CN208632400U

CN208632400U - A kind of novel fermentation room

Info

Publication number: CN208632400U
Application number: CN201820628908.0U
Authority: CN
Inventors: 邓力
Original assignee: Nanchong Wo Wo Biotechnology Co Ltd
Current assignee: Nanchong Wo Wo Biotechnology Co Ltd
Priority date: 2018-04-28
Filing date: 2018-04-28
Publication date: 2019-03-22
Anticipated expiration: 2028-04-28

Abstract

The utility model discloses a kind of novel fermentation rooms, including rectangular chamber, ferment at constant temperature pond is equipped in the rectangular chamber, electric control system and air cleaning unit, the ferment at constant temperature pond is equipped with temperature detector, oxygen content detector, hydrogen sulfide content detector, methane content detector, ammonia level detector, heating device and microbial bacterial agent adding set, the temperature detector, oxygen content detector, hydrogen sulfide content detector, methane content detector, ammonia level detector, heating device and microbial bacterial agent adding set are connect with electric control system.The utility model meets in chemical fertilizer fermentation process the needs of to oxygen content, temperature and microbial bacterial agent, the content of the pernicious gas generated in also detectable fermentation process simultaneously, the purification to pernicious gas and foul smell is realized by gas-recycling plant, prevents pollution environment.

Description

A kind of novel fermentation room

Technical field

The utility model relates to a kind of novel fermentation rooms, belong to chemical fertilizer fermentation technical field.

Background technique

With the rapid development of China's livestock and poultry breeding industry, especially various intensive, scale fowl and livestock farms are successive It establishes, the quantity of animal waste steeply rises, if it is not timely and effectively handled and utilized, will bring serious Environmental pollution, or even influence people and normally produce and live.Therefore, reinforce animal waste prevention and cure of pollution and to livestock and poultry Waste, which carries out the utilization of resources, to be particularly important.Chicken manure is one of animal waste the most main, and the content of organic matter is high, is contained There are a large number of nutrients, including the beneficial elements such as nitrogen, phosphorus, potassium and iron, calcium, magnesium, copper, zinc, selenium, sulphur, is excellent organic fertilizer resource. But the Fertilizer Transformed utilization rate of current chicken manure is lower.In rural area and part chicken farm chicken manure mostly by direct returning to farmland, or carry out simple heap Fermentation returning to the field is macerated, What is more abandons as rubbish using chicken manure or released with water punching into irrigation canals and ditches, not only causes huge resource It wastes and causes serious environmental pollution problem.Therefore, by the way that fertilizer, a side is made after carrying out harmless treatment to chicken manure The resource utilization value of chicken manure can be improved in face, while can also effectively reduce to ecological environmental pollution.

The process that harmless treatment is carried out to chicken manure is fermentation, during fermentation, needs to have fermentation temperature The control of effect, while some foul smell can be generated because of chicken manure itself and can also generate the irritant gas such as ammonia during the fermentation The gas of taste can pollute the air of surrounding, and then influence the life of resident.

Summary of the invention

The purpose of this utility model is to provide one kind can be effectively controlled fermentation temperature and can to ferment indoor gas into The novel fermentation room of row purification.

The purpose of this utility model is achieved through the following technical solutions:

A kind of novel fermentation room, including the rectangular chamber with made of is enclosed as wall, roof is equipped at the top of rectangular chamber, roof is behaved Word top, the rectangular chamber is interior to be equipped with ferment at constant temperature pond and electric control system；

The ferment at constant temperature pond includes thermal insulation pool, fermentation vat, heating device, temperature-controlled tube and microbial bacterial agent adding set, The side and bottom surface of the thermal insulation pool are equipped with heat-preservation cotton, and the bottom of thermal insulation pool is simultaneously located at heat-preservation cotton equipped with temperature-controlled tube, institute It states temperature-controlled tube both ends to connect with heating device, be equipped with fermentation vat and the fermentation vat of the temperature-controlled tube are located in thermal insulation pool, institute The side wall for stating fermentation vat is equipped with aeration tube；The top of the fermentation vat is equipped with microbial bacterial agent adding set；The microorganism Microbial inoculum adding set includes bracket, material box and sprinkler head, and the bracket is U-shaped frame, is led in the crossbeam of U-shaped frame equipped with water flow Road, and one end of water stream channel is connect by water pipe with material box, crossbeam bottom surface is equipped with several sprays being connected to water stream channel Head is spilt, material box is interior added with liquid microbe microbial inoculum；

