CN208697676U - It is a kind of for producing the curing system of prefabricated components - Google Patents
It is a kind of for producing the curing system of prefabricated components Download PDFInfo
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- CN208697676U CN208697676U CN201820608638.7U CN201820608638U CN208697676U CN 208697676 U CN208697676 U CN 208697676U CN 201820608638 U CN201820608638 U CN 201820608638U CN 208697676 U CN208697676 U CN 208697676U
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- prefabricated components
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- described mould
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Abstract
The utility model discloses a kind of for producing the curing system of prefabricated components, wherein curing system includes curing kilns and Tai Mo, described mould is warm table mould, described mould itself is as adding thermal resistance, it is provided with the power supply unit for powering for described mould in the curing kilns, is additionally provided with insulation cover above described mould；The curing kilns include the column of two rows or more, and column is used to support the bottom of platform mould along more than two supporting elements, the supporting element is provided in short transverse.The utility model can be realized the maintenance of single prefabricated components personalization, precision, the dissipation of heat can be obviously reduced, it is energy saving, simultaneously, difference is ratified, the prefabricated components of different size can be conserved in same curing kilns, mutual non-interference influence, and the prefabricated components in curing kilns can be transported at any time to be transported, the utilization rate of curing kilns is greatly increased, the use of insulation cover further improves the heat insulation effect of prefabricated components.
Description
Technical field
The utility model relates to construction engineering technical fields, and in particular to a kind of for producing the maintenance system of prefabricated components
System.
Background technique
In assembled architecture industry, prefabricated components production process mainly includes: pre-buried, concreting is vibrated
The processes such as closely knit and maintenance, maintenance are put into prefabricated component after molding in curing kilns and carry out precuring and conserve eventually, conserve ring
Section is an important link of prefabricated component, directly influences the quality of production of prefabricated component.In the prior art, maintenance process is usually
It is carried out in curing kilns, such as patent document 1 (publication number: CN203236582 U) and (publication number: CN of patent document 2
205835634 U), multiple prefabricated components are put into maintenance station in curing kilns simultaneously, using in curing kilns heating device or
Person's hot steam carries out insulated curing to multiple prefabricated components simultaneously.However, due to carrying out unified heating and heat preservation in curing kilns, only
Have when greater number of prefabricated components are conserved under identical holding temperature simultaneously with certain advantage, and to feeding
The heat preservation of kiln body surrounding and seal approach requirement with higher are protected, when the prefabricated components of each different batches conserve in curing kilns
When, since the material of each prefabricated components, size have differences, it can not achieve personalized, precision maintenance, in addition with life
The fluctuation of plan is produced, will appear redundant space in curing kilns, carrying out heating maintenance in this case can bring biggish energy to damage
Consumption can also damage when opening curing kilns if the prefabricated components of next batch are added in preceding a batch of prefabricated components maintenance midway
A large amount of energy is lost, energy conservation and environmental protection is unfavorable for.
Utility model content
The utility model improves maintenance efficiency, and then improve prefabricated components to reduce the production energy consumptions of prefabricated components
Production efficiency, provides a kind of for producing the curing system of prefabricated components, and specific technical solution is as follows.
It is a kind of for producing the curing system of prefabricated components comprising curing kilns and Tai Mo, described mould are pre- for placing
Component processed, described mould is heated type platform mould, and described mould itself is as adding thermal resistance.
Further, institute's platform mould is provided with the contact portion for being connected to or disconnecting with the power supply unit outside platform mould.Vertical steel
Beam indulges girder steel
Further, described mould includes vertical girder steel, the horizontal girder steel connecting with vertical girder steel and is fixed on the vertical girder steel, cross
Steel plate above girder steel, the contact site is in the vertical girder steel and/or the horizontal girder steel.Wherein longitudinally, laterally respectively correspond
The length direction of Yu Taimo, width direction.
