CN208691677U - SMT patch carrier - Google Patents
SMT patch carrier Download PDFInfo
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- CN208691677U CN208691677U CN201821194260.7U CN201821194260U CN208691677U CN 208691677 U CN208691677 U CN 208691677U CN 201821194260 U CN201821194260 U CN 201821194260U CN 208691677 U CN208691677 U CN 208691677U
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Abstract
The utility model discloses a kind of SMT patch carriers, including pedestal, magnetic support plate and magnetic closure；The magnetic support plate activity is nested on pedestal, and magnetic closure removable cover is bonded in magnetic support plate top surface and with magnetic support plate magnetic absorption.Due to the combinable design of patch data of the utility model, the combinable design of tin cream steel mesh, the combinable design of SMT carrier, all devices are identical twice, device flies up to share, therefore, in process of production, without constantly switching patch data, tin cream steel mesh, SMT carrier and device are flown up to, switching can be saved towards the Operational preparation time about 2.5H/ times, separately, replace the mode for fixed product of taping with magnetic closure, further reduce product time, simultaneously, pedestal, support plate, plate merges design and forms the SMT carrier that can be shared, the cost of manufacture of carrier can be saved.
Description
Technical field
The utility model relates to patch manufacturing fields, more particularly to a kind of SMT patch carrier.
Background technique
One of technological process of production of flexible circuit board is SMT patch, i.e., by element device patch in flexible circuit board,
SMT production technology is very crucial for the manufacture of flexible circuit board, and used SMT wire body equipment price is expensive, flexible wires
Road plate has the face TOP and the face BOT, i.e., top bottom two sides, existing conventional SMT patch production method are, spells flexible circuitry for one
Plate TOP is nested on support plate upwardly after blend compounds band quadrangle is pasted on support plate, is put into the production of SMT wire body, flexible to a card
After the completion of the TOP face paste part of wiring board jigsaw, then the product of entire each equipment of SMT wire body is replaced towards patch data, matched
Tin cream steel mesh, device fly up to then again be nested with the flexible circuit board BOT of a spelling face TOP patch upwardly with after support plate etc.
After blend compounds band quadrangle is pasted on support plate on support plate, the production of SMT wire body is placed into, until by the top bottom of flexible circuit board jigsaw
Layer two sides patch is completed, in this way, in SMT patch production process, needs constantly to switch the face TOP and BOT looks unfamiliar production, diverter surface
To the Operational preparation time about 2.5H/ times, and the face TOP and the face BOT are respectively necessary for matched SMT carrier.As enterprise development demand expands
Big production capacity, existing SMT wire body equipment and SMT carrier need to expand by year-on-year coefficient, and the capital investment of enterprise is huge, therefore,
Wish under existing SMT wire body appointed condition, it is further effective to promote production capacity.
Do not attain in view of this, the designer designs for existing SMT patch method low efficiency and the structure of SMT carrier
Many missings and inconvenient deeply design caused by being apt to, and actively research improvement has a fling at and develops and design the utility model.
Utility model content
The purpose of this utility model is to provide a kind of high-efficient SMT patch carriers.
To achieve the above object, the technical solution of the utility model is:
The utility model is a kind of SMT patch carrier, including pedestal, magnetic support plate and magnetic closure；The magnetic load
Plate activity is nested on pedestal, and magnetic closure removable cover is bonded in magnetic support plate top surface and with magnetic support plate magnetic absorption.
The quadrangle of the pedestal is provided with support plate pilot pin matched with magnetic support plate, and multiple productions are offered in pedestal
Product positioning pinholes install product orientation needle in multiple product orientation pin holes matched with product orientation hole.
The magnetic support plate is a metal plate and forms magnetic support plate in the laminating magnetic material of its bottom, in magnetism
The quadrangle of support plate offers support plate location hole, and product orientation matched with the product orientation needle of pedestal is offered in magnetic support plate
Needle relief hole offers product BOT face device matched with each unit face product BOT and steps down and leads in the left part position of magnetic support plate
Slot offers the face product TOP device resigning through slot matched with each unit face product TOP in the right part position of magnetic support plate.
