CN208635117U - Sludge incineration treatment device - Google Patents

Sludge incineration treatment device Download PDF

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Publication number
CN208635117U
CN208635117U CN201821075577.9U CN201821075577U CN208635117U CN 208635117 U CN208635117 U CN 208635117U CN 201821075577 U CN201821075577 U CN 201821075577U CN 208635117 U CN208635117 U CN 208635117U
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sludge
desiccation
heat
mud
heat exchange
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CN201821075577.9U
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王学科
穆童
马竞男
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Tianjin Enew Environmental Protection Engineering Co ltd
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Tianjin Enew Environmental Protection Engineering Co ltd
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Abstract

The utility model provides a sludge incineration processing apparatus, it is low to the domestic sludge calorific value, the heat energy that sludge incineration produced is low, the required heat energy of sludge drying is high, the heat energy that sludge incineration produced is not enough with the sludge drying, need supply the problem of heat energy, through carrying out the preliminary treatment to mud, improve the calorific value of mud, improve sludge dewatering nature, organic sludge through the preliminary treatment dewaters, sludge granules carries out the mummification after the dehydration granulation, the dry sludge after the mummification burns the processing, cold air carries out the waste heat transfer with the vapor that the mummification in-process produced, carry out the secondary heat transfer with the flue gas that burns the production again, hot-air after the heat transfer is used for mud, realize the sludge drying, burn the heat balance.

Description

A kind of mud burning treatment apparatus
Technical field
The utility model relates to the devices that sludge incineration process field more particularly to a kind of sludge incineration are handled.
Background technique
Domestic sludge is the solid sediment that municipal sewage plant processing sewage generates, and has the content of organic matter more, easy Feature smelly, yield is big, moisture content is high.By the end of the year 2015,1.4 hundred million cubes of National urban sewage treatment plant processing capacity Rice/day, whole year accumulative processing sewage quantity up to 410.3 billion cubic meters, year sludge yield reach 40,000,000 tons, if not dealing carefully with, Its foul smell generated will cause air pollution, and moisture content is high, and random heap releases meeting polluted underground water, and its yield is huge, fills out Burying place can not meet current sludge output, need to develop novel sludge disposal technology, realize domestic sludge minimizing, Innoxious, recycling.
Sludge incineration processing can not only realize the minimizing of sludge and innoxious to the maximum extent, but also incineration ashes are also Auxiliary product can be made, be a kind of effective sludge treating method.But sludge incineration disposal options have two, one It is that domestic sludge calorific value is low, needs to mix one combust of the oxidizers such as coal or stalk, not only result in waste of resources, but also increases pollution The generation of object, second is that sludge needs drying and other treatment before burning, sludge drying needs a large amount of thermal energy, also needs outer complementary energy amount, energy consumption It is high.As (patent No.: 201410832960.4) disclose a kind of high concentration has a kind of high-concentration organic matter method for sludge treatment of patent Organic matter sludge processing method, step are ozone pretreatment, chemical conditioning, diaphragm filters pressing deep dehydration, mud granulizing, Low Temperature Thermal Removal moisture drying, doping biomass fuel oxygen-enriched combusting are pumped, the patent dehydrated sludge moisture content is 50% hereinafter, still also needing Doping biomass fuel is burned, and energy consumption is high, and is increased pollution and generated.
Summary of the invention
The utility model is low for domestic sludge calorific value, and the thermal energy that sludge incineration generates is low, thermal energy needed for sludge drying Height, the thermal energy that sludge incineration generates are not enough to sludge drying needing the problem of feeding thermal energy, provide a kind of sludge drying, burn Heat balance treater is burnt, by improving sludge calorific value, reducing dewatered sludge moisture content, two-stage hot swapping, realizes sludge Thermal balance is burned in desiccation.
The technical solution adopted in the utility model is:
A kind of sludge incineration processing method has following steps:
A, domestic sludge is pre-processed first, improves sludge calorific value, improves dehydration property;
B, it will be carried out dehydrating by pretreated organic sludge, dewatered wet mud is granulated, and sludge is formed Particle;
C, mud granule enters in desiccation apparatus, by heat drying, carries out at burning after the dewatered sludge short term stored after desiccation It manages, the hot foul smell and cold air generated in drying process carries out waste heat heat exchange, and the foul smell after cooling discharges after deodorizing process;
D, dewatered sludge burns in incinerator, the volatile matter of generation full combustion in dual firing chamber, hot fume and step The cold air being heated in rapid c carries out heat exchange, and the flue gas after cooling discharges after gas cleaning is handled, and the hot-air after heat exchange is made For the heat source of desiccation apparatus.