The curing kilns have the maintenance space for placing described mould and prefabricated components, are provided in the curing kilns
For the power supply unit of electric energy needed for supplying for described mould heating, described mould is electrically connected with the power supply unit；It is described to support
Shield kiln includes the column of two rows or more, forms the maintenance space between adjacent two rows columns, and column in short transverse along setting
Being equipped with more than two back-up roller wheels, perhaps the support seat back-up roller wheel or support seat are used to support the bottom of platform mould.
When producing prefabricated components, completed on platform mould prefabricated components reinforcing bar is pre-buried, after concreting and process of vibrating,
Have in the maintenance station that platform mould and the prefabricated components on platform mould are admitted to curing kilns together, in curing kilns multiple for holding
The maintenance station of Na Taimo is powered platform mould using power supply unit, and the heat transfer that platform mould produces after being heated is to prefabricated
The maintenance of single prefabricated components personalization, precision may be implemented in component in this way.Simultaneously as Tai Mo and prefabricated components are direct
Contact, compared with the prior art in the curing kilns of central heating need to heat the large spaces of entire curing kilns, be to pass with air
The distance of thermal medium, the transmitting of the utility model heat is shorter, and the platform mould of metal material directly transfers heat to prefabricated components, dissipates
Greatly reduce in the thermal energy on air and curing kilns composition component, improves heating efficiency, reduces energy consumption.
Further, insulation cover is additionally provided with above described mould.Insulation cover can cover prefabricated on platform mould
Component can greatly improve heat insulation effect using the keeping warmth space that insulation cover and Tai Mo are formed, reduce energy consumption.The insulation cover
It can directly be moveably housed on described mould；Or the insulation cover is fixed on the column by fixed bracket,
Further, flexible seals are provided on the side plate lower edge of the insulation cover, it is preferable that the flexible seals include
Asbestos fibre, glass fibre or carbon fibre material.
Further, the power supply unit includes actuator, the actuator include fixed part and with the fixed part
The movable part of connection, is provided with power conductive film on the movable part, the movable part for drive the power conductive film with
Described mould contact or separation, the actuator are arranged on the column.Preferably, the actuator is electric pushrod or gas
Cylinder.Preferably, the movable part is for driving the power conductive film to contact or separate with the contact portion of described mould.
Further, the back-up roller wheel or support base are connected to the power supply circuit of the power supply unit, when the confession
Circuit in an ON state when, electric current passes to described mould by the back-up roller wheel or support base.As Tai Mo and in advance
After component processed is in place in maintenance space, operator connects the power supply circuit of power supply unit, and platform mould itself is as heating electricity
Resistance starts to generate heat.
Further, described mould and the power supply unit are electrically connected to form heater circuit, and the curing system further includes
For controlling the temperature controller circuit of the heater circuit on-off, the temperature controller circuit is equipped with temperature controller,
The temperature controller includes temperature sensor for detecting the surface temperature value of the prefabricated components and passes with the temperature
The temperature setting portion of sensor electrical connection, when surface temperature value is higher than the set temperature value of temperature setting portion, the temperature control
Heater circuit described in device circuit control disconnects, when surface temperature value is lower than the set temperature value of temperature setting portion, the temperature
Controller circuitry controls the heater circuit conducting.
The utility model can be realized that single prefabricated components are personalized, maintenance of precision, compared with the prior art in
The curing kilns of central heating, the dissipation of heat can be obviously reduced in the embodiment of the utility model, energy saving, meanwhile, difference batch
Quasi-, different size prefabricated components can be conserved in same curing kilns, mutual non-interference influence, in curing kilns
Prefabricated components can be transported into and transport at any time, greatly increase the utilization rate of curing kilns, the use of insulation cover further mentions
The heat insulation effect of prefabricated components is risen.
Detailed description of the invention
Fig. 1 is the perspective view of the utility model curing system；
Fig. 2 is the schematic diagram of the utility model warm table mould；
The front view of Fig. 3 the utility model curing system；
Fig. 4 is the side view of the utility model curing system；
Fig. 5 is the warm table mould schematic diagram that the utility model has insulation cover；
Fig. 6 is the circuit diagram of the utility model power supply unit.