The magnetic closure is a metal plate, offers cover board location hole in the quadrangle of magnetic closure, is covered in magnetism
Product orientation needle relief hole matched with the product orientation needle of pedestal is offered in plate, the left part position of magnetic closure offer with
The face each unit product TOP face matched product TOP device resigning through slot and product TOP face MARK point resigning through slot are covered in magnetism
The right part position of plate offers the face product BOT matched with each unit face product BOT device resigning through slot and product BOT face MARK point
Resigning through slot.
The pedestal is provided with 1 or 2 support plate position-limited needle in one side two corners or quadrangle, and magnetic support plate is facilitated to rely on
Support plate position-limited needle is quickly nested on pedestal.
The pedestal offers support plate position in the left and right sides, and magnetic support plate is facilitated to pick and place on pedestal.
The magnetic support plate offers the face product TOP matched with product or the face BOT gold face resigning deep gouge on it, produces
The face product TOP or the face BOT two dimensional code resigning deep gouge.
The magnetic support plate offers cover board position in the left and right sides, and magnetic closure is facilitated to pick and place on magnetic support plate.
The face product TOP matched with product or the face BOT two dimensional code resigning through slot are offered on the magnetic closure.
Product TOP face MARK point resigning through slot and the face product TOP device resigning the through slot merging of the magnetic closure are set
Meter, correspondingly, merging design when product BOT face MARK point resigning through slot and the adjacent face product BOT device resigning through slot.
After adopting the above scheme, since magnetic support plate is first nested on pedestal by the utility model, the face product TOP is spelled by one
It is nested with upwards in magnetic support plate upper surface left part position, another spelling product BOT is nested in magnetic support plate upper surface right part upwardly
Position, magnetic closure is nested on magnetic support plate and product, will package the magnetic support plate of product and magnetic closure from pedestal
It removes, is put into SMT wire body patch；To be produced two when spelling product another side, and the product TOP of the spelling face a BOT patch is faced upward
It is nested in magnetic support plate upper surface left part position, the product BOT of another spelling face TOP patch is nested on magnetic support plate upwardly
Surface right part position, then after being nested with magnetic closure, remove SMT carrier and be put into SMT wire body patch, because carrying in operating process twice
The face product TOP of the left part position of plate is to place upwards, and the face product BOT of the right part position of support plate is to place upwards, product TOP
The positions such as the patch region in face, the patch region of the face TOP MARK point and the face product BOT, the face BOT MARK point remain unchanged, therefore, patch
The combinable design of part data, the combinable design of tin cream steel mesh, the combinable design of SMT carrier, all devices are identical twice, and device flies
Up to that can share, therefore, in process of production, flown up to without constantly switching patch data, tin cream steel mesh, SMT carrier and device
Deng, switching can be saved towards the Operational preparation time about 2.5H/ times, in addition, replace the mode for fixed product of taping with magnetic closure,
Product time further is reduced, meanwhile, pedestal, support plate, plate merge design and form the SMT carrier that can be shared, and can save
The about cost of manufacture of carrier.
The utility model is further described in the following with reference to the drawings and specific embodiments.
Detailed description of the invention
Figure 1A is the face the TOP schematic diagram of flexible circuit board jigsaw；
Figure 1B is the face the BOT schematic diagram of flexible circuit board jigsaw；
Fig. 2 is the process flow chart of the utility model；
Fig. 3 is the top view of the utility model SMT carrier；
Fig. 4 is the front view of the utility model SMT carrier；
Fig. 5 is the top view of the utility model pedestal；
Fig. 6 is the front view of the utility model pedestal；
Fig. 7 is the top view of the utility model magnetism support plate；
Fig. 8 is the front view of the utility model magnetism support plate；
Fig. 9 is the top view of the utility model magnetic closure；
Figure 10 is the front view of the utility model magnetic closure；
Figure 11 is that the utility model magnetism support plate is placed on the combination diagram on pedestal；
Figure 12 is the combination diagram that the utility model two spells that product difference is placed on upwardly magnetic support plate；
Figure 13 is that the utility model magnetic closure is placed on the combination diagram on product；
Figure 14 is the combination diagram that the utility model removes magnetic support plate and product from pedestal.
