CN208692173U - A kind of automatically continuous disk machine - Google Patents
A kind of automatically continuous disk machine Download PDFInfo
- Publication number
- CN208692173U CN208692173U CN201820257050.1U CN201820257050U CN208692173U CN 208692173 U CN208692173 U CN 208692173U CN 201820257050 U CN201820257050 U CN 201820257050U CN 208692173 U CN208692173 U CN 208692173U
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- grill
- baking tray
- cylinder
- conveyer belt
- electric eye
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Abstract
The utility model discloses a kind of automatically continuous disk machines, including continuing disk owner body, the rear side of continuous disk owner body is equipped with grill, grill is connect with fixed grill cylinder I and fixed grill cylinder II respectively up and down, the lower part of continuous disk owner body is equipped with grill cylinder close to grill side, grill is from top to bottom equipped with several layers baking tray, several layers baking tray bracket is symmetrically arranged with before and after continuous disk machine body interior, flexible conveyer belt and conveyer belt are provided on front side of continuous disk owner body, flexible conveyer belt is connected with flexible conveyor motor, convey band connection conveyor motor, conveyor motor is connected to PLC controller, PLC controller is connected with upper limit electric eye, next baking tray position electric eye, lower limit photoelectric sensor and automatic cycle period electric eye.The utility model has the beneficial effects that can replace manually being carried to the baking tray on grill one by one on the conveyer belt of continuous tunnel furnace, high degree of automation ensures that production carries out tensely and in an orderly way.
Description
Technical field
The utility model relates to baking device technical fields, relate in particular to a kind of automatically continuous disk machine.
Background technique
Tearing bread production line holds baking tray using mobile grill vehicle at present, and baking tray used is larger, and empty baking tray weight is
6.6kg/, every disk embryo weight is 0.046*40=1.84kg, and adding up to each grill vehicle, totally 16 baking tray gross weights are (6.6+
1.84) * 16=135kg, 1 grill vehicle, 2.5 minutes outputs.1 producers are needed to carry 54kg/min, 3.2 tons per hour,
Split run produces 11 hours, then to carry 35.2 ton/class people, in addition return disk line upper baking pan temperature and reach 50 DEG C, to employee's physical strength and
Endurance is dual test.
The above status causes the post personnel that can not fix, and has personnel, Wu Facong personnel's per tour work shift 3 times
Fundamentally solve the problems, such as.If post shortage of staff, as soon as production generates stagnation just as chain disconnects ring, leading portion will lead to
The dough accomplished fluently and the dough freezed are detained, and the fluctuation of technique, quality is caused to subsequent reproduction.Operator is insufficient,
Administrative staff can take post to guarantee that production carries out, but can generate sloppy management, can not accomplish that whole process scene is managed.
For the problems in the relevant technologies, currently no effective solution has been proposed.
Utility model content
For the problems in the relevant technologies, the utility model proposes a kind of automatically continuous disk machines, can replace manually removing baking tray
It is transported on grill, high degree of automation.
To realize the above-mentioned technical purpose, the technical solution of the utility model is achieved in that
A kind of automatically continuous disk machine, including continuous disk owner body, the rear side of the continuous disk owner body are equipped with grill, the grill
It is connect respectively with fixed grill cylinder I and fixed grill cylinder II up and down, the fixed grill cylinder I and fixed grill cylinder II
By fixed grill switch control, the lower part of the continuous disk owner body is equipped with grill cylinder close to grill side, described for connection
Grill is from top to bottom equipped with several layers baking tray, is symmetrically arranged with several layers baking tray bracket before and after the continuous disk machine body interior, often
Baking tray bracket described in side is from top to bottom uniformly arranged, and baking tray bracket described in every side passes through the linear slide axis being vertically arranged and is fixed on
It slides on bracing strut, baking tray bracket described in every side is connect with crane driving chain, under multiple crane driving chains
End is connected to driven axle by driven gear, and the upper end of multiple crane driving chains is connected to actively by driving gear
One end of axis, the driving shaft is equipped with transmission gear, and the transmission gear is connected to servo motor by driving chain, described to watch
It takes motor and is connected with servo motor reduction gearbox；
Upper and lower part on the left of the grill is respectively equipped with above pushes away baking tray gas along continuous disk owner body in the front-back direction
Cylinder pushes away baking tray cylinder under, and the upper and lower sides for above pushing away baking tray cylinder are respectively equipped with sliding moving axis II and upper sliding moving axis I, institute
It states sliding moving axis II and upper sliding moving axis I is arranged with sliding dynamic bearing II and upper sliding dynamic bearing I respectively, pushed away under described roasting
The upper and lower sides of disk cylinder are respectively equipped with lower sliding moving axis II and lower sliding moving axis I, the lower sliding moving axis II and lower sliding moving axis I
It is upper to be arranged with lower sliding dynamic bearing II and lower sliding dynamic bearing I, the work for above pushing away baking tray cylinder and pushing away baking tray cylinder under respectively
It is equipped with push plate and lower push plate on stopper rod, is provided with telescopic cylinder on the vertical direction of the upper push plate and lower push plate, institute
It states and is fixedly connected with expansion plate on the piston rod of telescopic cylinder；
Flexible conveyer belt and conveyer belt are provided on front side of the continuous disk owner body, the flexible conveyer belt is connected with flexible
Conveyor motor, the flexible conveyer belt are equipped with a baking tray and start electric eye, the conveying band connection conveyor motor, institute
The lower section for stating flexible conveyer belt is connected on flexible conveyer belt sliding axle by flexible conveyer belt sliding bearing, the flexible conveying
Top with sliding axle is equipped with flexible conveyer belt cylinder, and the conveyor motor and servo motor are all connected to PLC controller, institute
It states PLC controller and is connected with upper limit electric eye, next baking tray position electric eye, lower limit electric eye and automatic cycle period electric eye.
