CN208661790U - A kind of knitting needle automatic detection device - Google Patents
A kind of knitting needle automatic detection device Download PDFInfo
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- CN208661790U CN208661790U CN201820924919.3U CN201820924919U CN208661790U CN 208661790 U CN208661790 U CN 208661790U CN 201820924919 U CN201820924919 U CN 201820924919U CN 208661790 U CN208661790 U CN 208661790U
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- knitting needle
- telescopic rod
- display screen
- positioning disk
- column
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Abstract
The utility model discloses a kind of knitting needle automatic detection devices, including bracket, workbench, detection pedestal, feeding mechanism, video camera, material receiving mechanism, micro processor, display screen, power module;Bracket is equipped with workbench, feeding mechanism, detection pedestal, material receiving mechanism, column are successively arranged on workbench, column is equipped with longitudinal rail, and video camera is movably positioned on longitudinal rail by the first telescopic rod, micro processor is set to column upper surface, and display screen is set to column side wall;Detection pedestal includes the second telescopic rod, Hooks coupling universal coupling, knitting needle positioning disk, and material receiving mechanism includes rotating electric machine, picking-up container, and picking-up container is set to below the knitting needle positioning disk.The utility model realizes knitting needle and detects automatically, substantially increases knitting needle detection accuracy and efficiency, avoids the generation of artificial detection false detection rate, saves a large amount of manpower and material resources.
Description
Technical field
The utility model relates to knitting needle technical field more particularly to a kind of knitting needle automatic detection devices.
Background technique
Knitting needle is the core part of Knitting Machinery, various in style, fine structure and complexity, the damage of any one piece of knitting needle
Bad or failure, is likely to the heavy losses for causing knitting to produce.Meanwhile knitting needle, as a kind of easily loss part, annual disappears
Consumption is very big, and the annual market demand up to number picks up hundred million pieces.Manpower screening point is mostly used in the detection method of country's knitting needle at present
Class, detection accuracy and low efficiency, false detection rate are high.
Utility model content
The technical problem to be solved by the utility model is to provide knitting needle automatic detection devices, it can solve the prior art
Middle knitting needle detection accuracy and low efficiency, the high problem of false detection rate.
To achieve the above object, the utility model proposes following technical solutions: a kind of knitting needle automatic detection device, including
Bracket, workbench, detection pedestal, feeding mechanism, video camera, material receiving mechanism, micro processor, display screen, power module;Institute
It states bracket and is equipped with workbench, feeding mechanism, detection pedestal, material receiving mechanism, column are successively arranged on the workbench, it is described vertical
Column is equipped with longitudinal rail, and the video camera is movably positioned on longitudinal rail by the first telescopic rod, the micro computer processing
Device is set to column upper surface, and the display screen is set to column side wall, and video camera is under the action of longitudinal rail and the first telescopic rod
It can carry out upper and lower, forward and backward position adjustment;
The detection pedestal include the second telescopic rod, Hooks coupling universal coupling, knitting needle positioning disk, second telescopic rod one end with
Worktable upper surface connection, the second telescopic rod other end is successively linked in sequence with Hooks coupling universal coupling, knitting needle positioning disk, described
Knitting needle positioning disk is disc-shape, and knitting needle positioning disk upper surface is equipped with groove;Positioning plate is equipped in the groove, it is described fixed
Position plate is flexibly connected with groove, and third telescopic rod is arranged below in the positioning plate;
The feeding mechanism includes knitting needle Storage Box, flank of tooth scroll wheel, telescopic feed rail, driving motor, the driving
Motor is connect with flank of tooth scroll wheel by bearing;Sloping baffle is equipped in the knitting needle Storage Box, the sloping baffle is higher by one
End is set to knitting needle Storage Box inner sidewall upper end, and the sloping baffle is set to knitting needle Storage Box inner wall bottom compared with bottom one end, described to incline
It is knitting needle accommodating chamber above slanting baffle, is driving motor accommodating chamber below the sloping baffle, the sloping baffle is compared with bottom one end
Knitting needle Storage Box inner wall bottom between another inner sidewall opposite with inner sidewall where sloping baffle higher end is equipped with opening,
Geared surface scroll wheel is arranged in the opening, and the inter-lobe clearance space of the flank of tooth scroll wheel is slightly larger than knitting needle volume to be detected,
The flank of tooth scroll wheel surveys lower section and is equipped with telescopic feed rail, and the telescopic feed rail width is maximum slightly larger than knitting needle to be detected
Width;
The material receiving mechanism includes rotating electric machine, picking-up container, is equipped with partition in the picking-up container, and the partition is by picking-up container
Inside is divided into qualified product storage chamber, substandard products storage chamber, and the picking-up container is set to below knitting needle positioning disk;
The micro processor respectively with video camera, display screen, the first telescopic rod, the second telescopic rod, Hooks coupling universal coupling,
Third telescopic rod, driving motor, rotating electric machine, telescopic feed rail, power module control connection;
The power module respectively with video camera, micro processor, display screen, the first telescopic rod, the second telescopic rod, ten thousand
Its power supply is connected as to shaft coupling, third telescopic rod, driving motor, rotating electric machine, telescopic feed rail.
