Utility model content
The utility model embodiment provides a kind of plasmasphere spray equipment, can solve above-mentioned technical problem.Specific skill
Art scheme is as follows:
The utility model embodiment provides a kind of plasmasphere spray equipment, and the plasmasphere spray equipment includes:
For place the loading mechanism of body to be sprayed, control mechanism, the positioning detection mechanism being electrically connected with the control mechanism and wait from
Sub- spraying mechanism;
The positioning detection mechanism is set in the loading mechanism, for limiting to the body to be sprayed, and detects institute
State the location information of body to be sprayed, the location information are as follows: coating surface to be painted and the detection and localization machine on the body to be sprayed
Relative position information between structure;
The control mechanism is used for according to the positioning detection mechanism location information detected, control it is described it is equal from
Sub- spraying mechanism sprays the coating surface to be painted.
In a kind of possible design, the positioning detection mechanism include: the locating piece being set in the loading mechanism,
And it is set to the detection and localization unit on the locating piece;
The locating piece is for limiting the body to be sprayed;
The detection and localization unit is electrically connected with the control mechanism.
In a kind of possible design, the first limiting slot is formed between the locating piece and the loading mechanism, described
One limiting slot is for limiting the body to be sprayed.
In a kind of possible design, be provided with the second limiting slot on the locating piece, second limiting slot for pair
The body to be sprayed is limited.
In a kind of possible design, the locating piece includes the multiple positioning regions being set in the loading mechanism, more
One is surrounded between a positioning region for placing the installing zone of the body to be sprayed;
After the body to be sprayed is placed in the installing zone, the edge of the body to be sprayed and multiple positioning region phases
It supports.
In a kind of possible design, the detection and localization unit includes: for detecting the more of the body edge to be sprayed
A linear light source, the linear light source are electrically connected with the control mechanism.
In a kind of possible design, the loading mechanism includes: article carrying platform, the branch for being used to support the article carrying platform
Support;
The positioning detection mechanism is set on the article carrying platform, and the control mechanism is set under support frame as described above
Side.
In a kind of possible design, the plasma spraying mechanism includes: sequentially connected plasma nozzle, plasma
Feed-line, plasma generation unit and position adjustment unit;
The position adjustment unit is set on support frame as described above;
The plasma nozzle is set in the position adjustment unit;
The plasma generation unit and the position adjustment unit are electrically connected with the control mechanism.
In a kind of possible design, the position adjustment unit for adjust the plasma nozzle in a first direction,
Between second direction, third direction, the first direction and the second direction, the first direction and the third direction it
Between, between the second direction and the third direction or the first direction and the second direction and the third party
Position between;
The first direction, the second direction, the third direction are vertical two-by-two.
In a kind of possible design, the plasmasphere spray equipment further include: be electrically connected with the control mechanism
Dust collection mechanism.
In a kind of possible design, the dust collection mechanism includes: that the dust collection mechanism includes: sequentially connected dust suction
Mouth, dust suction pipeline, dust suction power unit;
The dust absorption nozzle is set in the position adjustment unit, synchronous with the plasma nozzle adjustable;
The dust suction power unit is electrically connected with the control mechanism.
In a kind of possible design, the plasmasphere spray equipment further include: for fixing the body to be sprayed
Fixed mechanism.
In a kind of possible design, the fixed mechanism includes: vacuum suction power unit, multiple aspiration lines, sets
The multiple suction holes being placed in the loading mechanism;
One end of the aspiration line is connected to the suction hole, and the other end is connected to the vacuum suction power unit;
The vacuum suction power unit is electrically connected with the control mechanism.
Technical solution bring beneficial effect provided by the embodiment of the utility model includes at least:
Plasmasphere spray equipment provided by the embodiment of the utility model, by the way that loading mechanism is arranged, to detection and localization
Mechanism and body to be sprayed are supported.The body to be sprayed being placed in loading mechanism limit by positioning detection mechanism solid
It is fixed, and the location information of detection body to be sprayed, plasma spraying mechanism tune is controlled according to the location information convenient for control mechanism
Whole position is sprayed with accurately treating spray-coating surface, avoids the waste of plasma.To sum up, plasmasphere spraying dress
It sets and can be realized automatic spraying, accurately treat spray-coating surface and positioned, improve the quality and production efficiency of sprayed product, keep away
The waste of plasma is exempted from, body to be sprayed will not be damaged.