Further, the number of plies of the baking tray is 16 layers, and the number of plies of the baking tray bracket is 8 layers.
Further, the height of the upper limit electric eye be located at the grill top layer baking tray height corresponding, institute
The height for stating next baking tray position electric eye is corresponding with the overhead height of the flexible conveyer belt.
Further, it is higher than at the top of the baking tray of the grill top layer at the top of the upper push plate of the grill side.
Further, the bottom of the lower push plate below the grill side is lower than the undermost baking tray bottom of the grill
Portion.
Further, it is provided with below the top of upper limit electric eye and lower limit electric eye and prevents position electric eye out of control, respectively
It is described to prevent that position electric eye out of control is all connected to the PLC controller.
Further, the PLC controller is arranged in the distribution box.
Further, the distribution box is equipped with touch display screen, flexible conveying belt switch, conveying belt switch and emergency stop and opens
It closes.
The utility model has the beneficial effects that 1, employee do not have to contact baking tray again, from circulating plate machine come out after, baking tray is directly defeated
It is sent on grill vehicle, employee only needs to replace grill vehicle by regulation, and the workload of employee reduces by 99%, to compensate for life at one stroke
Producing line design defect problem ensures that production carries out tensely and in an orderly way；2, in terms of labor safety, post employee will not be generated because of super body
Power is carried, the caused secondary illness of movement, contact of the personnel with baking tray over long distances is reduced；3, the automatic plate feeding machine has and PLC
The screen of controller connection is recycled on screen and plays safety instruction, and moment reminding employees abide by chapter operation；4, automatic plate feeding machine is adopted
With PLC coding-control, highly integrated, high accuracy, stable, error is small, and parameter can be adjusted according to produced on-site situation；5,
Automatic plate feeding machine described in the utility model actual can be used in the production of bread, cake class product, improve for IE, is few
Peopleization development provides technical support.
To sum up, by means of the above-mentioned technical proposal of the utility model, post employee will not generate because super physical strength carries, it is long away from
From secondary illness caused by mobile, employee does not have to contact baking tray again, and after coming out from circulating plate machine, baking tray is directly transported to grill vehicle
On, employee only needs to replace grill vehicle, the heavy workload amplitude reduction of employee by regulation, to compensate for Design of Production Line at one stroke
Defect problem ensures that production carries out tensely and in an orderly way.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Needed in attached drawing be briefly described, it should be apparent that, the accompanying drawings in the following description is only the utility model
Some embodiments for those of ordinary skill in the art without creative efforts, can also be according to this
A little attached drawings obtain other attached drawings.
Fig. 1 is a kind of structural schematic diagram of automatic continuous disk machine according to the utility model embodiment；
Fig. 2 is the conveyer belt partial structure diagram according to the utility model embodiment；
Fig. 3 is the wiring diagram of the servo motor according to the utility model embodiment；
Fig. 4 is the circuit diagram of the PLC controller according to the utility model embodiment；
Fig. 5 is the schematic diagram of gas circuit of the solenoid valve according to the utility model embodiment.