Further, the flank of tooth scroll wheel is single roll wheel, and rotating direction is to telescopic feed rail direction.
Further, the groove long side length is greater than knitting needle length to be detected, and the groove bond length is greater than to be checked
Survey knitting needle maximum gauge.
Further, the positioning plate is equipped with pressure sensor, and whether the pressure sensor induction material is correct
It is delivered in groove;
Further, the display screen is touching display screen.
Compared with prior art, the utility model has the beneficial effects that: the utility model is sent automatically by feeding mechanism
Material into detection pedestal, after acquiring knitting needle contour images information to be detected by video camera, by with standard knitting needle part profile diagram
As being compared, knitting needle product quality to be detected is detected;After detection, by material receiving mechanism, by knitting needle to be detected
Be delivered to the qualified product storage chamber or product storage chamber in of discharging, at the same micro processor to knitting needle material qualification rate by the gross into
Row statistics, and shown by display screen, it realizes knitting needle and detects automatically, substantially increase knitting needle detection accuracy and efficiency, avoid
The generation of artificial detection false detection rate, saves a large amount of manpower and material resources.
Detailed description of the invention
Fig. 1 is a kind of axonometric drawing of knitting needle automatic detection device of the utility model.
Fig. 2 is a kind of right view of knitting needle automatic detection device of the utility model.
Fig. 3 is a kind of rearview of knitting needle automatic detection device of the utility model.
Fig. 4 is a kind of main view of knitting needle automatic detection device of the utility model.
Fig. 5 is a kind of top view of knitting needle automatic detection device of the utility model.
Fig. 6 is a kind of left view of knitting needle automatic detection device of the utility model.
Fig. 7 is the enlarged structure schematic diagram of detection pedestal in a kind of knitting needle automatic detection device of the utility model.
Fig. 8 is the enlarged structure schematic diagram of material receiving mechanism in a kind of knitting needle automatic detection device of the utility model.