In figure: curing kilns 1, platform mould 2, column 3, back-up roller wheel 4, prefabricated components 5, insulation cover 6, actuator 7, vertical girder steel,
21, horizontal girder steel, 22, steel plate 23, fixed bracket 61, battery main switch QF1, DC power supply switch QF2, heating major loop switch
QF3, temperature system switch QF4, transformer T1, ac-dc switching power G1, thermorelay BT1, thermorelay touching
Point BT-1, computer heating control relay KM1, computer heating control relay contact KM-1, electric resistance R1.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing.
It is a kind of for producing the curing system of prefabricated components referring to Fig. 1-6 comprising curing kilns 1 and Tai Mo 2, described
Mould 2 is warm table mould, and described mould 2 itself is used as adding thermal resistance, is provided in the curing kilns 1 for for the described confession of mould 2
The power supply unit of electricity, the power supply unit provide the low pressure of 36V for heating wire.When producing prefabricated components, completed on platform mould 2 pre-
The reinforcing bar of component processed is pre-buried, after concreting and process of vibrating, and platform mould 2 and the prefabricated components 5 on platform mould 2 are sent together
Enter in the maintenance station of curing kilns 1, with multiple for accommodating the maintenance station of platform mould in curing kilns, using power supply unit to platform
Mould 2 is powered, the heat transfer that platform mould 2 produces after being heated to prefabricated components 5, and single prefabricated components may be implemented in this way
Property, precision maintenance.Simultaneously as Tai Mo and prefabricated components directly contact, compared with the prior art in central heating
Curing kilns, the dissipation of heat can be obviously reduced in the embodiment of the utility model, energy saving.
The curing kilns 1 include that the column 3 of two rows or more (only illustrates two rows of columns, but art technology in Fig. 1
Personnel are intelligible, and two rows or more have can be set in column), it is adjacent two rows columns 3 between formed maintenance space, column 3 along
More than two supporting elements are provided in short transverse, the supporting element is used to support the bottom of platform mould.Preferably, the support
Part is back-up roller wheel 4 (referring to Fig. 1,3-4) or support seat.Platform mould 2 includes vertical girder steel 21, horizontal girder steel 22 and is fixed on vertical girder steel
21, the steel plate 23 of horizontal 22 top of girder steel, when platform mould 2 is in maintenance station, the vertical girder steel 21 of platform mould is arranged on column 3
Supports support.
Further, the top of described mould 2 is additionally provided with insulation cover 6.Insulation cover 6 can cover pre- on platform mould
Component 5 processed can greatly improve heat insulation effect using the keeping warmth space that insulation cover 6 and Tai Mo 2 are formed, reduce energy consumption.It is described
Insulation cover 6 can be directly moveably housed on described mould 2, and when platform mould 2 is in maintenance station, which is placed in
For covering prefabricated components 5 on platform mould 2；Or the insulation cover 6 passes through fixed bracket 61 and is fixed on the column 3,
When platform mould 2 is in maintenance station, insulation cover 6 can cover the prefabricated components, as Tai Mo and prefabricated components removal, heat preservation
Cover does not need to do any operation, labor intensity is reduced, in order to further increase the sealing effect of insulation cover 6, the side of insulation cover
Flexible seals (not shown) is provided on plate lower edge, it is flexible there are when gap in this way between side plate lower edge and platform mould
Sealing element can fill up the gap well, realize preferable thermal-insulating sealing effect, and will not influence platform using flexible seals
Mould and prefabricated components being placed and taken out in curing kilns；Preferably, the flexible seals include asbestos fibre, glass fibers
Dimension or carbon fibre material.Specification is needed, insulation cover can also use disposable plastic film, or repeatable
The metal and nonmetallic materials used.