Temperature detector, oxygen content detector, hydrogen sulfide content detector, first are installed on the side wall of the fermentation vat Alkane content detector and ammonia level detector；

Being made of transparent material for the herringbone top forms and is provided with thereon several air ports, and air port is connected by ventilation shaft It is connected to air cleaning unit, the air cleaning unit includes shell and is arranged in the intracorporal primary filter layer of shell and cleaning The front end of cleaning module is arranged in module, the primary filter layer comprising mineral wool layer and layer of polyester fiber；The cleaning mould Block includes clear water tanks, high-pressure hydraulic pump, spray equipment and foul water tank, and the clear water tanks pass through the entrance of waterway pipe and high-pressure hydraulic pump Connection, waterway pipe are equipped with several spray equipments, and sludge box is located at the lower section of spray equipment；

The electric control system respectively with temperature detector, oxygen content detector, hydrogen sulfide content detector, methane Content detector, ammonia level detector, heating device are connected with microbial bacterial agent adding set.

Further, the girder two sides on the herringbone top are mounted on solar panels, and it is automatically controlled that solar panels are connected with charge and discharge Device processed, charging-discharging controller are connected with battery connection.

Further, the aeration tube includes supervisor and oxygen output pipe, and supervisor is mounted in the heat-preservation cotton of thermal insulation pool side wall, main The end of pipe is closed end, and several oxygen output pipes are equidistantly connected on the side wall of supervisor and are connected to supervisor, the open end of supervisor It is connect with blower.

Further, the electric control system is using PLC chip as main control chip.

The utility model has the following beneficial effects:

(1) water is heated by the way that heating device is arranged, follow to the water after heating bad, realization pair by temperature-controlled tube Fermentation vat heating, is provided with heat-preservation cotton in the periphery of fermentation vat, heat-preservation cotton can effectively reduce the loss of temperature, and then effectively control The temperature of fermentation vat guarantees temperature when fermentation；

(2) by being equipped with aeration tube on the side wall of fermentation vat, meets the needs of fermentation process oxygen content；

(3) fermentation process is realized by the microbial bacterial agent of the liquid of sprinkling by setting microbial bacterial agent adding set The demand of middle microbial bacterial agent；

(4) by the way that air port is arranged on roof, air port is connect by pipeline with air cleaning unit, in air cleaning unit Primary filter module effectively the substances such as filtration of particulate matters and hair, cleaning module can effectively filter out the spinosities such as ammonia, hydrogen sulfide The gas for swashing property smell, avoids air pollution；

(5) roof is made by using transparent material, using light transmission on daytime, bulb light is not necessarily to, convenient for observation；

(6) solar panels are equipped on roof, can to charge the battery, the equipment to need to power in fermenting cellar provides electricity Source, energy conservation and environmental protection；

(7) by the way that temperature detector, oxygen content detector, hydrogen sulfide content detector, methane are arranged on fermentation vat Content detector and ammonia level detector, conducive to the temperature in fermentation process, oxygen content, methane content, hydrogen sulfide content With the detection of ammonia level, according to detection data, user can operate other equipment (such as heating device, air cleaning unit With microbial bacterial agent adding set etc.) change fermentation condition, conducive to the completion of fermentation；

(8) by setting electric control system, pass through electric control system and each detector (temperature detector, oxygen Content detector, hydrogen sulfide content detector, methane content detector and ammonia level detector) and each execution equipment (heating device send oxygen blower, air cleaning unit and microbial bacterial agent adding set) connection, is realized in data Unified Set, if Standby unified management and control.

Detailed description of the invention

Fig. 1 is the structural schematic diagram of the utility model.

Fig. 2 is the structural schematic diagram in the utility model ferment at constant temperature pond.