Specific embodiment
As shown in Figure 3, Figure 4, the utility model is a kind of SMT patch carrier, including pedestal 1, magnetic support plate 2 and magnetic lid
Plate 3.
2 activity of magnetic support plate is nested on pedestal 1, and 3 removable cover of magnetic closure is in magnetic 2 top surface of support plate and and magnetic
Property 2 magnetic absorption of support plate fitting.
As shown in Figure 5, Figure 6, the quadrangle of the pedestal 1 is provided with support plate pilot pin 11 matched with magnetic support plate 2,
Multiple product orientation pin holes 12 are offered in pedestal 1, are installed in multiple product orientation pin holes 12 matched with product orientation hole
Product orientation needle 13.The pedestal 1 is provided with 1 or 2 support plate position-limited needle 14 in one side two corners or quadrangle, facilitates magnetism
Support plate 2 is quickly nested on pedestal 1 by support plate position-limited needle 14.The pedestal 1 offers support plate position 15 in the left and right sides,
Magnetic support plate 2 is facilitated to pick and place on pedestal 1.
As shown in Figure 7, Figure 8, the magnetic support plate 2 is a metal plate and is formed in the laminating magnetic material of its bottom
Magnetic support plate 2 offers support plate location hole 21 in the quadrangle of magnetic support plate 2, the production with pedestal 1 is offered in magnetic support plate 2
The matched product orientation needle relief hole 22 of product pilot pin 13 offers and the face each unit product BOT in the left part position of magnetic support plate 2
The face matched product BOT device resigning through slot 23 offers mating with the face each unit product TOP in the right part position of magnetic support plate 2
The face product TOP device resigning through slot 24.The magnetic support plate 2 offer on it the face product TOP matched with product or
The face BOT gold face resigning deep gouge 25, the face product TOP or the face BOT two dimensional code resigning deep gouge 26.The magnetic support plate 2 is in left and right two
Side offers cover board position 27, and magnetic closure 3 is facilitated to pick and place on magnetic support plate 2.
As shown in Figure 9, Figure 10, the magnetic closure 3 is a metal plate, offers lid in the quadrangle of magnetic closure 3
Plate location hole 31 offers product orientation needle relief hole 32 matched with the product orientation needle 13 of pedestal 1 in magnetic closure 3,
The face product TOP device resigning through slot 33 matched with each unit face product TOP and product are offered in the left part position of magnetic closure 3
The face TOP MARK point resigning through slot 34 offers product BOT matched with each unit face product BOT in the right part position of magnetic closure 3
Face device resigning through slot 35 and product BOT face MARK point resigning through slot 36.It is offered on the magnetic closure 3 mating with product
The face product TOP or the face BOT two dimensional code resigning through slot 37.It should be understood that such as the face the TOP MARK point and product of fruit product
When the face TOP device area is adjacent, magnetic closure 3 can step down product TOP face MARK point resigning through slot 34 and product TOP face device
Through slot 33 merges design, correspondingly, product BOT face MARK point resigning through slot 36 and the face product BOT device resigning through slot 35 are adjacent
When combinable design.