Specific embodiment
Unless otherwise defined, all technical terms used in the utility model embodiment all have and those skilled in the art
Normally understood identical meaning.To keep the purpose of this utility model, technical solution and advantage clearer, below in conjunction with attached
Figure is described in further detail the utility model embodiment.
On the one hand, the utility model embodiment provides a kind of plasmasphere spray equipment, as shown in Fig. 1, this it is equal from
Sublayer spray equipment includes: for placing the loading mechanism 1 of body M to be sprayed, control mechanism 2, determining with what control mechanism 2 was electrically connected
Position detecting mechanism 3 and plasma spraying mechanism 4.Wherein, positioning detection mechanism 3 is set in loading mechanism 1, for to be sprayed
Body M limit, and detect the location information of body M to be sprayed, the location information are as follows: coating surface M01 to be painted and positioning on body M to be sprayed
Relative position information between testing agency 3.Control mechanism 2 is used for according to the location information detected of positioning detection mechanism 3, control
Plasma spraying mechanism 4 processed treats spray-coating surface M01 and is sprayed.
The working principle of plasmasphere spray equipment provided by the embodiment of the utility model is described below:
In use, body M to be sprayed (such as solar cell module or terminal box) is placed in loading mechanism 1.Manually
Control positioning detection mechanism 3 limits body M to be sprayed, and body M to be sprayed is fixed in loading mechanism 1.Detection and localization
Mechanism 3 detects the location information of body M to be sprayed, that is, the coating surface M01 to be painted on body M to be sprayed and between positioning detection mechanism 3
Relative position information, and the signal of the location information is fed back into control mechanism 2.Control mechanism 2 is according to 3 institute of positioning detection mechanism
The location information of detection, control plasma spraying mechanism 4 treat spray-coating surface M01 and are sprayed.
After to be sprayed, plasma spraying mechanism 4 can be controlled by control mechanism 2 and positioning detection mechanism 3 stops work
Make.Then, by body M to be sprayed by being unloaded in loading mechanism 1.
It is understood that coating surface M01 to be painted is the sun when body M to be sprayed is solar cell module or terminal box
Face to be pasted on energy battery component or terminal box.Relative position information between coating surface M01 to be painted and positioning detection mechanism 3 refers to
: relative angle and range information between the central point or edge and positioning detection mechanism 3 of coating surface M01 to be painted.Also,
It is understood that the shape of coating surface M01 to be painted is the regular texture with central point.
The position between coating surface M01 to be painted due to body M to be sprayed and thereon is relatively determining, so, when determine to
Behind the position for spraying body M, that is, it can determine the position of face M01 to be sprayed.
Plasmasphere spray equipment provided by the embodiment of the utility model, by the way that loading mechanism 1 is arranged, to detection and localization
Mechanism 3 and body M to be sprayed are supported.The body M to be sprayed being placed in loading mechanism 1 is carried out by positioning detection mechanism 3
Limit is fixed, and the location information of detection body M to be sprayed, controls plasma spray according to the location information convenient for control mechanism 2
It applies mechanism 4 and adjusts position, sprayed with accurately treating spray-coating surface M01, avoid waste plasma.To sum up, this it is equal from
Sublayer spray equipment can be realized automatic spraying, accurately treats spray-coating surface M01 and is positioned, improves the quality of sprayed product
And production efficiency, the waste of plasma is avoided, body M to be sprayed will not be damaged.
In addition, when being provided with multiple coating surface M01 to be painted on body M to be sprayed, it can be certainly by the plasma spray apparatus
The position of dynamicization ground adjustment plasma nozzle 401, it is to be sprayed by once loading to be sprayed to multiple coating surface M01 to be painted
Body M can spray multiple coating surface M01 to be painted, further increase the quality and production efficiency of sprayed product.
As an example, body M to be sprayed is solar cell module or terminal box.It is mentioned using the utility model embodiment
The plasma spray apparatus of confession can accurately spray the coating surface M01 to be painted on body M to be sprayed, improve solar battery
The quality and production efficiency of component or terminal box, avoid the waste of plasma, will not damage solar cell module or connect
Wire box.
