CN208643097U - A kind of automatic spraying machine for concrete guardrail coating - Google Patents
A kind of automatic spraying machine for concrete guardrail coating Download PDFInfo
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- CN208643097U CN208643097U CN201820782670.7U CN201820782670U CN208643097U CN 208643097 U CN208643097 U CN 208643097U CN 201820782670 U CN201820782670 U CN 201820782670U CN 208643097 U CN208643097 U CN 208643097U
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Abstract
The utility model discloses a kind of automatic spraying machine for concrete guardrail coating, including sealed enclosure, and the top of the sealed enclosure is equipped with dedusting mechanism, PLC control system, material storing box and storage tank；The front of the sealed enclosure is equipped with urgent danger prevention device, the automatic coating applicators of the utility model, the spraying mechanism of installation cleaning mechanism, automatic traveling mechanism and environmental protection in sealed enclosure, realize the automatic spraying to concrete guardrail, the size of sealed enclosure and guardrail matches, and guarantees the effect of spraying.A large amount of labour can be saved by using the equipment of the utility model; production efficiency is greatly improved, personal hanging operation security risk in construction is reduced, passes through sealed enclosure and dust catcher; it reduces pernicious gas and micronic dust in work progress to be discharged in air, is conducive to environmental protection.
Description
Technical field
The utility model relates to a kind of flush coaters, and in particular to a kind of efficient, safety for concrete guardrail coating
, environmentally friendly automatic spraying machine.
Background technique
With the high speed development of China's economic, Chinese highway obtains high speed development, and total mileage of highway reaches 469.6 ten thousand public affairs
In, highway mileage breaks through 130,000 kilometers, leaps to the first in the world.Cut-off 2016, national highway bridge sum is close to 800,000
Seat, railroad bridge is more than 200,000.To improve pedestrian's vehicle pass-through safety coefficient and saving fund, most of bridge is all
Prefabricated concrete guardrail, especially continuous concrete guardrail ownership are very big.To reduce severe field environment and coagulation
Native aging, carbonization effect influence guardrail, and maintenance, management unit protect guardrail using brush exterior coating, it can guarantee shield
Column is beautiful, complete, and can extend the service life of guardrail, improves the security performance of guardrail.
Currently, the maintenance management of guardrail is mainly to pass through a large amount of artificial, the simple coating removing surfaces and peeling off, then people again
Work brush exterior coating.It is clean due to being manually difficult to remove substrate, cause coating and concrete guardrail binding force deficiency to be easy de-
It falls；Sky is faced in most of guardrail side near water, and the other side is driving or pedestrian, and artificial construction brings high altitude operation dangerous and vehicle
Injury is dangerous, has great safety to remove and suffers from；It rooting out, having a large amount of scattering of rubbish, fugitive dust and coating in clear base and brushing process
Coating cloud brings great environmental pollution；Simultaneously because labour cost sharp rises in recent years, also make to brush cost of labor substantially on
It rises, influence the duration and improve construction investment etc..
Utility model content
Aiming at the problem that background technique proposes, the utility model provides a kind of automatic spray for concrete guardrail coating
Painting machine, its object is to: by using having walking mechanism, cleaning mechanism and spraying mechanism, work efficiency is high for raising, is conducive to ring
It protects.