The power supply unit includes actuator 7, the actuator 7 include fixed part (not shown) and with the fixed part
The movable part (not shown) of connection is provided with power conductive film (not shown) on the movable part, and the movable part is for driving
The power conductive film is contacted or is separated with the contact portion (not shown) of described mould 2, and the contact site is in the vertical girder steel
21 and/or the horizontal girder steel 22；The fixed part of the actuator 7 is arranged on the column 3, and the movable part can be relative to institute
It is mobile to state fixed part.Preferably, the actuator 7 is electric pushrod or cylinder.When platform mould is in maintenance station, actuator
Movement provides electric energy for platform mould, platform mould passes after converting electrical energy into thermal energy so that power conductive film is contacted with the contact portion of platform mould
Pass prefabricated components；At the end of maintenance, actuator is acted so that the contact portion of power conductive film and platform mould is from convenient for by platform
Face and prefabricated components remove maintenance station together.The control of actuator manually implemented can also can control device and realize automatic control
System.
In order to preferably control curing temperature, described mould and the power supply unit are electrically connected to form heater circuit, described
Curing system further includes the temperature controller circuit for controlling the heater circuit on-off, is set on the temperature controller circuit
Have a temperature controller, the temperature controller include temperature sensor for detecting the surface temperature value of the prefabricated components and
The temperature setting portion being electrically connected with the temperature sensor, when surface temperature value is higher than the set temperature value of temperature setting portion,
Heater circuit described in the temperature controller circuit control disconnects, when surface temperature value is lower than the set temperature value of temperature setting portion
When, the conducting of heater circuit described in the temperature controller circuit control.Wherein, the position sheet of temperature sensor and temperature setting portion
Field technical staff can according to need to determine, as long as temperature sensor is able to detect that the temperature on prefabricated components surface i.e.
Can, temperature setting portion is placed in operator convenient for the position of operation.
Referring to Fig. 6, the power supply unit includes power supply circuit and heater circuit, on power supply circuit there is a power supply always to open
QF1 is closed, power indicator circuit, temperature controller circuit, heating control circuit and heater circuit are in parallel with power supply circuit respectively,
Voltage drop is supplied electricity to heater circuit down to 36V by transformer T1 by power supply circuit, is provided with power supply in power indicator circuit
Indicator light is in series with temperature system switch QF4 and thermorelay BT1 in temperature controller circuit, sets in heating control circuit
It is equipped with DC power supply switch QF2, ac-dc switching power G1, thermorelay contact BT-1 and computer heating control relay
KM1 is provided with heating major loop switch QF3, computer heating control relay contact KM-1 and electric resistance R1 in heater circuit.It is described
The power supply the principle of power supply unit are as follows: when battery main switch QF1 is closed, power supply indicator is bright, manually or automatically the heating of control closure
Major loop switch QF3, temperature detect switch (TDS) QF4 and DC power supply switch QF2, when temperature sensor detects temperature lower than set temperature
When, thermorelay BT1 makes thermorelay contact BT-1 be in closed state, and heating control circuit is connected,
Computer heating control relay KM1 makes computer heating control relay contact KM-1 be in closed state, heater circuit conducting, electric resistance
R1 generates heat；When temperature sensor detects that temperature is higher than set temperature, thermorelay BT1 makes temperature control
Relay contact BT-1 is in an off state, and heating control circuit disconnects, and computer heating control relay KM1 makes computer heating control relay
Device contact KM-1 is in an off state, and heater circuit disconnects, and electric resistance R1 does not generate heat.
The application method of the curing system of the utility model the following steps are included:
1) pre-buried reinforcing bar, concreting and operation of vibrating are carried out on platform mould 2, form prefabricated components 5 to be conserved；
2) the platform mould 2 for being loaded with prefabricated components 5 to be conserved is sent into the maintenance station of curing kilns 1, is covered above platform mould 2
Insulation cover 6, the prefabricated components 5 are between the insulation cover 6 and Tai Mo 2；
3) platform mould 2 is powered using the power supply unit in curing kilns 1, platform mould 2 is generated for conserving the prefabricated structure
The heat of part 5.