Further, the pre-treatment step in the step a are as follows: domestic sludge moisture content is first adjusted to 90% or more, then Conditioning of mud pH value of solution is 1 to 5, destroys the reunion of microbial bacteria micelle, reduces the density of organic matter cenobium, then carries out desanding, The biggish silt particle of gravity is removed, quick lime is added into the organic sludge after desanding, adds organic flocculant after mixing.
Further, dry base heat value >=1100kcal/kg of the domestic sludge.
Further, dewatered wet mud moisture content is 55% ~ 75% in the step b.
Further, the wetness generated in drying process in the step c is 40% ~ 80%.
Further, in the step c after waste heat heat exchange, air temperature increases 10 DEG C ~ 35 DEG C.
Further, in the step d after flue gas heat exchange, the temperature of hot-air is 100 DEG C ~ 200 DEG C.
A kind of mud burning treatment apparatus, comprising: sludge pretreatment device is mentioned for removing the inorganic grit in sludge High sludge calorific value;Dehydration device is connected with the sludge pretreatment device, is dehydrated for wet mud;Prilling granulator, and it is described Dehydration device is connected, for dewatered sludge to be broken into mud granule;Desiccation apparatus is connected with the prilling granulator, uses In mud granule desiccation;Residual heat heat-exchanging device is connected with the desiccation apparatus by dehumidifying blower, is used for cold air and desiccation The heat exchange of hot foul smell;Deodorization device is connected with the residual heat heat-exchanging device, the deodorization for desiccation foul smell;Dewatered sludge storage Device is connected with the desiccation apparatus, for storing the sludge after desiccation;Incinerator is stored with the dewatered sludge and is filled It sets and is connected, the burning for dewatered sludge;Dual firing chamber is connected with the incinerator, for filling for sludge volatile matter Divided combustion;Smoke heat replacing device is connected with the dual firing chamber, and is connected by cold wind blower with the residual heat heat-exchanging device It connects, and is connected by air-heater with the desiccation apparatus, the heat exchange for hot fume;Flue gas purification device, with the cigarette Gas heat-exchanger rig is connected, and is used for gas cleaning.
Further, the desiccation apparatus be tray dryer, channel oven, belt dryer, revolving drier, One of gas flow dryer, fluidized bed dryer.
Further, dual firing chamber's residence time is 2.0s ~ 3.0s.
The utility model has the following beneficial effects:
1, the utility model is sludge incineration disposal options, clinker is formed after sludge incineration, reduced training is good, and clinker is no longer Foul smell is generated, and can be used as construction material recycling, realizes minimizing, the innoxious and disposal of resources of sludge.
2, domestic sludge is generally made of Microorganism, silt particle, inorganic salts, water, and general dehydration can only be by sludge Moisture content takes off to 80% ~ 85%, and sludge incineration needs moisture percentage in sewage sludge less than 20%, if removed with desiccation mode it is extra in sludge Moisture, then need higher thermal energy.The utility model destroys the group of microbial bacteria micelle by first pre-processing to sludge It is poly-, quick lime and organic flocculant are added, sludge dewatering is facilitated, so that dehydrated sludge moisture content is reduced to 55% ~ 75%, significantly Thermal energy needed for saving sludge drying.
3, the heat that the utility model generates sludge drying, burning is used to greatest extent In sludge drying, the hot foul smell heating cold air generated first with sludge drying, cold air and hot fume after heating exchange heat, and make Thermal energy is obtained to be maximally utilized.
Even if 4, burning the thermal energy generated to maximize the use, in order to make to burn the thermal energy generated and sludge drying institute It needs thermal energy to reach balance, the calorific value of dewatered sludge is needed to reach 2400kcal/kg or more.For the not high sludge of the content of organic matter (dry base heat value is 1100kcal/kg ~ 2400kcal/kg), the utility model first pre-processes sludge, dirty by adjusting Mud pH value of solution removes the part inorganic salts composition in sludge, and cracks sludge zoogloea, improve in sludge organic matter with it is inorganic The difference in specific gravity of sand grains, then desanding is carried out to sludge, the silt particle content of organic matter of removing is low, can be used as construction material, after desanding Sludge dry base heat value is greatly improved, and reaches 2400kcal/kg or more, does not need to add any combustion-supporting material, Ke Yibao Demonstrate,prove the self-holding burning of sludge.