Each label is as follows with component names corresponding relationship:
1, bracket;2, workbench;3, detection pedestal;3001, the second telescopic rod;3002, Hooks coupling universal coupling;3003, knitting needle
Positioning disk;3004, groove;3005, positioning plate;3006, third telescopic rod;3007, pressure sensor;3008, fixed pedestal;4,
Feeding mechanism;4001, knitting needle Storage Box;4002, flank of tooth scroll wheel;4003, telescopic feed rail;4004, driving motor;
4005, sloping baffle;4006, material inductor;4007, buzzer siren;4008, under-chassis;5, video camera;6, material receiving mechanism;
6001, rotating electric machine;6002, picking-up container;6003, partition;6004, rotary shaft;6005, fixed pedestal;7, micro processor;
7, display screen;9, power module;10, column;11, longitudinal rail;12, the first telescopic rod;13, display screen.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
Embodiment
Refering to Figure 1, a kind of knitting needle automatic detection device, which is characterized in that including bracket 1, workbench 2, detection
Pedestal 3, feeding mechanism 4, video camera 5, material receiving mechanism 6, micro processor 7, display screen 8, power module 9;On the bracket 1
Equipped with workbench 2, feeding mechanism 4, detection pedestal 3, material receiving mechanism 6, column 10 are successively arranged on the workbench 2, it is described vertical
Column 10 is equipped with longitudinal rail 11, and the video camera 5 is movably positioned on longitudinal rail 11 by the first telescopic rod 12, described micro-
Computer processor 7 is set to 10 upper surface of column, and the display screen 13 is set to column side wall;Video camera 5 is in longitudinal rail 11 and
Upper and lower, forward and backward position adjustment can be carried out under the action of one telescopic rod 12;
Wherein, the display screen 13 is touch display screen;
The detection pedestal 3 includes the second telescopic rod 3001, Hooks coupling universal coupling 3002, knitting needle positioning disk 3003, fixed base
Seat 3008, described second telescopic rod, 3001 one end are connect by fixed pedestal 3008 with 2 upper surface of workbench, and described second is flexible
3001 other end of bar is successively linked in sequence with Hooks coupling universal coupling 3002, knitting needle positioning disk 3003, and the knitting needle positioning disk 3003 is
Disc-shape, 3003 upper surface of knitting needle positioning disk are equipped with groove 3004;Positioning plate 3005, institute are equipped in the groove 3004
It states positioning plate 3005 to be flexibly connected with groove 3004, third telescopic rod 3006 is arranged below in the positioning plate 3005;Wherein, described
3005 cross-sectional area of positioning plate is identical as 3004 cross-sectional area of groove;
Wherein, 3004 long side length of groove is greater than knitting needle maximum length to be detected, 3004 bond length of groove
Greater than knitting needle maximum gauge to be detected;
Wherein, the positioning plate 3005 is equipped with pressure sensor 3007 and answers whether material is correctly delivered to groove 3004
It is interior;
The feeding mechanism 4 includes knitting needle Storage Box 4001, flank of tooth scroll wheel 4002, telescopic feed rail 4003, driving
Motor 4004, the driving motor 4004 are connect with flank of tooth scroll wheel 4002 by bearing;It is set in the knitting needle Storage Box 4001
There is sloping baffle 4005,4005 higher end of sloping baffle is set to 4001 inner sidewall upper end of knitting needle Storage Box, the inclination
Baffle 4005 is set to 4001 inner wall bottom of knitting needle Storage Box compared with bottom one end, is knitting needle accommodating chamber above the sloping baffle 4005,
It is driving motor accommodating chamber below the sloping baffle 4005, the sloping baffle 4005 is higher by one compared with bottom one end and sloping baffle
Knitting needle Storage Box inner wall bottom between the opposite another inner sidewall of inner sidewall where end is equipped with opening, and the opening is provided with
The inter-lobe clearance space of flank of tooth scroll wheel 4002, the flank of tooth scroll wheel 4002 is slightly larger than knitting needle volume to be detected, the flank of tooth
Scroll wheel surveys lower section and is equipped with telescopic feed rail 4003;
Wherein, 4003 width of telescopic feed rail is slightly larger than knitting needle maximum width to be detected;
Wherein, the flank of tooth scroll wheel 4002 is single roll wheel, and rotating direction is to telescopic feed rail direction;
Wherein, material inductor 4006 is additionally provided in knitting needle Storage Box 4001, knitting needle Storage Box 4001 is equipped with buzzing report
Alert device 4007, micro processor 7 are connected with material inductor 4006, the control of buzzer siren 4007 respectively, when knitting needle stores
In box 4001 when material deficiency, prompting staff capable of automatic alarm feeds or shuts down in time;
Wherein, under-chassis 4008 is equipped with below the knitting needle Storage Box 4001, the knitting needle Storage Box 4001 passes through under-chassis
4008 are fixed on workbench 2;
The material receiving mechanism 6 includes rotating electric machine 6001, picking-up container 6002, rotary shaft 6004, the rotating electric machine 6001
It is connect by rotary shaft 6004 with picking-up container 6002, is equipped with partition 6003 in the picking-up container 6002, the partition 6003 will connect
It is divided into qualified product storage chamber, substandard products storage chamber inside hopper 6002, the picking-up container 6002 is set to 3003 lower section of knitting needle positioning disk;
The material receiving mechanism is fixed by fixed pedestal 6005 and worktable upper surface 2;
The micro processor 7 respectively with video camera 5, display screen 13, the first telescopic rod 12, the second telescopic rod 3001,
Hooks coupling universal coupling 3002, third telescopic rod 3006, driving motor 4004, rotating electric machine 6001, telescopic feed rail 4006, power supply
The control connection of module 9;
The power module 9 is stretched with video camera 5, micro processor 7, display screen 13, the first telescopic rod 12, second respectively
Contracting bar 3001, Hooks coupling universal coupling 3002, third telescopic rod 3006, driving motor 4004, rotating electric machine 6001, telescopic feed rail
4006 are connected as its power supply.
