconnects, and computer heating control relay KM1 makes computer heating control relay
Device contact KM-1 is in an off state, and heater circuit disconnects, and electric resistance R1 does not generate heat.
Embodiment 2
In situation identical with 1 other parts of embodiment, embodiment 2 is not unlike the first embodiment, additional on platform mould
Heating wire is set, and power supply unit is directly powered platform mould 2, and platform mould 2 is adding thermal resistance.Additional setting electricity can not be had in this way
Heated filament avoids the issuable destruction to additional heating wire of prefabricated components production process, can also further be promoted pair
The heat conduction efficiency of prefabricated components.
Further, the power supply unit includes actuator, the actuator include fixed part and with the fixed part
The movable part of connection is provided with for power conductive film on the movable part, and the movable part is for driving the power supply conductive
Piece is contacted or is separated with described mould, and the fixed part of the actuator is arranged on the column, and the movable part can be relative to
The fixed part is mobile.Preferably, the actuator is electric pushrod or cylinder.
The maintenance process of the curing system of the utility model mainly comprises the steps that
1) pre-buried reinforcing bar, concreting and operation of vibrating are carried out on platform mould 2, form prefabricated components 5 to be conserved；
2) the platform mould 2 for being loaded with prefabricated components 5 to be conserved is sent into the maintenance station of curing kilns 1；
3) platform mould 2 is powered using the power supply unit in curing kilns 1, platform mould 2 is generated for conserving the prefabricated structure
The heat of part 5.
Further, the bottom of described mould 2 and/or be internally provided with adding thermal resistance, the power supply unit to described plus
Thermal resistance is powered；Or described mould 2 is adding thermal resistance, the power supply unit is directly powered described mould 2.
Further, further include having following steps in the step 2): the covering and heat insulating cover 6 above described mould 2, it is described
Prefabricated components 5 to be conserved are between the insulation cover 6 and Tai Mo 2.
Finally, it should be noted that above embodiments are only to illustrate the technical solution of the utility model, rather than its limitations；
Although the utility model is described in detail with reference to the foregoing embodiments, those skilled in the art should understand that:
It is still possible to modify the technical solutions described in the foregoing embodiments, or part of technical characteristic is carried out etc.
With replacement；And these are modified or replaceed, various embodiments of the utility model technology that it does not separate the essence of the corresponding technical solution
The spirit and scope of scheme.
Claims (5)
1. a kind of for producing the curing system of prefabricated components comprising curing kilns and Tai Mo, described mould are prefabricated for placing
Component, the curing kilns have maintenance space for placing described mould and prefabricated components, which is characterized in that described mould be
Heated type platform mould is provided with the power supply unit for electric energy needed for supplying for described mould heating in the curing kilns；Described
The bottom of mould and/or it is internally provided with the adding thermal resistance being electrically connected with the power supply unit；The end of the adding thermal resistance is arranged
There is electrode, the adding thermal resistance is electrically connected by the electrode with the power supply unit；Described mould and power supply unit electricity
Connection forms heater circuit, and the curing system further includes the temperature controller circuit for controlling the heater circuit on-off,
The temperature controller circuit is equipped with temperature controller, and the temperature controller includes the table for detecting the prefabricated components
The temperature sensor of face temperature value and the temperature setting portion being electrically connected with the temperature sensor, when surface temperature value is higher than temperature
When the set temperature value of configuration part, heater circuit described in the temperature controller circuit control is disconnected, when surface temperature value is lower than
When the set temperature value of temperature setting portion, the conducting of heater circuit described in the temperature controller circuit control.
2. according to claim 1 for producing the curing system of prefabricated components, which is characterized in that the power supply unit packet
Actuator is included, the actuator includes fixed part and the movable part that connect with the fixed part, is provided on the movable part
Power conductive film, the movable part is for driving the power conductive film to contact or separate with the electrode.
3. according to claim 1 for producing the curing systems of prefabricated components, which is characterized in that the curing kilns include
It is formed with the bracket in maintenance space, the bracket is equipped with support component, and the support component is used to support described mould.
4. according to claim 3 for producing the curing system of prefabricated components, which is characterized in that the top of described mould
It is additionally provided with insulation cover；The insulation cover can be directly moveably housed on described mould；Or the insulation cover passes through installation
Seat setting is on the bracket.
5. according to claim 1 for producing the curing system of prefabricated components, which is characterized in that the power supply unit packet
Power supply circuit and heater circuit are included, there is a battery main switch (QF1), power indicator circuit, temperature control on power supply circuit
Device circuit processed, heating control circuit and heater circuit are in parallel with power supply circuit respectively, and power supply circuit will be electric by transformer (T1)
Pressure drop supplies electricity to heater circuit down to 36V, and power supply indicator is provided in power indicator circuit, is gone here and there in temperature controller circuit
Be associated with temperature system switch (QF4) and thermorelay (BT1), be provided in heating control circuit DC power supply switch (QF2),
Ac-dc switching power (G1), thermorelay contact (BT-1) and computer heating control relay (KM1) are set in heater circuit
It is equipped with heating major loop switch (QF3), computer heating control relay contact (KM-1) and electric resistance (R1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820608615.6U CN208664047U (en) | 2018-04-26 | 2018-04-26 | It is a kind of for producing the curing system of prefabricated components |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820608615.6U CN208664047U (en) | 2018-04-26 | 2018-04-26 | It is a kind of for producing the curing system of prefabricated components |
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| CN208664047U true CN208664047U (en) | 2019-03-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201820608615.6U Active CN208664047U (en) | 2018-04-26 | 2018-04-26 | It is a kind of for producing the curing system of prefabricated components |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111186006A (en) * | 2020-01-07 | 2020-05-22 | 苏州嘉盛万城建筑工业有限公司 | Steam and electric auxiliary heating dual-purpose pre-curing kiln for PC (polycarbonate) production line |
-
2018
- 2018-04-26 CN CN201820608615.6U patent/CN208664047U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111186006A (en) * | 2020-01-07 | 2020-05-22 | 苏州嘉盛万城建筑工业有限公司 | Steam and electric auxiliary heating dual-purpose pre-curing kiln for PC (polycarbonate) production line |
| CN111186006B (en) * | 2020-01-07 | 2021-04-13 | 苏州嘉盛万城建筑工业有限公司 | Steam and electric auxiliary heating dual-purpose pre-curing kiln for PC (polycarbonate) production line |
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