The technical solution of the utility model:
A kind of automatic spraying machine for concrete guardrail coating, including sealed enclosure are set at the top of the sealed enclosure
There are dedusting mechanism, PLC control system, material storing box and storage tank；The front of the sealed enclosure is equipped with urgent danger prevention device, described close
Envelope casing internal two sides are provided with several steel pipes placed vertically, the steel pipe of the left and right sides be symmetrically arranged with walking mechanism,
Cleaning mechanism and spraying mechanism；
The walking mechanism is located on the downside of the top of sealed enclosure, including mobile holder, forward drive motor, drive of advancing
Driving wheel and fastening motor, the mobile holder include the tensioning plate and top plate of adjustable left and right width, and the driving wheel is located at
On the inside of tensioning plate and on the downside of top plate, for the fastening Motor Control tensioning plate to two Slideslips or tightening, the forward drive is electric
Motivation controls driving wheel and advances；
The cleaning mechanism includes that the clear base machine of steel brush, substrate sander and dust removal machine, the steel brush that are located on steel pipe are clear
Base machine includes several steel brushes and the motor for driving steel brush rotation, and the motor homogeneous vertical is arranged on steel pipe；The substrate is beaten
Grinding machine includes several sanders, and the sander is uniformly arranged on steel pipe；The dedusting mechanism includes high-pressure dust-cleaning machine and suction
Dirt device, high-pressure dust-cleaning machine include high-pressure pump and several nozzles, are connected by hose, and nozzle leads to high-pressure pump offer pressure can
To blow the particle and cloud that were polished guardrail surface off, there is multiple filtration net in dust catcher front end, for filtering big partial size solid
Particle, small particle dust are drawn into storage bin by the dust catcher after filter screen；
The spraying mechanism includes coating machine main body and mist of oil dust catcher, the coating machine main body include air pump, several
Spray gun and material storing box, the spray gun are evenly distributed on the steel pipe, guarantee spray painting uniformly, and air pump and material storing box pass through hose and spray
Rifle connection, the material storing box are located at sealed enclosure top, and material storing box provides coating to coating machine main body；The mist of oil dust catcher packet
Include dust catcher and mist of oil object keeping box, the side of spray gun is arranged in by hose for the dust catcher, for absorb it is discarded, float in sky
In mist of oil, the PLC control system is connected with urgent danger prevention device, mechanism, cleaning mechanism and spraying mechanism.
Preferably, the sealed enclosure lower inside is additionally provided with secondary walking mechanism, and the pair walking mechanism includes driving electricity
The rotation control motor of machine, rotation control motor, traveling wheel, mobile holder and telescopic arm, top can be revolved with runing rest
It turn 90 degrees, adjusts flexible arm lengths to block guardrail, hold machine；Forward drive motor drive traveling wheel and main walking mechanism
It is synchronized to advance, guarantee machine at the uniform velocity, stablize and advance.
Preferably, video monitor is installed at the sealed enclosure rear portion, the video monitor include IP Camera and
Cell phone end can check spraying effect by mobile phone.
Preferably, the mesh diameter of the filter screen is 4-5mm, for filtering large-size particles.
Preferably, the urgent danger prevention device includes being mounted on sealed enclosure front surface, including optoelectronic switch diffusing reflection
Sensor and detectable substance, the detectable substance are steel plate, receive inductive signal for optoelectronic switch diffusing reflection sensor.
Preferably, the automatic spraying machine is powered by alternating current or mobile generator.
The utility model has the beneficial effects that
The automatic coating applicators of the utility model, the interior installation cleaning mechanism of sealed enclosure, automatic traveling mechanism and environmental protection
Spraying mechanism, realize the automatic spraying to concrete guardrail, the size of sealed enclosure and guardrail matches, and guarantees spraying
Effect.A large amount of labour can be saved by using the equipment of the utility model, greatly improve production efficiency, reduced in construction
Personal hanging operation security risk reduces pernicious gas and micronic dust in work progress and is discharged to sky by sealed enclosure and dust catcher
In gas, be conducive to environmental protection.
Detailed description of the invention
Fig. 1: the utility model principle schematic diagram.
Fig. 2: the utility model texture edge schematic illustration.
Fig. 3: the main walking mechanism principle schematic diagram of the utility model.
Fig. 4: the utility model pair walking mechanism principle schematic diagram.
Wherein: 1, sealed enclosure, 2, main walking mechanism, 2-1, forward drive motor, 2-2, fastening motor are 2-3, preceding
Into driving wheel, 2-4, tensioning plate, 2-5, mobile holder, 3, secondary walking mechanism, 3-1, rotation control motor, 3-2, forward drive
Motor, 3-3, traveling wheel, 3-4, walker, 3-5, telescopic arm, 4-1, high-pressure pump, 4-2, storage bin, 4-3, console,
4-4, material storing box, 4-5, automatic line receiver, 4-6 mist of oil object keeping box, the clear base machine 5-2 of 5-1, steel brush, substrate sander, 5-3, height
Press deduster, 5-4, dust catcher, 5-5, coating machine main body, 5-6, mist of oil dust catcher, 6, active risk-preventing device, 7, video monitor.