Above-mentioned to refer to, positioning detection mechanism 3 can not only fix body M to be sprayed, also can detect to be sprayed
The location information of body M.As an example, as shown in attached drawing 2 and attached drawing 3, positioning detection mechanism 3 includes: to be set to material holder
Locating piece 301 on structure 1 and the detection and localization unit 302 being set on locating piece 301;Locating piece 301 is used for to be sprayed
Body M is limited;Detection and localization unit 302 is electrically connected with control mechanism 2.Detection and localization unit 302 is for detecting body M to be sprayed
On coating surface M01 and detection and localization unit to be painted between relative position information.
Wherein, there are many modes that locating piece 301 limits body M to be sprayed, under the premise of based on setting is easy,
Provide following several examples:
Illustratively, as shown in Fig. 3, the first limiting slot 3011, the first limit are formed between locating piece 301 and loading mechanism 1
Position slot 3011 is for limiting body M to be sprayed.
When placing body M to be sprayed in loading mechanism 1, the edge of body M to be sprayed is made to be limited in locating piece 301 and material holder
In the first limiting slot 3011 formed between structure 1, it can be realized and body M to be sprayed is fixed in loading mechanism 1, in favor of the later period
Plasma spraying is carried out to it.After spraying, the edge of body M to be sprayed can be extracted by the first limiting slot 3011, into one
Step is unloaded body M to be sprayed by loading mechanism 1.
The above-mentioned mode limited to body M to be sprayed is simple, between body M to be sprayed and locating piece 301 easy to accomplish
Dismounting.Above-mentioned first limiting slot 3011 can limit the body M to be sprayed of plate, and make loading mechanism 1 with it is to be sprayed
Body M contacts with each other, to give the good enabling capabilities of body M to be sprayed.
Illustratively, as shown in Fig. 4, the second limiting slot 3012 is provided on locating piece 301, the second limiting slot 3012 is used for
Body M to be sprayed is limited.
The above-mentioned mode limited to body M to be sprayed is simple, between body M to be sprayed and locating piece 301 easy to accomplish
Dismounting.Also, above-mentioned locating piece 301 can limit the body M to be sprayed of rule or irregular structure, expand this reality
With the use scope for the plasmasphere spray equipment that new embodiment provides.
Illustratively, as shown in Fig. 5, locating piece 301 includes the multiple positioning regions 3013 being set in loading mechanism 1, more
One is surrounded between a positioning region 3013 for placing the installing zone of body M to be sprayed;After body M to be sprayed is placed in installing zone,
The edge of body M to be sprayed offsets with multiple positioning regions 3013.
Above-mentioned set-up mode is simple, is limited by cooperating between multiple positioning regions 3013 to body M to be sprayed, energy
It is enough that body M to be sprayed is limited in loading mechanism 1, moreover, facilitating body M to be sprayed by being dismantled in loading mechanism 1.
Wherein, detection and localization unit 302 can be selected as a variety of, can be realized the coating surface M01 to be painted detected on body M to be sprayed
With the relative position information between detection and localization unit 302.As an example, detection and localization unit 302 includes: to be used for
Multiple linear light sources at the edge body M to be sprayed are detected, linear light source is electrically connected with control mechanism 2.
It is understood that the position of linear light source determine it is constant, after body M to be sprayed is placed in loading mechanism 1,
When the light that linear light source issues is blocked by the edge of body M to be sprayed, then control mechanism 2 will obtain linear light source and be blocked letter
Number.When the light that linear light source issues cannot be blocked by the edge of body M to be sprayed, illustrate that body M to be sprayed does not reach corresponding
Position.Cooperated by multiple linear light sources, the position of body M to be sprayed can be determined.When control mechanism 2 determines multiple linear light source institutes
After the light of sending is blocked by body M to be sprayed, then the signal is fed back into control mechanism 2, control mechanism 2 is done according to the signal
The movement of other mechanisms is controlled out.
Detection and localization unit 302 is arranged such, can be accurately determined the position of body M to be sprayed, conducive to thereon to
Spray-coating surface M01 carries out that spraying is precisely located.
Both wherein, detection and localization unit 302 can be set in several ways on locating piece 301, it is contemplated that facilitate
Between dismounting, provide following example:
Illustratively, detection and localization unit 302 is fixed on locating piece 301 by fastener.Wherein, fastener can be spiral shell
Bolt.