5, general sludge incineration is special since it is desired that add coal, the combustion adjuvants such as stalk, therefore mostly use fluidized bed incinerator Point is that benefit air quantity is big.The utility model organic sludge calorific value after pretreatment is higher, according to sludge itself component feature, has Volatile matter accounting is 70% ~ 80% in machine matter, therefore the utility model can be used incinerator and carry out sludge incineration, on the one hand by Small in air quantity, the flying dust amount of generation is small, on the other hand since air quantity is small, then small by air distribution bring heat-energy losses, another further aspect Since air quantity is small, then subsequent treatment quantity is small.Therefore using incinerator for sludge incineration can further energy conservation, Environmental protection.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only It is some embodiments of the utility model, for those of ordinary skill in the art, before not making the creative labor property It puts, is also possible to obtain other drawings based on these drawings.
Fig. 1 is a kind of flow chart of sludge incineration processing method of the utility model;
Fig. 2 is a kind of schematic diagram of mud burning treatment apparatus of the utility model.
In figure: 1- sludge pretreatment device, 2- dehydration device, 3- prilling granulator, 4- desiccation apparatus, 5- waste heat heat exchange dress It sets, 6- dehumidifying blower, 7- deodorization device, 8- dewatered sludge storage device, 9- incinerator, 10- dual firing chamber, 11- flue gas heat exchange Device, 12- cold wind blower, 13- air-heater, 14- flue gas purification device.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model It clearly and completely describes, it is clear that described embodiment is only the utility model a part of the embodiment, rather than whole realities Apply example.Based on the embodiments of the present invention, those of ordinary skill in the art institute without creative efforts The every other embodiment obtained, fall within the protection scope of the utility model.
The technical solution adopted in the utility model is:
A kind of sludge incineration processing method has following steps:
A, domestic sludge is pre-processed first, improves sludge calorific value, improves dehydration property;
B, it will be carried out dehydrating by pretreated organic sludge, dewatered wet mud is granulated, and sludge is formed Particle;
C, mud granule enters in desiccation apparatus, by heat drying, carries out at burning after the dewatered sludge short term stored after desiccation It manages, the hot foul smell and cold air generated in drying process carries out waste heat heat exchange, and the foul smell after cooling discharges after deodorizing process;
D, dewatered sludge burns in incinerator, the volatile matter of generation full combustion in dual firing chamber, hot fume and step The cold air being heated in rapid c carries out heat exchange, and the flue gas after cooling discharges after gas cleaning is handled, and the hot-air after heat exchange is made For the heat source of desiccation apparatus.
Further, the pre-treatment step in the step a are as follows: domestic sludge moisture content is first adjusted to 90% or more, then Conditioning of mud pH value of solution is 1 to 5, destroys the reunion of microbial bacteria micelle, reduces the density of organic matter cenobium, then carries out desanding, The biggish silt particle of gravity is removed, quick lime is added into the organic sludge after desanding, adds organic flocculant after mixing.
Further, dry base heat value >=1100kcal/kg of the domestic sludge.
Further, dewatered wet mud moisture content is 55% ~ 75% in the step b.
Further, the wetness generated in drying process in the step c is 40% ~ 80%.
Further, in the step c after waste heat heat exchange, air temperature increases 10 DEG C ~ 35 DEG C.
Further, in the step d after flue gas heat exchange, the temperature of hot-air is 100 DEG C ~ 200 DEG C.
A kind of mud burning treatment apparatus, comprising: sludge pretreatment device is mentioned for removing the inorganic grit in sludge High sludge calorific value;Dehydration device is connected with the sludge pretreatment device, is dehydrated for wet mud;Prilling granulator, and it is described Dehydration device is connected, for dewatered sludge to be broken into mud granule;Desiccation apparatus is connected with the prilling granulator, uses In mud granule desiccation;Residual heat heat-exchanging device is connected with the desiccation apparatus by dehumidifying blower, is used for cold air and desiccation The heat exchange of hot foul smell;Deodorization device is connected with the residual heat heat-exchanging device, the deodorization for desiccation foul smell;Dewatered sludge storage Device is connected with the desiccation apparatus, for storing the sludge after desiccation;Incinerator is stored with the dewatered sludge and is filled It sets and is connected, the burning for dewatered sludge;Dual firing chamber is connected with the incinerator, for filling for sludge volatile matter Divided combustion;Smoke heat replacing device is connected with the dual firing chamber, and is connected by cold wind blower with the residual heat heat-exchanging device It connects, and is connected by air-heater with the desiccation apparatus, the heat exchange for hot fume;Flue gas purification device, with the cigarette Gas heat-exchanger rig is connected, and is used for gas cleaning.