Fig. 3 is the structural schematic diagram of the utility model air cleaning unit.

Fig. 4 is the structural schematic diagram of the utility model electric control system.

Fig. 5 is the structural schematic diagram of the utility model power unit.

Marked in the figure: 1, rectangular chamber；21, roof；22, solar panels；3, ferment at constant temperature pond；31, thermal insulation pool；32, it keeps the temperature Cotton；33, temperature-controlled tube；34, aeration tube；35, fermentation vat；4, air cleaning unit；411, mineral wool；412, polyester fiber；421, Clear water tanks；422, waterway pipe；423, high-pressure hydraulic pump；424, foul water tank；425, spray equipment；42, air hose；44, frequency conversion fan； 51, bracket；52, water pipe；53, material box；54, sprinkler head；6, heating device；7, blower；81, temperature detector；82, oxygen contains Amount detector；83, hydrogen sulfide content detector；84, methane content detector；85, ammonia level detector；9, electrical control system System.

Specific embodiment

As shown in fig. 1~fig. 5, novel fermentation room provided in this embodiment includes that the rectangular chamber 1 with made of, square are enclosed as wall It is equipped with roof 21 at the top of shape room 1, wherein being provided with door on a face wall, combined aural and visual alarm is equipped with above the door.The fermentation The medial surface of room is equipped with electric control system 9, and electric control system 9 is preferably mounted on the side of door, the fermenting cellar Ferment at constant temperature pond 3 there are two being set on interior bottom surface.

The ferment at constant temperature pond 3 includes thermal insulation pool 31 and fermentation vat 35, and the side and bottom of thermal insulation pool 31 are equipped with heat preservation Cotton 32, preferentially selection heat preservation rock, heat preservation rock have many advantages, such as heat preservation, sound insulation and fireproof partition to the heat-preservation cotton 32, simultaneously Still belong to energy conservation and environmental protection building materials.The temperature-controlled tube 33 of the bottom tiling of the thermal insulation pool 31, the S-type close detour of temperature-controlled tube 33 are put In heat-preservation cotton, and both ends are open end, and one end is connect by water pump with the import of heating device 6, and the other end and heating fill The outlet connection for setting 6, makes the recirculated water that heating can be formed in temperature-controlled tube 33, and the coolant-temperature gage come out by attachment means 6 is consistent, into And the temperature in fermentation vat 35 can be made constant, thus realize in fermentation vat 35 temperature-controllable and temperature can be permanent, the temperature control Pipe 33 is equipped with fermentation vat 35, and the side wall of the fermentation vat is equipped with aeration tube 34, and the aeration tube 34 includes supervisor and oxygen output pipe, Supervisor is mounted in the heat-preservation cotton 32 of 31 side wall of thermal insulation pool, and the end of supervisor is closed end, and beginning is open end and connects with blower 7 It connects, several oxygen output pipes are equidistantly connected on the side wall of supervisor and are connected to supervisor, and the pipeline section of oxygen output pipe stretches out fermentation vat 35 Side wall.The fair place of the side wall of the fermentation vat 35 and top surface is equipped with temperature detector 81, oxygen content detector 82, hydrogen sulfide Content detector 83, methane content detector 84 and ammonia level detector 85, for the ease of connecting power supply, by temperature detector 81, oxygen content detector 82, hydrogen sulfide content detector 83, methane content detector 84 and ammonia level detector 85 are installed On 35 side wall of fermentation vat of the same side and equidistant installation.The temperature detector 81, oxygen content detector 82, hydrogen sulfide Content detector 83, methane content detector 84 and ammonia level detector 85 are connect with electric control system 9, realize acquisition The unified acquisition and management of data.

It should be understood that the temperature detector 81 uses Han Long Autotek S. r. l. model DB4523- The 8 road temperature process control modules of TC, the multiple intelligent temperatures of the temperature process control module collection/process electric control system function It is small in size in one, it is easy for installation, using simple, not only can independent operating, but also can be with various PLC, configuration software, industrial personal computer, people The connections such as machine interface use, and are particularly suitable for multi way temperature/process control.Compared with traditional temperature/process instrument, has and concentrate The features such as control, standard rail install, save space, cost performance is high.