Specific embodiment
The utility model is described further with reference to the accompanying drawings and examples:
As shown in Fig. 1 ~ Fig. 4, a kind of automatic spraying machine for concrete guardrail coating, including sealed enclosure 1, sealer
The top of shell 1 is equipped with dedusting mechanism, PLC control system, power supply unit, material storing box and storage tank.The front of sealed enclosure 1 is equipped with
Urgent danger prevention device 6,1 inside two sides of sealed enclosure are provided with several steel pipes placed vertically, and the steel pipe of the left and right sides is symmetrically set
There are walking mechanism, cleaning mechanism and spraying mechanism.
Walking mechanism is located on the downside of the top of sealed enclosure 1, including mobile holder 2-5, forward drive motor 2-1, preceding
Into driving wheel 2-3 and fastening motor 2-2.Mobile holder includes the tensioning plate 2-4 and top plate of adjustable left and right width, driving wheel
It is located on the inside of tensioning plate 2-4 and on the downside of top plate, fastens Motor Control tensioning plate 2-4 to two Slideslips or tightening, forward drive
Motor 2-1 controls driving wheel and advances.
Cleaning mechanism includes the clear base machine 5-1 of steel brush, substrate sander 5-2 and the dust removal machine being located on steel pipe, the clear base of steel brush
Machine 5-1 includes several steel brushes and the motor for driving steel brush rotation, and motor homogeneous vertical is arranged on steel pipe.Substrate sander 5-2
Including several sanders, sander is uniformly arranged on steel pipe.Dedusting mechanism includes high-pressure dust-cleaning machine and dust catcher, high-pressure dust-cleaning
Machine includes high-pressure pump 4-1 and several nozzles, is connected by hose, and nozzle, which leads to high-pressure pump 4-1 offer pressure, to be blown off
It was polished the particle and cloud on guardrail surface, there is the filter screen that multilayer is placed vertically in the front end dust catcher 5-4, for filtering big grain
Diameter solid particle, small particle dust are drawn into storage bin 4-2 by the dust catcher 5-4 after filter screen.
Spraying mechanism include coating machine main body 5-5 and mist of oil dust catcher 5-6, coating machine main body 5-5 include air pump, several
Spray gun and material storing box 4-4, spray gun are evenly distributed on the steel pipe, guarantee spray painting uniformly, air pump and material storing box 4-4 by hose with
Spray gun connection, material storing box 4-4 are located at 1 top of sealed enclosure, and material storing box 4-4 provides coating to coating machine main body.Mist of oil dust catcher
5-6 includes dust catcher and mist of oil object keeping box 4-6, and the side of spray gun is arranged in by hose for dust catcher, discarded, showy for absorbing
Skyborne mist of oil, PLC control system are connected with urgent danger prevention device, mechanism, cleaning mechanism and spraying mechanism.
Sealed enclosure lower inside is additionally provided with secondary walking mechanism 3, and secondary walking mechanism 3 includes driving motor, rotation control electricity
The rotation control motor 3-1 of motivation 3-1, traveling wheel 3-3, walker 3-4 and telescopic arm 3-5, top can rotate walker
It is rotated by 90 °, adjusts telescopic arm 3-5 length to block guardrail, hold machine；Drive motor drives traveling wheel and main vehicle with walking machine
Structure advances at the same speed, guarantee machine at the uniform velocity, stablize advance.Video monitor 7 is installed at machine rear portion, and video monitor 7 includes network
Camera and cell phone end can check spraying effect by mobile phone.The mesh diameter of filter screen is 4-5mm, for filtering
Large-size particles.Urgent danger prevention device include be mounted on right above sealed enclosure front, including optoelectronic switch diffusing reflection sensor and
Detectable substance, detectable substance are steel plate, receive inductive signal for optoelectronic switch diffusing reflection sensor.Automatic spraying machine by alternating current or
The power supply of person's mobile generator.