Further, the desiccation apparatus be tray dryer, channel oven, belt dryer, revolving drier, One of gas flow dryer, fluidized bed dryer.
Further, dual firing chamber's residence time is 2.0s ~ 3.0s.
The utility model has the following beneficial effects:
1, the utility model is sludge incineration disposal options, clinker is formed after sludge incineration, reduced training is good, and clinker is no longer Foul smell is generated, and can be used as construction material recycling, realizes minimizing, the innoxious and disposal of resources of sludge.
2, domestic sludge is generally made of Microorganism, silt particle, inorganic salts, water, and general dehydration can only be by sludge Moisture content takes off to 80% ~ 85%, and sludge incineration needs moisture percentage in sewage sludge less than 20%, if removed with desiccation mode it is extra in sludge Moisture, then need higher thermal energy.The utility model destroys the group of microbial bacteria micelle by first pre-processing to sludge It is poly-, quick lime and organic flocculant are added, sludge dewatering is facilitated, so that dehydrated sludge moisture content is reduced to 55% ~ 75%, significantly Thermal energy needed for saving sludge drying.
3, the heat that the utility model generates sludge drying, burning is used to greatest extent In sludge drying, the hot foul smell heating cold air generated first with sludge drying, cold air and hot fume after heating exchange heat, and make Thermal energy is obtained to be maximally utilized.
Even if 4, burning the thermal energy generated to maximize the use, in order to make to burn the thermal energy generated and sludge drying institute It needs thermal energy to reach balance, the calorific value of dewatered sludge is needed to reach 2400kcal/kg or more.For the not high sludge of the content of organic matter (dry base heat value is 1100kcal/kg ~ 2400kcal/kg), the utility model first pre-processes sludge, dirty by adjusting Mud pH value of solution removes the part inorganic salts composition in sludge, and cracks sludge zoogloea, improve in sludge organic matter with it is inorganic The difference in specific gravity of sand grains, then desanding is carried out to sludge, the silt particle content of organic matter of removing is low, can be used as construction material, after desanding Sludge dry base heat value is greatly improved, and reaches 2400kcal/kg or more, does not need to add any combustion-supporting material, Ke Yibao Demonstrate,prove the self-holding burning of sludge.
5, general sludge incineration is special since it is desired that add coal, the combustion adjuvants such as stalk, therefore mostly use fluidized bed incinerator Point is that benefit air quantity is big.The utility model organic sludge calorific value after pretreatment is higher, according to sludge itself component feature, has Volatile matter accounting is 70% ~ 80% in machine matter, therefore the utility model can be used incinerator and carry out sludge incineration, on the one hand by Small in air quantity, the flying dust amount of generation is small, on the other hand since air quantity is small, then small by air distribution bring heat-energy losses, another further aspect Since air quantity is small, then subsequent treatment quantity is small.Therefore using incinerator for sludge incineration can further energy conservation, Environmental protection.
Embodiment 1
Sludge pretreatment: certain domestic sludge, moisture content 85%, calorific value 1100kcal/kg adjust moisture percentage in sewage sludge To 90%, 2h is stirred, dilute mineral acid is added into sludge solutions, conditioning of mud pH value of solution is 1, stirs 30min, precipitates 1h, precipitating Sludge enter desanding device, to after desanding organic sludge be added quick lime so that sludge solutions pH be neutrality, be uniformly mixed 1 ‰ PAM is added afterwards, forms organic sludge wadding body.
Sludge drying, burning: pretreated organic sludge carries out frame dehydration, and dewatered sludge moisture content is 55%, butt Calorific value is 2450kcal/kg, and dewatered sludge enters desiccation apparatus after being granulated, desiccation apparatus air inlet hot air temperature is 100 DEG C, Moisture percentage in sewage sludge after desiccation is 25%, and heat steam humidity is 40% after desiccation, and temperature is 60 DEG C, and temperature is reduced to 35 after exchanging heat ℃;Sludge after desiccation burns in incinerator, and incineration flue gas temperature is 800 DEG C, and temperature is reduced to 150 DEG C after exchanging heat, Air themperature after waste heat heat exchange improves 10 DEG C, and temperature reaches 100 DEG C after flue gas heat exchange.
Embodiment 2
Sludge pretreatment: certain domestic sludge, moisture content 83%, calorific value 2300kcal/kg adjust moisture percentage in sewage sludge To 95%, 1h is stirred, dilute mineral acid is added into sludge solutions, conditioning of mud pH value of solution is 5, and stirring 1h precipitates 2h, precipitating Sludge enters desanding device, and quick lime is added to the organic sludge after desanding, so that sludge solutions pH is neutrality, after mixing 1 ‰ PAM is added, organic sludge wadding body is formed.