Illustratively, detection and localization unit 302 is connected on locating piece 301.
Specifically, it is provided with clamping groove on locating piece 301, clamping portion is provided on detection and localization unit 302, by making card
Socket part is connected in clamping groove, realizes the connection between detection and localization unit 302 and locating piece 301.By being detached from clamping portion
Clamping groove realizes the disassembly between detection and localization unit 302 and locating piece 301.
Above-mentioned to refer to, loading mechanism 1 is used to support positioning detection mechanism 3 and body M to be sprayed.In view of loading mechanism 1 has
There is the features such as structure is simple, good supporting force, as shown in Fig. 1, loading mechanism 1 may include: article carrying platform 101, be used to support
The support frame 102 of article carrying platform 101;Positioning detection mechanism 3 is set on article carrying platform 101, and control mechanism 2 is set to support frame
102 lower section.
Wherein, support frame 102 can be set to engraved structure, and control mechanism 2 can be set in support frame 102, this is not
Installation space is only reduced, support frame 102 also plays a protective role to control mechanism 2.
Wherein, the locating piece 301 of positioning detection mechanism 3 can be set in several ways on article carrying platform 101, citing
For, alternatively, locating piece 301 is bonded on article carrying platform 101.Alternatively, locating piece 301 is welded on article carrying platform 101.Or
Person, locating piece 301 are connected on article carrying platform 101.
In the utility model embodiment, plasma spraying mechanism 4 can be set to diversified forms, as an example,
As shown in Figure 1 and Figure 2, plasma spraying mechanism 4 includes: sequentially connected plasma nozzle 401, plasma feed-line
402, plasma generation unit 403 and position adjustment unit 404;Position adjustment unit 404 is set on support frame 102;Deng
Iron nozzle 401 is set in position adjustment unit 404;Plasma generation unit 403 and position adjustment unit 404 with control
Mechanism 2 is electrically connected.
Control mechanism 2 controls position adjustment unit 404 and adjusts position, and then has adjusted the plasma nozzle being arranged on
401 position.Control mechanism 2 control plasma generation unit 403 work, plasma by plasma feed-line 402 to
Plasma nozzle 401, and spray.
Wherein, position adjustment unit 404 can be a variety of components that can be realized position adjustment, and being based on, controllability is good,
Under the premise of position Adjustment precision is high, position adjustment unit 404 can for for adjust plasma nozzle 401 in a first direction,
Between second direction, third direction, first direction and second direction, between first direction and third direction, second direction and the
Position between three directions or between first direction and second direction and third direction;First direction, second direction, third
Direction is vertical two-by-two.
Wherein, first direction, second direction, third direction can be respectively along three X-axis, Y-axis, Z axis directions.
Specifically, position adjustment unit 404 can be three axle robert.Three axle robert is machinery known in the art
Component can be adjusted along three X-axis, Y-axis, Z axis directions, in favor of precisely adjust plasma nozzle 401 with it is to be sprayed
Relative position between the M01 of face.
Wherein, three axle robert includes: hand and moving cell.Moving cell is electrically connected with control mechanism 2, hand setting
On moving cell, plasma nozzle 401 and dust absorption nozzle 501 are all set on hand.Under the control of control mechanism 2, movement
Unit drives hand that can move in three-dimensional space, and then plasma nozzle 401 is with hand exercise, to adjust plasma nozzle
401 position.
In Plasma Spraying Process Using, it is inevitably generated smog and dust, it is contemplated that smog and dust is avoided to spread
The health of field worker is damaged into air, as shown in Fig. 1, plasmasphere spray provided by the embodiment of the utility model
Coating device further include: the dust collection mechanism 5 being electrically connected with control mechanism 2.
Wherein, dust collection mechanism 5 can be set to diversified forms, as an example, as shown in Figure 1 and Figure 2, dust suction
Mechanism 5 includes: sequentially connected dust absorption nozzle 501, dust suction pipeline 502, dust suction power unit 503;Dust absorption nozzle 501 is set to position
It is synchronous with plasma nozzle 401 adjustable on adjustment unit 404;Dust suction power unit 503 is electrically connected with control mechanism 2.
When controlling dust suction power unit 503 by control mechanism 2 and carrying out dust suction work, then the pumping of dust suction power unit 503
Suction aspirates smog and dust by dust suction pipeline 502 and dust absorption nozzle 501.