In figure:
1, baking tray cylinder is pushed away under；2, lower sliding moving axis I；3, lower sliding dynamic bearing I；4, lower sliding moving axis II；5, lower sliding
Dynamic bearing II；6, baking tray cylinder is above pushed away；7, upper sliding moving axis I；8, upper sliding dynamic bearing I；9, upper sliding moving axis II；10, it above pushes away
Sliding bearing II；11, touch display screen；12, emergency stop switch；13, fixed grill switch；14, belt switch is conveyed；15, it stretches defeated
Send belt switch；16, fixed grill cylinder I；17, fixed grill cylinder II；18, go out grill cylinder；19, stretch conveyer belt cylinder；
20, flexible conveyor motor；21, stretch conveyer belt sliding axle；22, stretch conveyer belt sliding bearing；23, conveyor motor；24,
Sliding axle；25, bracing strut is slided；26, crane driving chain；27, driven gear；28, driving gear；29, upper limit electric eye；
30, lower limit electric eye；31, prevent position electric eye out of control；32, next baking tray position electric eye；33, automatic cycle period electric eye；34,
Driven axle；35, driving shaft；36, servo motor reduction gearbox；37, servo motor；38, transmission gear；39, driving chain；40, it bakes
Frame；41, baking tray；42, continue disk owner body；43, go out a baking tray and start electric eye.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art's every other embodiment obtained, all belongs to
In the range of the utility model protection.
As shown in Figs. 1-5, a kind of automatically continuous disk machine, including continuous disk owner body 42, the rear side of the continuous disk owner body 42 are set
There is grill 40, the grill 40 is connect with fixed grill cylinder I 16 and fixed grill cylinder II 17 respectively up and down, the fixation
Grill cylinder I 16 and the fixed connection of grill cylinder II 17 are controlled by fixed grill switch 13, under the continuous disk owner body 42
Portion is equipped with grill cylinder 18 close to 40 side of grill, and the grill 40 is from top to bottom equipped with several layers baking tray 41, the continuous disk
42 inside front and back of owner's body is symmetrically arranged with several layers baking tray bracket, and baking tray bracket described in every side is from top to bottom uniformly arranged, often
Baking tray bracket described in side passes through the linear slide axis 24 being vertically arranged and is fixed on sliding bracing strut 25, baking tray bracket described in every side
It is connect with crane driving chain 26, the lower end of multiple crane driving chains 26 is connected to passively by driven gear 27
The upper end of axis 34, multiple crane driving chains 26 is connected to driving shaft 35, the driving shaft 35 by driving gear 28
One end be equipped with transmission gear 38, the transmission gear 38 is connected to servo motor 37 by driving chain 39, the servo electricity
Machine 37 is connected with servo motor reduction gearbox 36；
Be respectively equipped with close to the upper and lower part in 40 left side of the grill above pushed away in the front-back direction along continuous disk owner body 42 it is roasting
Disk cylinder 6 pushes away baking tray cylinder 1 under, and the upper and lower sides for above pushing away baking tray cylinder 6 are respectively equipped with sliding moving axis II 9 and upper sliding
Moving axis I 7, the upper sliding moving axis II 9 and upper sliding moving axis I 7 are arranged with sliding dynamic bearing II 10 and upper sliding moving axis respectively
I 8 are held, the upper and lower sides that baking tray cylinder 1 is pushed away under described are respectively equipped with lower sliding moving axis II 4 and lower sliding moving axis I 2, the lower sliding
Lower sliding dynamic bearing II 5 and lower sliding dynamic bearing I 3 are arranged on moving axis II 4 and lower sliding moving axis I 2 respectively, it is described above to push away baking tray
Cylinder 6 and under push away and be equipped with push plate and lower push plate, the vertical side of the upper push plate and lower push plate on the piston rod of baking tray cylinder 1
It is provided with telescopic cylinder upwards, is fixedly connected with expansion plate on the piston rod of the telescopic cylinder；
The front side of the continuous disk owner body 42 is provided with flexible conveyer belt and conveyer belt, and the flexible conveyer belt, which is connected with, to be stretched
Contracting conveyor motor 20, the flexible conveyer belt are equipped with a baking tray and start electric eye 43, the conveying band connection conveyer belt
The lower section of motor 23, the flexible conveyer belt is connected to flexible conveyer belt sliding axle 21 by flexible conveyer belt sliding bearing 22
On, the top of the flexible conveyer belt sliding axle 21 is equipped with flexible conveyer belt cylinder 19, the conveyor motor 23 and servo electricity
Machine 37 is all connected to PLC controller, the PLC controller be connected with upper limit electric eye 29, next baking tray position electric eye 32, under
Limit electric eye 30 and automatic cycle period electric eye 33.
The number of plies of the baking tray 41 is 16 layers, and the number of plies of the baking tray bracket is 8 layers.