The oxygen content detector 82 uses the oxygen of Shenzhen DongAccess-was Neng Science and Technology Ltd. model SK-600-O2 Gas detection device, the oxygen detection device use imported with original packaging electrochemical oxygen sensor, auto thermal compensation, null offset and Full scale drift compensation, measurement range are 0~100%VOL, and resolution ratio 0.01%VOL, precision is ± 3%FS, and there are The output of RS232/485 serial ports and relay output can be used with connections such as various PLC, configuration software, industrial personal computer, man-machine interfaces.

The hydrogen sulfide content detector 83 uses Shenzhen DongAccess-was Neng Science and Technology Ltd. model SK-600-H2S Hydrogen sulfide content detection device, hydrogen sulfide h2s are the colourless gas with irritation and asphyxiating.Low concentration contact is only exhaled Inhale the local irritant effect of road and eye, general action is more apparent when high concentration, shows as central nervous system symptom and asphyxia disease Shape.The hydrogen sulfide content detection device uses imported with original packaging sensor, auto thermal compensation, null offset and full scale drift Compensation guarantees that measurement accuracy, 0~500ppm of detection range, resolution ratio 0.1ppm, precision are ± 3%, also has 4- The functions such as the output of 20mA/RS485 signal, relay output, data recovery, data storage.

The methane content detector 84 is using Shenzhen DongAccess-was Neng Science and Technology Ltd. model SK-600-CH4's Methane content detection device, methane CH4 is substantially nontoxic to people, but when excessive concentration, is substantially reduced oxygen content in air, makes one Asphyxia.When Methane in Air reaches 25%-30%, headache, dizzy, out of strength, absent minded, breathing and heartbeat can be caused to add Speed, incoordination.If separate not in time, death by suffocation can be caused.The methane content detection device is using Imported High-performance electrification Learn methane transducer, have it is good it is anti-interference it is new can, 0~20ppm of detection range, resolution ratio 0.01ppm, precision be ± 3%, also have the function of 4-20mA/RS485 signal output, relay output, data restore, data storage etc., can with it is various The connections such as PLC, configuration software, industrial personal computer, man-machine interface use.

The ammonia level detector 85 is using Shenzhen DongAccess-was Neng Science and Technology Ltd. model SK-600-NH3's Methane content detection device.Ammonia NH3 is gas that is colourless and having strong impulse smell.Density is 0.7710, relative density For 0.5971 (air=1.00), be easily liquefied as colourless liquid, can skin ambustion, eyes, respiratory apparatus mucous membrane, people inhales Enter excessively, lung swelling can be caused, so that it is dead.The ammonia level detection device is sensed using Imported High-performance electrochemistry methane Device has good anti-interference new energy, and 0~500ppm of detection range, resolution ratio 0.1ppm, precision is ± 3%, is also had 4-20mA/RS485 signal output, relay output, data restore, data storage etc. functions, can with various PLC, configuration software, The connections such as industrial personal computer, man-machine interface use.

The temperature detector 81, oxygen content detector 82, hydrogen sulfide content detector 83 and ammonia level detector 85 also can be used Ji Shunan Science and Technology Ltd., Shenzhen model JK60-VI compound gas detector, composite gas detection Instrument can detect carbon monoxide, hydrogen sulfide, oxygen, fuel gas, carbon dioxide, ammonia etc., and also included combined aural and visual alarm, can The connections such as various PLC, configuration software, industrial personal computer, man-machine interface use.

The heating device 6, should using the automatic small heating water boiler of Chengdu Ao Yuan thermal energy Science and Technology Ltd. Boiler have many advantages, such as time setting function, overheating protection, water level real time monitoring, and it is small in size, heat insulation effect is good, use simultaneously Safe electronic valve, serves not only as safety guard, keeps boiler operatiopn more safe and reliable, while safe electronic valve and electric-controlled System 9 processed connects, and turns on or off boiler by electric control system 9.