Working principle: knitting needle to be detected is placed in knitting needle Storage Box 4001 by staff, and the control of micro processor 7 is driven
Dynamic motor 4004 drives 4002 single roll of flank of tooth scroll wheel, and single knitting needle to be detected is conveyed by telescopic feed rail 4006
In groove 3004 into knitting needle positioning disk 3003, if single knitting needle to be detected is correctly delivered to groove 3004, pressure
Sensor 3007 sends a signal to micro processor 7, and microcomputer controller 7, which controls third telescopic rod 3006, makes positioning plate 3005
It moves up and down, keeps positioning plate 3005 and 3003 upper surface of knitting needle positioning disk horizontal;When positioning plate 3005 moves to and knitting needle positioning disk
After 3003 upper surfaces are horizontal, microcomputer controller 7 controls video camera 5 can under the action of longitudinal rail 11 and the first telescopic rod 12
Upper and lower, forward and backward position adjustment is carried out, shoots knitting needle front, rear, left and right image, microcomputer controller 7 is knitted what video camera obtained
Needle contour images are compared with the standard knitting needle part contour images stored in microcomputer controller 7, and whether detection knitting needle is qualified;
If knitting needle to be detected is pieces O.K., microcomputer controller 7 controls rotating electric machine 6001 and stores up the qualified product in picking-up container 6002
It deposits chamber to rotate to 3003 lower section of knitting needle positioning disk, then microcomputer controller controls the second telescopic rod 3001, Hooks coupling universal coupling
3002, keep knitting needle positioning disk 3003 mobile and tilt down, the pieces O.K. on positioning plate 3005 is delivered to qualified product storage chamber
It is interior;If knitting needle to be detected is non-pieces O.K., microcomputer controller 7 controls rotating electric machine 6001 for the substandard products in picking-up container 6002
Storage chamber is rotated to 3003 lower section of knitting needle positioning disk, and then microcomputer controller controls the second telescopic rod 3001, Hooks coupling universal coupling
3002, keep knitting needle positioning disk 3003 mobile and tilt down, the non-pieces O.K. on positioning plate 3005 is delivered to substandard products storage chamber
It is interior;After knitting needle to be detected is delivered in picking-up container 6002, microcomputer controller 7 continues to control the driving flank of tooth of driving motor 4004
Single knitting needle to be detected is delivered in knitting needle positioning disk 3003 by 4002 single roll of scroll wheel by telescopic feed rail 4006
Groove 3004 in, into next knitting needle detect cyclic process;After the material in knitting needle Storage Box 4001 all detection,
Microcomputer controller 7 controls buzzer siren 4007 and alarms, and staff is reminded to feed or shut down in time;It is micro- after detection
Computer controller shows this batch detection qualification rate by display screen 13.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is understood that these embodiments can be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaired
Change, replacement and variant, the scope of the utility model is defined by the appended claims and the equivalents thereof.