The height of the upper limit electric eye 29 is corresponding with 41 height of baking tray of 40 top layer of grill is located at, under described
The height of one baking tray position electric eye 32 is corresponding with the overhead height of the flexible conveyer belt.
It is higher than 41 top of baking tray of 40 top layer of grill at the top of the upper push plate of 40 side of grill.
The bottom of lower push plate below 40 side of grill is lower than undermost 41 bottom of baking tray of the grill 40.
The top of upper limit electric eye 29 and the lower section of lower limit electric eye 30, which are provided with, prevents position electric eye 31 out of control, each described
Prevent that position electric eye 31 out of control is all connected to the PLC controller.
The PLC controller is arranged in the distribution box.
The distribution box is equipped with touch display screen 11, flexible conveying belt switch 15, conveying belt switch 14 and emergency stop switch
12。
Above-mentioned technical proposal is further understood for convenience, now its specifically used process is described in detail:
Grill vehicle equipped with baking tray is put into the position of the fixation grill of the continuous disk machine, by fixed grill cylinder grill
40 fix, this is continued the position that disk machine crane drops to lower limit electric eye in each starting up, and operating display is beaten
It opens automatically again by starting, by enabling signal to PLC controller, PLC control starting cylinder, cylinder pushes baking tray 41, baking tray
41 shift on crane from grill vehicle, baking tray 41 in place after, crane by PLC control servo motor 37 rise to the upper limit
Position, upper limit in place, PLC start flexible conveyer belt cylinder 19 protrude into crane in the following, conveyer belt in place after, PLC control lifting
Frame drops to the stopping of next baking tray position electric eye 32, and baking tray 41 is sent out by conveyer belt, baking tray 41 a to baking tray out
When starting the position of electric eye 43, PLC receives dropping signal, is simultaneously emitted by and declines to servo motor 37, crane drops to next
A baking tray position electric eye 32 stops, so circulation decline eight times, lower eight completions；After crane drops to lower limit electric eye 30,
It receives PLC and issues rising signals rising, rise frame and be raised to the stopping of upper limit electric eye 29, enabling signal passes through control to PLC, PLC
Solenoid valve further reaches control cylinder, pushes baking tray 41 by cylinder, baking tray 41 is shifted on crane from grill vehicle, bake
In place, crane controls the position that servo motor 37 rises to next baking tray position electric eye 32 by PLC to disk 41, and baking tray 41 passes through
Conveyer belt is sent out, and for baking tray 41 to when a baking tray starts the position of electric eye 43 out, PLC receives dropping signal, is simultaneously emitted by
Decline to servo motor 37, motor drives crane decline, and crane drops to the stopping of next baking tray position electric eye 32.
The above is only the preferred embodiments of the present utility model only, is not intended to limit the utility model, all practical at this
Within novel spirit and principle, any modification, equivalent replacement, improvement and so on should be included in the guarantor of the utility model
Within the scope of shield.
Claims (8)
1. a kind of automatically continuous disk machine, which is characterized in that including continuing disk owner body (42), set on rear side of the continuous disk owner body (42)
Having grill (40), the grill (40) connect with fixed grill cylinder I (16) and fixed grill cylinder II (17) respectively up and down,
The fixed grill cylinder I (16) and fixed grill cylinder II (17) connection are described continuous by fixed grill switch (13) control
The lower part of disk owner body (42) is equipped with grill cylinder (18) close to grill (40) side, and the grill (40) is from top to bottom equipped with
Several layers baking tray (41), the internal front and back of continuous disk owner body (42) are symmetrically arranged with several layers baking tray bracket, bake described in every side
Disc holder is from top to bottom uniformly arranged, and baking tray bracket described in every side passes through the linear slide axis (24) being vertically arranged and is fixed on sliding
On bracing strut (25), baking tray bracket described in every side is connect with crane driving chain (26), multiple crane driving chains
(26) lower end is connected to driven axle (34) by driven gear (27), and the upper end of multiple crane driving chains (26) is logical
It crosses driving gear (28) to be connected to driving shaft (35), one end of the driving shaft (35) is equipped with transmission gear (38), the transmission
Gear (38) is connected to servo motor (37) by driving chain (39), and the servo motor (37) is connected with servo motor deceleration
Case (36)；
Upper and lower part on the left of the grill (40) be respectively equipped with above pushed away in the front-back direction along continuous disk owner body (42) it is roasting
Disk cylinder (6) and under push away baking tray cylinder (1), the upper and lower sides for above pushing away baking tray cylinder (6) are respectively equipped with sliding moving axis II (9)