The blower 7 uses common air blower, and the switch of air blower is changed to switch electronic valve, switch electronic valve with Electric control system 9 connects, and turns on or off filtering blower 7 by electric control system 9.

The pool side in the ferment at constant temperature pond 3 is equipped with microbial bacterial agent adding set, the microbial bacterial agent adding set Including bracket 51, water pipe 52, material box 53, the pump housing and sprinkler head 54, the bracket 51 be mounted on the both ends in ferment at constant temperature pond 3 and For U-shaped frame, the crossbeam of U-shaped frame is interior to be equipped with water stream channel, and one end of the beam is provided with aperture, and aperture is connected to water stream channel, described 52 one end of water pipe is connect with pipelined channel, and the other end is connect by the pump housing with material box 53, pipelined channel be mounted on crossbeam bottom The sprinkler head 54 in portion is connected to, added with liquid microbe microbial inoculum in material box 53.Two ferment at constant temperature ponds 3 can share a material box 53, while material box 53 is equipped with liquid water level detection gauge, for detecting the content of the liquid microbe microbial inoculum in material box 53；Or Content in person's material box 53 just reaches the content of one time fermentation, appropriate addition before fermentation every time.Opening on the pump housing Pass valve is electronic switch valve, and electronic switch valve is connect with electric control system 9, realizes that electric control system 9 turns on or off The pump housing.

In the process of fermentation, the stinks gas such as some ammonias can be generated, is additionally provided with air cleaning unit in the present embodiment 4, the air cleaning unit 4 is mounted on the side 21 of fermenting cellar, is connect by air hose with the air port for being provided with roof 21；Institute Stating air cleaning unit 4 includes frequency conversion fan 44, primary filter module and cleaning module, and frequency conversion fan 44 is mounted on air cleaning The side of device 4, the indoor air that will ferment are pumped into air cleaning unit 4, and the primary filter module includes mineral wool layer 411 and layer of polyester fiber 412, for filtering out the large particles such as hair in air, floccule；The cleaning module is located at primary mistake The rear end of module is filtered, it includes clear water tanks 421, waterway pipe 422, high-pressure hydraulic pump 423, foul water tank 424 is sprayed and shower device 425, Clear water tanks 421 are connect through waterway pipe 422 with the entrance of high-pressure hydraulic pump 423, and several spray equipments are connected on waterway pipe 422 425.Foul water tank 424 is located at the lower section of spray equipment 425 while being located at the bottom of air cleaning unit 4, pours into clear water tanks 421 For the water purification of cleaning, high-pressure hydraulic pump 423 can draw water from clear water tanks 421 and be sent by waterway pipe 422 to spray equipment Water outlet, to purge of gas such as ammonia, hydrogen sulfide in air in a manner of spray, the sewage after cleaning all flows into foul water tanks 424, the bottom side of foul water tank 424 is equipped with water outlet, collects sewage by water outlet and does subsequent professional treatment, prevents ring Border pollution, the high-pressure hydraulic pump 423 and frequency conversion fan 744 are electrically connected with electric control system 9, for controlling air cleaning System.

The roof 21 is triangle top and is made of transparent material, such as bulletproof glass, transparent acrylic board etc., Illumination electricity consumption can be saved, is specifically made of transparent acrylic board in the present embodiment, in institute using illumination with translucency State acrylic board on be provided with several air ports, several air ports are connect by pipeline with air cleaning unit 4.The two of girder at center Side is mounted on two rows of solar panels 22, and the solar panels 22 are connected with charge and discharge electric control system 9 and battery in turn, Charge and discharge electric control system 9 controls accumulator cell charging and discharging, and the charge and discharge electric control system 9 is also electrically connected with city, too It is powered by utility power when positive energy plate 22 is charged not in time.