Specifically used process:
Concrete guardrail paint automatic spraying power supply is connected, concrete guardrail is being hung to just by lifting equipment crane
The size of top, sealed enclosure and guardrail matches, and existing guardrail is about 0.15 ~ 0.20 meter wide having a size of 1.2 ~ 1.3 meters high,
The size of sealed enclosure is set for width: 0.7；It is long: 3 meters, high: 1.5 meters.Power on, operator is first in the console of PLC system
Relevant parameter, machine operation are set on 4-3, and equipment is started to work, and places steel plate in the end for needing sprayed guardrail.It fastens first
Motor 2-2 controls tensioning plate 2-4 to one Slideslip of guardrail, and the width and guardrail of tensioning plate 2-4 are adjusted by PLC control system
8 width are adapted, and PLC control system controls the rotation control motor 3-1 rotation of secondary walking mechanism 3, rotate walker 3-4
90 degree, keep adjusting telescopic arm 3-5 vertical with concrete guardrail 8, adjusts telescopic arm 3-5 length just clamping concrete guardrail 8, it is preceding
Advance into drive motor 3-2 driving feeder wheel 3-3, while the clear base machine 5-1 of steel brush, substrate sander 5-2, high-pressure dust-cleaning machine 5-
3, cloud dust catcher 5-4, sprayer ontology 5-5 and mist of oil dust catcher 5-6 operation；The clear base machine 5-1 of steel brush removes concrete guardrail
Most surfaces sundries and prominent hard object；Substrate sander 5-2 adopts special polishing pad, and 8 surface of concrete guardrail is polished flat
It is smooth；The particle and cloud of clear base and bruting process are blowed to the dust catcher of machine back side with high pressure gas nozzle by high-pressure dust-cleaning machine 5-3
5-4, absorber 5-4 are first filtered out large-size particles by multiple filtration plate, then small size particle and dust are drawn to storage
In case 4-2.The structure of sealed enclosure is matched with guardrail, and spray head and optimum distance is made to carry out coating spraying, and extra mist of oil absorbs
It is stored into mist of oil dust catcher 5-6, effectively prevent environmental pollution.Rear portion video monitor 7 is imaged by no IP Camera, behaviour
Author passes through cell phone end, spraying effect.When the optoelectronic switch diffusing reflection formula sensor of urgent danger prevention device 6 detects steel plate,
Machine is out of service, it is ensured that equipment safety.Optoelectronic switch diffusing reflection formula sensor detection source is infrared ray 940nm, detecting distance
About 1 meter, after detecting steel plate, PLC control system receives signal, and machine stops walking, and mechanism is out of service.
The utility model environmental protection is practical, high degree of automation, work efficiency is high, and the spray of field concrete guardrail is substantially improved
Apply the quality of working efficiency and spraying, it is only necessary to which a small amount of operator can construct, and reduce the labour cost of great number, improve work
Make efficiency, avoid artificial hanging operation bring security risk, effectively solve the problem of environmental pollution of spraying process, realizes shield
The industrial generation of column field spraying and modernization.
To sum up, the utility model achieves the desired purpose.
Claims (6)
1. a kind of automatic spraying machine for concrete guardrail coating, it is characterised in that: including sealed enclosure, the sealed enclosure
Top be equipped with dedusting mechanism, PLC control system, material storing box and storage tank；The front of the sealed enclosure is equipped with urgent danger prevention
Device, sealed enclosure inside two sides are provided with several steel pipes placed vertically, and the steel pipe of the left and right sides is symmetrically arranged with
Walking mechanism, cleaning mechanism and spraying mechanism；
The walking mechanism is located on the downside of the top of sealed enclosure, including mobile holder, forward drive motor, forward drive wheel
With fastening motor, the mobile holder includes the tensioning plate and top plate of adjustable left and right width, and the driving wheel is located at tensioning
On the inside of plate and on the downside of top plate, the fastening Motor Control tensioning plate is to two Slideslips or tightening, the forward drive motor
Driving wheel is controlled to advance；The cleaning mechanism includes the clear base machine of steel brush, substrate sander and the dust removal machine being located on steel pipe, described
The clear base machine of steel brush includes several steel brushes and the motor for driving steel brush rotation, and the motor homogeneous vertical is arranged on steel pipe；It is described
Substrate sander includes several sanders, and the sander is uniformly arranged on steel pipe；
The dedusting mechanism includes high-pressure dust-cleaning machine and dust catcher, and high-pressure dust-cleaning machine includes high-pressure pump and several nozzles, is led to
Hose connection is crossed, nozzle, which leads to high-pressure pump offer pressure, can blow the particle and cloud for being polished guardrail surface, dust catcher off
There is multiple filtration net in front end, and for filtering big partial size solid particle, small particle dust is drawn by the dust catcher after filter screen
Storage bin；The spraying mechanism includes coating machine main body and mist of oil dust catcher, and the coating machine main body includes air pump, several sprays
Rifle and material storing box, the spray gun are evenly distributed on the steel pipe, guarantee spray painting uniformly, and air pump and material storing box pass through hose and spray gun
Connection, the material storing box are located at sealed enclosure top, and material storing box provides coating to coating machine main body；The mist of oil dust catcher includes
The side of spray gun is arranged in by hose for dust catcher and mist of oil object keeping box, the dust catcher, for absorb it is discarded, float in the sky
Mist of oil, the PLC control system is connected with urgent danger prevention device, mechanism, cleaning mechanism and spraying mechanism.