With upper sliding moving axis I (7), the upper sliding moving axis II (9) and upper sliding moving axis I (7) are arranged with sliding dynamic bearing II respectively
(10) and upper sliding dynamic bearing I (8), pushed away under described baking tray cylinder (1) upper and lower sides be respectively equipped with lower sliding moving axis II (4) and under
Sliding moving axis I (2) is arranged with lower sliding dynamic bearing II (5) on the lower sliding moving axis II (4) and lower sliding moving axis I (2) respectively
With lower sliding dynamic bearing I (3), it is described above push away baking tray cylinder (6) and under push away and be equipped with push plate on the piston rod of baking tray cylinder (1)
With lower push plate, telescopic cylinder, the piston rod of the telescopic cylinder are provided on the vertical direction of the upper push plate and lower push plate
On be fixedly connected with expansion plate；
It is provided with flexible conveyer belt and conveyer belt on front side of the continuous disk owner body (42), the flexible conveyer belt is connected with flexible
Conveyor motor (20), the flexible conveyer belt are equipped with baking tray starting electric eye (43), the conveying band connection conveying
Translator (23), the lower section of the flexible conveyer belt are connected to flexible conveyer belt by flexible conveyer belt sliding bearing (22) and slide
On axis (21), the top of the flexible conveyer belt sliding axle (21) is equipped with flexible conveyer belt cylinder (19), the conveyor motor
(23) and servo motor (37) is all connected to PLC controller, and the PLC controller is connected with upper limit electric eye (29), next
Baking tray position electric eye (32), lower limit electric eye (30) and automatic cycle period electric eye (33).
2. a kind of automatically continuous disk machine according to claim 1, which is characterized in that the number of plies of the baking tray (41) is 16 layers,
The number of plies of the baking tray bracket is 8 layers.
3. a kind of automatically continuous disk machine according to claim 1, which is characterized in that the height of the upper limit electric eye (29) with
Positioned at the grill (40) top layer baking tray (41) height it is corresponding, the height of next baking tray position electric eye (32) with
The overhead height of the flexible conveyer belt is corresponding.
4. a kind of automatically continuous disk machine according to claim 1, which is characterized in that be located above pushing away for the grill (40) side
It is higher than at the top of the baking tray (41) of the grill (40) top layer at the top of plate.
5. a kind of automatically continuous disk machine according to claim 1, which is characterized in that be located at below the grill (40) side
The bottom of lower push plate is lower than the grill (40) undermost baking tray (41) bottom.
6. a kind of automatically continuous disk machine according to claim 1, which is characterized in that the top of upper limit electric eye (29) and lower limit
It is provided with below position electric eye (30) and prevents position electric eye (31) out of control, it is each described to prevent that position electric eye (31) out of control is all connected to institute
State PLC controller.
7. a kind of automatically continuous disk machine according to claim 1, which is characterized in that the PLC controller is arranged in distribution box
It is interior.
8. a kind of automatically continuous disk machine according to claim 7, which is characterized in that the distribution box is equipped with touch display screen
(11), stretch conveying belt switch (15), conveying belt switch (14) and emergency stop switch (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820257050.1U CN208692173U (en) | 2018-02-09 | 2018-02-09 | A kind of automatically continuous disk machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820257050.1U CN208692173U (en) | 2018-02-09 | 2018-02-09 | A kind of automatically continuous disk machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208692173U true CN208692173U (en) | 2019-04-05 |
Family
ID=65911942
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820257050.1U Active CN208692173U (en) | 2018-02-09 | 2018-02-09 | A kind of automatically continuous disk machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208692173U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108576086A (en) * | 2018-02-09 | 2018-09-28 | 临沂市晋江福源食品有限公司 | A kind of automatically continuous disk machine |
-
2018
- 2018-02-09 CN CN201820257050.1U patent/CN208692173U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108576086A (en) * | 2018-02-09 | 2018-09-28 | 临沂市晋江福源食品有限公司 | A kind of automatically continuous disk machine |
| CN108576086B (en) * | 2018-02-09 | 2023-12-29 | 山东盼盼食品有限公司 | Automatic disc feeding machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210603 Address after: 273200 east section of Quanyin Road, economic development zone, Sishui County, Jining City, Shandong Province Patentee after: Shandong Panpan Food Co.,Ltd. Address before: 276000 caowangzhuang Industrial Park, Lanshan, Linyi City, Shandong Province Patentee before: LINYI JINJIANG FUYUAN FOOD Co.,Ltd. |
|
| TR01 | Transfer of patent right |