As shown in Fig. 2, the utility model is a kind of patch method of SMT patch carrier, comprising the following steps:
Step 1: as shown in figure 11, magnetic support plate 2 being nested on pedestal 1；
Step 2: as shown in Figure 12, Fig. 1 a, Fig. 1 b, a spelling face product TOP 101 being nested with the table on magnetic support plate 2 upwards
The face another spelling product BOT 102 is nested in magnetic support plate upper surface right part position by face left part position upwards；
Step 3: as shown in figure 13, magnetic closure 3 being nested on magnetic support plate 2 and product, product is clamped in magnetism
Between support plate 2 and magnetic closure 3；
Step 4: as shown in figure 14, the magnetic support plate 2 for having packaged product and magnetic closure 3 being removed from pedestal 1, is put into
SMT wire body patch；
Step 5: after the completion of two spell each one side patch of product, removing magnetic closure 3, take out product；
Step 6: magnetic support plate 2 is nested on pedestal 1；
Step 7: as shown in Figure 1 a, 1 b, the face product TOP 101 of the spelling face BOT 102 patch being nested in magnetic upwards
Property 2 upper surface left part position of support plate, the face product BOT 102 of another spelling face TOP 101 patch is nested on magnetic support plate 2 upwards
Surface right part position；
Step 8: magnetic closure 3 being nested on magnetic support plate 2 and product, product is clamped in magnetic support plate 2 and magnetism
Between cover board 3；
Step 9: the magnetic support plate 2 for having packaged product and magnetic closure 3 being removed from pedestal 1, is put into SMT wire body patch
Part；
Step 10: after the completion of two spell the two sides patch of product, removing magnetic closure 3, take out product；
So far, bout SMT patch production is completed, and is repeated above step 1 to 10 and is constantly produced.
By taking flexible circuit board jigsaw shown in FIG. 1 as an example:
(1) original SMT patch production method 1 is that the face TOP, the face BOT production time are respectively about 24s/ times, and every card shares
160 spell flexible circuit board jigsaw, and every card production time is the 160 times+switching Operational preparation time of (face TOP) 24 s *
The face 2.5H+(BOT) 24 160 times=278min of s *, the matching used carrier cost of institute: (about 300 yuan one+(carrier+lid of pedestal
Plate is about) the * 20 set turnover of 450 yuan/set) face * 2(TOP, the face BOT be each a set of)=about 18600 yuan；
(2) face TOP and the face TOP can also be merged set respectively by original SMT patch production method 2 on the basis of existing
Meter, the face BOT and the face BOT merge design, but the face TOP is changed to BOT and looks unfamiliar when producing, and still to have switching towards the Operational preparation time
2.5H/ times, the face the TOP face+TOP, the face the BOT face+BOT production time are respectively about 33s/ times, and every card production time is,
(face the TOP face+TOP) the 33 s * 80 times+switching face the Operational preparation time 2.5H+(BOT face+BOT) 33 s * 80 times=
238min, the matching used carrier cost of institute: (pedestal about 450 yuan one+750 yuan of (carrier+cover board is the about)/set of set * 20 turnover) *
The face 2(TOP, the face BOT are each a set of)=about 30900 yuan；
(3) it being produced using the SMT patch method of the utility model, the face the TOP face+BOT production time is respectively about 33s/ times,
Every card production time is 80 times+(face the TOP face+BOT) 33 80 times=88min of s * of (face the TOP face+BOT) 33 s *, institute
Matching used carrier cost: (pedestal about 450 yuan one+750 yuan of (carrier+cover board is the about)/set of set * 20 turnover) face * 1(TOP,
The face BOT shares a set of)=about 15450 yuan；The SMT patch method of the utility model original SMT patch production method 1 relatively, every card produce
Product improved efficiency 68%, each item number SMT carrier cost can about save 3150 yuan, opposite SMT patch production method 2, every card product
Improved efficiency 63%, each item number SMT carrier cost can about save 15450 yuan.
The above, only the utility model preferred embodiment, therefore the utility model implementation cannot be limited with this
Range should still belong to this reality that is, according to equivalent changes and modifications made by present utility model application the scope of the patents and description
In the range of being covered with new patent.