Sludge drying, burning: pretreated organic sludge carries out frame dehydration, and dewatered sludge moisture content is 75%, butt Calorific value is 3500kcal/kg, and dewatered sludge enters desiccation apparatus after being granulated, desiccation apparatus air inlet hot air temperature is 150 DEG C, Moisture percentage in sewage sludge after desiccation is 20%, and heat steam humidity is 80% after desiccation, and temperature is 50 DEG C, and temperature is reduced to 30 after exchanging heat ℃;Sludge after desiccation burns in incinerator, and incineration flue gas temperature is 1200 DEG C, and temperature is reduced to 200 DEG C after exchanging heat, Air themperature after waste heat heat exchange improves 10 DEG C, and temperature reaches 150 DEG C after flue gas heat exchange.
Embodiment 3
Sludge pretreatment: certain domestic sludge, moisture content 86%, calorific value 2600kcal/kg adjust moisture percentage in sewage sludge To 95%, 1h is stirred, dilute mineral acid is added into sludge solutions, conditioning of mud pH value of solution is 4, and stirring 1h precipitates 2h, precipitating Sludge enters desanding device, and quick lime is added to the organic sludge after desanding, so that sludge solutions pH is neutrality, after mixing 1 ‰ PAM is added, organic sludge wadding body is formed.
Sludge drying, burning: pretreated organic sludge carries out frame dehydration, and dewatered sludge moisture content is 70%, butt Calorific value is 3700kcal/kg, and dewatered sludge enters desiccation apparatus after being granulated, desiccation apparatus air inlet hot air temperature is 200 DEG C, Moisture percentage in sewage sludge after desiccation is 15%, and heat steam humidity is 60% after desiccation, and temperature is 90 DEG C, and temperature is reduced to 60 after exchanging heat ℃;Sludge after desiccation burns in incinerator, and incineration flue gas temperature is 1500 DEG C, and temperature is reduced to 200 DEG C after exchanging heat, Air themperature after waste heat heat exchange improves 35 DEG C, and temperature reaches 200 DEG C after flue gas heat exchange.

Claims (3)

1. a kind of mud burning treatment apparatus characterized by comprising sludge pretreatment device (1), for removing in sludge Inorganic grit improves sludge calorific value;Dehydration device (2) is connected with the sludge pretreatment device (1), de- for wet mud Water;Prilling granulator (3) is connected, for dewatered sludge to be broken into mud granule with the dehydration device (2);Desiccation apparatus (4), it is connected with the prilling granulator (3), is used for mud granule desiccation;Residual heat heat-exchanging device (5), by dehumidifying blower (6) It is connected with the desiccation apparatus (4), the heat exchange for cold air and the hot foul smell of desiccation;Deodorization device (7), is changed with the waste heat Thermal (5) is connected, the deodorization for desiccation foul smell;Dewatered sludge storage device (8) is connected with the desiccation apparatus (4), For storing the sludge after desiccation;Incinerator (9) is connected with the dewatered sludge storage device (8), is used for dewatered sludge Burning;Dual firing chamber (10) is connected with the incinerator (9), the full combustion for sludge volatile matter;Flue gas heat exchange Device (11) is connected with the dual firing chamber (10), and is connected by cold wind blower (12) with the residual heat heat-exchanging device (5) It connects, and is connected by air-heater (13) with the desiccation apparatus (4), the heat exchange for hot fume;Flue gas purification device (14), it is connected with the smoke heat replacing device (11), is used for gas cleaning.
2. a kind of mud burning treatment apparatus according to claim 1, which is characterized in that the desiccation apparatus (4) is compartment One of formula drier, channel oven, belt dryer, revolving drier, gas flow dryer, fluidized bed dryer.
3. a kind of mud burning treatment apparatus according to claim 1, which is characterized in that when the dual firing chamber (10) stops Between be 2.0s ~ 3.0s.
CN201821075577.9U 2018-07-09 2018-07-09 Sludge incineration treatment device Active CN208635117U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108692317A (en) * 2018-07-09 2018-10-23 天津壹新环保工程有限公司 Sludge incineration treatment method and device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108692317A (en) * 2018-07-09 2018-10-23 天津壹新环保工程有限公司 Sludge incineration treatment method and device
CN108692317B (en) * 2018-07-09 2024-05-17 天津壹新环保工程有限公司 Sludge incineration treatment method and device

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