The electric control system 9 is connect with charge and discharge electric control system 9, for obtaining the electricity of the offer of solar panels 22 Can, the electric control system 9 includes PLC processing module and the RS232 module connecting with PLC processing module, RS485 mould Block, ZIGBEE module, 4G communication module, memory module and display module, the RS232 module, RS485 module, ZIGBEE mould Block is used for and indoor each detector (temperature detector 81, oxygen content detector 82, the hydrogen sulfide content detector of fermenting 83, methane content detector 84 and ammonia level detector 85) and each execution equipment (heating device 6, blower, air are net 4 and microbial bacterial agent adding set are set in makeup) connection, the 4G communication module, can will be different for connecting with the mobile phone of user Regular data is sent to user, is convenient for user's first time implementing measure, and loss is avoided to cause, and the memory module is for depositing The data of acquisition are stored up, use touch display screen in display module, for showing the data of acquisition and inputting operation instruction.

Using letter victory XC series 24R standard type PLC programmable controller in the PLC processing module, there is high-speed computation Hot spot, in 0.2~0.5us, the flash rom flash memories of built-in 2046 byte have 24 point I/O for basic handling instruction Total points, input 14 point X0~X15 of points, output 10 point Y0~Y11 of points fully meet acquisition equipment and execute the company of equipment It connects.

The above is only the utility model preferred embodiment, but the protection scope of the utility model is not limited to This, any transformation carried out based on technical solution provided by the utility model and utility model design and replacement should all be covered In the protection scope of the utility model.

Claims

1. a kind of novel fermentation room, including the rectangular chamber with made of is enclosed as wall, it is equipped with roof at the top of rectangular chamber, roof is herringbone Top, it is characterised in that: ferment at constant temperature pond and electric control system are equipped in the rectangular chamber；

The ferment at constant temperature pond includes thermal insulation pool, fermentation vat, heating device, temperature-controlled tube and microbial bacterial agent adding set, described The side and bottom surface of thermal insulation pool are equipped with heat-preservation cotton, and the bottom of thermal insulation pool is simultaneously located at heat-preservation cotton equipped with temperature-controlled tube, the control Warm pipe both ends are connect with heating device, and the temperature-controlled tube is equipped with fermentation vat and fermentation vat is located in thermal insulation pool, the fermentation The side wall in pond is equipped with aeration tube；The top of the fermentation vat is equipped with microbial bacterial agent adding set；The microbial bacterial agent adds Feeder apparatus includes bracket, material box and sprinkler head, and the bracket is U-shaped frame, and water stream channel, and water are equipped in the crossbeam of U-shaped frame One end of circulation road is connect by water pipe with material box, and crossbeam bottom surface is equipped with several sprinkler heads being connected to water stream channel, former Added with liquid microbe microbial inoculum in hopper；

Temperature detector, oxygen content detector, hydrogen sulfide content detector, methane are installed to contain on the side wall of the fermentation vat Amount detector and ammonia level detector；

The herringbone top is made of transparent material and is provided with several air ports thereon, and it is net that air port by ventilation shaft is connected with air Makeup is set, and the air cleaning unit includes shell and setting in the intracorporal primary filter layer of shell and cleaning module, at the beginning of described The front end of cleaning module is arranged in grade filter layer comprising mineral wool layer and layer of polyester fiber；The cleaning module includes water purification Case, high-pressure hydraulic pump, spray equipment and foul water tank, the clear water tanks are connected by the entrance of waterway pipe and high-pressure hydraulic pump, water route Pipeline is equipped with several spray equipments, and foul water tank is located at the lower section of spray equipment；

The electric control system respectively with temperature detector, oxygen content detector, hydrogen sulfide content detector, methane content Detector, ammonia level detector, air cleaning unit, heating device are connected with microbial bacterial agent adding set；

The girder two sides on the herringbone top are mounted on solar panels, and solar panels are connected with charging-discharging controller, and charge and discharge is automatically controlled Device processed is connected with battery.

2. novel fermentation room according to claim 1, it is characterised in that: the aeration tube includes supervisor and oxygen output pipe, master Pipe is mounted in the heat-preservation cotton of thermal insulation pool side wall, and the end of supervisor is closed end, and several oxygen output pipes are equidistantly connected to supervisor's It is connected on side wall and with supervisor, the open end of supervisor is connect with blower.

3. novel fermentation room according to claim 1, it is characterised in that: the electric control system is made using PLC chip For main control chip.