Claims (5)
1. a kind of knitting needle automatic detection device, which is characterized in that including bracket, workbench, detection pedestal, feeding mechanism, camera shooting
Machine, material receiving mechanism, micro processor, display screen, power module;The bracket is equipped with workbench, on the workbench according to
Secondary to be equipped with feeding mechanism, detection pedestal, material receiving mechanism, column, the column is equipped with longitudinal rail, and the video camera passes through the
One telescopic rod is movably positioned on longitudinal rail, and the micro processor is set to column upper surface, and the display screen is set to vertical
Column side wall;
The detection pedestal includes the second telescopic rod, Hooks coupling universal coupling, knitting needle positioning disk, second telescopic rod one end and work
The connection of platform upper surface, the second telescopic rod other end are successively linked in sequence with Hooks coupling universal coupling, knitting needle positioning disk, the knitting needle
Positioning disk is disc-shape, and knitting needle positioning disk upper surface is equipped with groove;Positioning plate, the positioning plate are equipped in the groove
It is flexibly connected with groove, third telescopic rod is arranged below in the positioning plate;
The feeding mechanism includes knitting needle Storage Box, flank of tooth scroll wheel, telescopic feed rail, driving motor, the driving motor
It is connect with flank of tooth scroll wheel by bearing;Sloping baffle is equipped in the knitting needle Storage Box, the sloping baffle higher end is set
In knitting needle Storage Box inner sidewall upper end, the sloping baffle is set to knitting needle Storage Box inner wall bottom, the inclination gear compared with bottom one end
Be knitting needle accommodating chamber above plate, be driving motor accommodating chamber below the sloping baffle, the sloping baffle compared with bottom one end with incline
Knitting needle Storage Box inner wall bottom between the opposite another inner sidewall of inner sidewall where slanting baffle higher end is equipped with opening, described
Geared surface scroll wheel is arranged in opening, and the inter-lobe clearance space of the flank of tooth scroll wheel is slightly larger than knitting needle volume to be detected, described
Flank of tooth scroll wheel surveys lower section and is equipped with telescopic feed rail;
The material receiving mechanism includes rotating electric machine, picking-up container, is equipped with partition in the picking-up container, the partition will be inside picking-up container
It is divided into qualified product storage chamber, substandard products storage chamber, the picking-up container is set to below knitting needle positioning disk;
The micro processor respectively with video camera, display screen, the first telescopic rod, the second telescopic rod, Hooks coupling universal coupling, third
Telescopic rod, driving motor, rotating electric machine, telescopic feed rail, power module control connection;The power module respectively with camera shooting
Machine, micro processor, display screen, the first telescopic rod, the second telescopic rod, Hooks coupling universal coupling, third telescopic rod, driving motor,
Rotating electric machine, telescopic feed rail are connected as its power supply.
2. a kind of knitting needle automatic detection device as described in claim 1, which is characterized in that the flank of tooth scroll wheel is unidirectional rolling
Driving wheel, rotating direction are to telescopic feed rail direction.
3. a kind of knitting needle automatic detection device as described in claim 1, which is characterized in that the groove long side length be greater than to
Knitting needle maximum length is detected, the groove bond length is greater than knitting needle maximum gauge to be detected.
4. a kind of knitting needle automatic detection device as described in claim 1, which is characterized in that the positioning plate is passed equipped with pressure
Sensor.
5. a kind of knitting needle automatic detection device as described in claim 1, which is characterized in that the display screen is touch display
Screen.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201820924919.3U CN208661790U (en) | 2018-06-14 | 2018-06-14 | A kind of knitting needle automatic detection device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201820924919.3U CN208661790U (en) | 2018-06-14 | 2018-06-14 | A kind of knitting needle automatic detection device |
Publications (1)
Publication Number | Publication Date |
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CN208661790U true CN208661790U (en) | 2019-03-29 |
Family
ID=65825003
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CN201820924919.3U Active CN208661790U (en) | 2018-06-14 | 2018-06-14 | A kind of knitting needle automatic detection device |
Country Status (1)
Country | Link |
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CN (1) | CN208661790U (en) |
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2018
- 2018-06-14 CN CN201820924919.3U patent/CN208661790U/en active Active
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