2. a kind of automatic spraying machine for concrete guardrail coating according to claim 1, it is characterised in that: described close
Envelope casing lower inside is additionally provided with secondary walking mechanism, and the pair walking mechanism includes driving motor, rotation control motor, walking
Wheel, walker and telescopic arm, the rotation control motor at top can rotate walker and be rotated by 90 °, adjust flexible arm lengths with
Guardrail is blocked, machine is held；Forward drive motor drive traveling wheel advances at the same speed with main walking mechanism, guarantee machine at the uniform velocity,
Stablize and advances.
3. a kind of automatic spraying machine for concrete guardrail coating according to claim 1, it is characterised in that: described close
It seals cabinet rear and video monitor is installed, the video monitor includes IP Camera and cell phone end, can pass through hand
Machine checks spraying effect.
4. a kind of automatic spraying machine for concrete guardrail coating according to claim 1, it is characterised in that: the mistake
The mesh diameter of strainer is 4-5mm, for filtering large-size particles.
5. a kind of automatic spraying machine for concrete guardrail coating according to claim 1, it is characterised in that: described tight
Anxious risk-preventing device includes being mounted on sealed enclosure front surface, including optoelectronic switch diffusing reflection sensor and detectable substance, the inspection
Survey object is steel plate, receives inductive signal for optoelectronic switch diffusing reflection sensor.
6. a kind of automatic spraying machine for concrete guardrail coating according to claim 1, it is characterised in that: it is described from
Dynamic flush coater is powered by alternating current or mobile generator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820782670.7U CN208643097U (en) | 2018-05-24 | 2018-05-24 | A kind of automatic spraying machine for concrete guardrail coating |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820782670.7U CN208643097U (en) | 2018-05-24 | 2018-05-24 | A kind of automatic spraying machine for concrete guardrail coating |
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| Publication Number | Publication Date |
|---|---|
| CN208643097U true CN208643097U (en) | 2019-03-26 |
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ID=65779712
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820782670.7U Active CN208643097U (en) | 2018-05-24 | 2018-05-24 | A kind of automatic spraying machine for concrete guardrail coating |
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| Country | Link |
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| CN (1) | CN208643097U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111236065A (en) * | 2020-03-26 | 2020-06-05 | 中国一冶集团有限公司 | Spraying equipment and spraying method for fingerprint-free coating of handrail |
| CN111851245A (en) * | 2020-07-27 | 2020-10-30 | 姚啸云 | Coating spraying equipment |
-
2018
- 2018-05-24 CN CN201820782670.7U patent/CN208643097U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111236065A (en) * | 2020-03-26 | 2020-06-05 | 中国一冶集团有限公司 | Spraying equipment and spraying method for fingerprint-free coating of handrail |
| CN111236065B (en) * | 2020-03-26 | 2021-05-14 | 中国一冶集团有限公司 | Spraying equipment and spraying method for fingerprint-free coating of handrail |
| CN111851245A (en) * | 2020-07-27 | 2020-10-30 | 姚啸云 | Coating spraying equipment |
| CN111851245B (en) * | 2020-07-27 | 2022-07-15 | 湖南钜星复合材料制品有限公司 | Paint spraying equipment |
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