Claims (7)
1. a kind of SMT patch carrier, it is characterised in that: including pedestal, magnetic support plate and magnetic closure；The magnetic support plate is living
Dynamic to be nested on pedestal, magnetic closure removable cover is bonded in magnetic support plate top surface and with magnetic support plate magnetic absorption；The bottom
The quadrangle of seat be provided with the matched support plate pilot pin of magnetism support plate, multiple product orientation pin holes are offered in pedestal, with
Product orientation needle is installed in the matched multiple product orientation pin holes in product orientation hole；The magnetic support plate be a metal plate simultaneously
Magnetic support plate is formed in the laminating magnetic material of its bottom, offers support plate location hole in the quadrangle of magnetic support plate, is carried in magnetism
Product orientation needle relief hole matched with the product orientation needle of pedestal is offered in plate, the left part position of magnetic support plate offer with
The face each unit product BOT face matched product BOT device resigning through slot is offered in the right part position of magnetic support plate and is produced with each unit
The face the product TOP face matched product TOP device resigning through slot；The magnetic closure is a metal plate, the four of magnetic closure
Angle offers cover board location hole, and product orientation needle matched with the product orientation needle of pedestal is offered in magnetic closure and is stepped down
Hole offers the face product TOP matched with each unit face product TOP device resigning through slot and product in the left part position of magnetic closure
The face TOP MARK point resigning through slot offers the face product BOT matched with each unit face product BOT in the right part position of magnetic closure
Device resigning through slot and product BOT face MARK point resigning through slot.
2. SMT patch carrier according to claim 1, it is characterised in that: the pedestal is in one side two corners or quadrangle
On be provided with 1 or 2 support plate position-limited needle, facilitate magnetic support plate to be quickly nested on pedestal by support plate position-limited needle.
3. SMT patch carrier according to claim 1, it is characterised in that: the pedestal offers load in the left and right sides
Plate facilitates magnetic support plate to pick and place on pedestal position.
4. SMT patch carrier according to claim 1, it is characterised in that: the magnetic support plate offer on it with
The product face matched product TOP or the face BOT gold face resigning deep gouge, the face product TOP or the face BOT two dimensional code resigning deep gouge.
5. SMT patch carrier according to claim 1, it is characterised in that: the magnetic support plate is opened up in the left and right sides
There is cover board position, magnetic closure is facilitated to pick and place on magnetic support plate.
6. SMT patch carrier according to claim 1, it is characterised in that: offered on the magnetic closure and product
The face matched product TOP or the face BOT two dimensional code resigning through slot.
7. SMT patch carrier according to claim 1, it is characterised in that: the product TOP face MARK of the magnetic closure
Point resigning through slot and the face product TOP device resigning through slot merge design, correspondingly, product BOT face MARK point resigning through slot and production
Merge design when the face product BOT device resigning through slot is adjacent.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821194260.7U CN208691677U (en) | 2018-07-26 | 2018-07-26 | SMT patch carrier |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821194260.7U CN208691677U (en) | 2018-07-26 | 2018-07-26 | SMT patch carrier |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208691677U true CN208691677U (en) | 2019-04-02 |
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ID=65882283
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821194260.7U Active CN208691677U (en) | 2018-07-26 | 2018-07-26 | SMT patch carrier |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208691677U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111432557A (en) * | 2020-03-19 | 2020-07-17 | 倪敏跃 | Printed circuit board base material processing device and processing method |
-
2018
- 2018-07-26 CN CN201821194260.7U patent/CN208691677U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111432557A (en) * | 2020-03-19 | 2020-07-17 | 倪敏跃 | Printed circuit board base material processing device and processing method |
| CN111432557B (en) * | 2020-03-19 | 2021-03-19 | 揭阳市美斯特塑胶制品有限公司 | Printed circuit board base material processing device and processing method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 361000 2nd floor, No.19, Xianghai Road, industrial zone (Xiang'an), torch high tech Zone, Xiamen City, Fujian Province Patentee after: Xiamen Hongxin Electronic Technology Group Co., Ltd Address before: 361000, No. 19, No. 1, building No. 2, Xiang Hai Road, Xiamen torch hi tech Zone (Xiangan) Industrial Zone, Fujian Province Patentee before: XIAMEN HONGXIN ELECTRON-TECH Co.,Ltd. |
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| CP03 | Change of name, title or address |