Finally, it should be noted that above embodiments are only to illustrate the technical solution of the utility model, rather than its limitations；
Although the utility model is described in detail with reference to the foregoing embodiments, those skilled in the art should understand that:
It is still possible to modify the technical solutions described in the foregoing embodiments, or part of technical characteristic is carried out etc.
With replacement；And these are modified or replaceed, various embodiments of the utility model technology that it does not separate the essence of the corresponding technical solution
The spirit and scope of scheme.
Claims (5)
1. a kind of for producing the curing system of prefabricated components, including curing kilns and Tai Mo；It is characterized by: described mould is to add
Hot type platform mould, described mould are adding thermal resistance；Described mould is steel construction, institute's platform mould be provided with for the power supply outside platform mould
Contact portion device connection or disconnected；Described mould includes vertical girder steel, the horizontal girder steel connecting with vertical girder steel and is fixed on described vertical
Steel plate above girder steel, horizontal girder steel, the contact site is in the vertical girder steel and/or the horizontal girder steel；It is set in the curing kilns
It is equipped with the power supply unit for electric energy needed for supplying for described mould heating, described mould is electrically connected with the power supply unit；Institute
It states the column that curing kilns include two rows or more, is formed between adjacent two rows columns for placing supporting for described mould and prefabricated components
Protect space, column along be provided in short transverse more than two back-up roller wheels perhaps the support base back-up roller wheel or
Support base is used to support the bottom of platform mould；Insulation cover is additionally provided with above described mould, the insulation cover can directly actively
It is placed on described mould；Or the insulation cover is fixed on the column by fixed bracket；The insulation cover
Side plate is provided with flexible seals on lower edge.
2. according to claim 1 for producing the curing system of prefabricated components, which is characterized in that the power supply unit packet
Actuator is included, the actuator includes fixed part and the movable part that connect with the fixed part, is provided on the movable part
Power conductive film, for driving the power conductive film to contact or separate with described mould, the actuator is set the movable part
It sets on the column.
3. according to claim 2 for producing the curing system of prefabricated components, which is characterized in that the movable part is used for
The power conductive film is driven to contact or separate with the contact portion of described mould.
4. according to claim 1 for producing the curing systems of prefabricated components, which is characterized in that the back-up roller wheel or
Person's support base is connected to the power supply circuit of the power supply unit, when the power supply circuit in an ON state when, electric current pass through institute
It states back-up roller wheel or support base passes to described mould.
5. according to claim 1 for producing the curing systems of prefabricated components, which is characterized in that described mould with it is described
Power supply unit is electrically connected to form heater circuit, and the curing system further includes the temperature control for controlling the heater circuit on-off
Device circuit processed, the temperature controller circuit are equipped with temperature controller, and the temperature controller includes described pre- for detecting
The temperature sensor of the surface temperature value of component processed and the temperature setting portion being electrically connected with the temperature sensor, work as surface temperature
When value is higher than the set temperature value of temperature setting portion, heater circuit described in the temperature controller circuit control is disconnected, and works as surface
When temperature value is lower than the set temperature value of temperature setting portion, the conducting of heater circuit described in the temperature controller circuit control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820608638.7U CN208697676U (en) | 2018-04-26 | 2018-04-26 | It is a kind of for producing the curing system of prefabricated components |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820608638.7U CN208697676U (en) | 2018-04-26 | 2018-04-26 | It is a kind of for producing the curing system of prefabricated components |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208697676U true CN208697676U (en) | 2019-04-05 |
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ID=65935212
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820608638.7U Active CN208697676U (en) | 2018-04-26 | 2018-04-26 | It is a kind of for producing the curing system of prefabricated components |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208697676U (en) |
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2018
- 2018-04-26 CN CN201820608638.7U patent/CN208697676U/en active Active
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