It is understood that dust absorption nozzle 501 is arranged close to plasma nozzle 401, in order to be able to sufficiently aspirate spray coated
The smog and dust generated in journey.The position that plasma spraying mechanism 4 adjusts plasma nozzle 401 is controlled by control mechanism 2
When, the position of dust absorption nozzle 501 is synchronized to adjust, sufficiently to aspirate smog and dust.
Wherein, dust suction pipeline 502 can be flexible pipe line, so that dust absorption nozzle 501 is with the position of plasma nozzle 401
It adjusts and moves.Dust suction pipeline 502 can also be for metal pipe line flexible.
As an example, dust suction power unit 503 includes: shell, the motor and blade that are set in shell.Pass through electricity
Machine band movable vane piece rotation generates negative pressure and generates suction power.Wherein, motor is electrically connected with control mechanism 2, passes through control mechanism 2
The revolving speed of controllable motor and steering.
In view of due to the vibration of all parts, inevitably making body M to be sprayed in carrying out Plasma Spraying Process Using
Displacement, influences the accurate positioning and spraying to its coating surface M01 to be painted, as an example, as shown in Fig. 6, the utility model
The plasmasphere spray equipment that embodiment provides further include: for fixing the fixed mechanism 6 of body M to be sprayed.
Wherein, fixed mechanism 6 can also be electrically connected for by manually controlling fixed body M to be sprayed with control mechanism 2
It connects, can be realized automation control.
By the mating reaction of fixed mechanism 6 and positioning detection mechanism 3, body M to be sprayed can be firmly fixed at load
It in object mechanism 1, avoids under vibration or external forces, body M displacement to be sprayed.After spraying, pass through control mechanism 2
It controls fixed mechanism 6 to disappear to the active force of body M to be sprayed, and then is conducive to the disassembly to body M to be sprayed.
Wherein, body M to be sprayed can be fixed in loading mechanism 1 by fixed mechanism 6 by diversified forms, based on controllable
Property is good, under the premise of fixing-stable, provides following example:
As shown in Fig. 6, fixed mechanism 6 includes: vacuum suction power unit 601, multiple aspiration lines 602, is set to
Multiple suction holes 603 in loading mechanism 1;One end of aspiration line 602 is connected to suction hole 603, the other end and vacuum suction
Power unit 601 is connected to, referring to attached drawing 2;Vacuum suction power unit 601 is electrically connected with control mechanism 2.
After body M to be sprayed is placed in loading mechanism 1, when fixed mechanism 6 works, control mechanism 2 controls vacuum suction
Power unit 601 vacuumizes, and vacuum suction power unit 601 is aspirated by aspiration line 602 and suction hole 603, with benefit
In being adsorbed in body M to be sprayed in loading mechanism 1, even if body M to be sprayed is stable in loading mechanism 1.
In the utility model embodiment, control mechanism 2 includes: and detection and localization unit 302, plasma generation unit
403 and the control unit that is electrically connected of position adjustment unit 404, dust suction power unit 503, and be sleeved on outer outside control unit
Shell.As an example, control mechanism 2 can be electric cabinet.
On the other hand, the utility model embodiment additionally provides the above-mentioned any plasmasphere spray equipment referred to too
Application in positive energy power generator production, wherein device of solar generating includes: the solar cell module of bonding connection and connects
Wire box, the application include:
It in the face to be pasted of solar cell module and/or is connect by the above-mentioned any plasmasphere spray equipment referred to
The face to be pasted of wire box sprays plasmasphere.
That is, only plasmasphere is sprayed in the face to be pasted of solar cell module, alternatively, only in the face to be pasted of terminal box
Plasmasphere is sprayed, alternatively, spraying plasma simultaneously in the face to be pasted of solar cell module and the face to be pasted of terminal box
Layer.
By the above-mentioned any plasmasphere spray equipment referred to can automatically, accurately in solar battery group
Plasmasphere is sprayed between part and terminal box, to improve the connection dynamics between solar cell module and terminal box.
The foregoing is merely the illustrative embodiments of the utility model, the protection model that is not intended to limit the utility model
It encloses, within the spirit and principle of the utility model, any modification, equivalent replacement, improvement and so on should be included in this
Within the protection scope of utility model.