CN208629708U - A kind of kneader facilitating discharging - Google Patents
A kind of kneader facilitating discharging Download PDFInfo
- Publication number
- CN208629708U CN208629708U CN201820173426.0U CN201820173426U CN208629708U CN 208629708 U CN208629708 U CN 208629708U CN 201820173426 U CN201820173426 U CN 201820173426U CN 208629708 U CN208629708 U CN 208629708U
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- kneader
- discharge nozzle
- receiving hopper
- agitating device
- pulley
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Abstract
The utility model discloses a kind of kneaders for facilitating discharging, including kneader, cover, agitating device, escape pipe and feeding device, the support column mediated motor spindle and be provided with support kneader, the setting of kneader bottom angled, and least significant end is provided with the discharge nozzle with control valve, a receiving hopper is provided with below the discharge nozzle, the receiving hopper is provided with opening towards half lid of discharge nozzle, receiving hopper bottom is provided with the pulley for driving receiving hopper mobile, and the sliding rail for pulley sliding is provided with below the pulley.Kneader provided by the utility model, discharging have achieved the effect that semi-automation, without manually drawing material, have improved the safety coefficient of worker, also save a large amount of manpower and material resources, while having also speeded up discharging speed, improve kneading efficiency.
Description
Technical field
The utility model relates to kneader technical fields, more particularly, to a kind of kneader for facilitating discharging.
Background technique
Kneader is the ideal equipment of the kneading to high viscosity, elastoplasticity material, mixing, vulcanization, polymerization.Kneader is available
In production silicon rubber, sealant, hot melt adhesive, food matrix, pharmaceutical preparation etc..Kneader is mainly by kneading part, base portion
Point, five most of compositions such as hydraulic system, transmission system and electric-control system.Hydraulic system is complete to manipulate oil cylinder by a hydraulic station
At opening and closing function, to complete to turn over the functions such as cylinder, opening.Kneader is a kind of special mixing equipment, is had a pair of mutual
Cooperate the blade of rotation, this can generate strong shearing force to blade to plastics, and make leather hard or the sticky modeling of rubber-like
Material material reacts rapidly, to obtain mixed uniformly material;Two blades are divided into fast blade and slow blade, agitating paddle
Speed is fast, and the speed of an agitating paddle is slow, in order to generate shearing force, the material being kneaded is sheared rapidly, to make
Material can be uniformly mixed, and different paddle speed enables the rapid homogeneous of the material being kneaded to stir.
However existing kneader mostly uses greatly the mode of artificial feeding after the completion of kneading to take the material in kneader
Out, a large amount of manpower and material resources are consumed, and if the temperature of charge after mediating is higher, scald worker are easy, to worker's
Personal safety impacts;Meanwhile although kneader is equipped with there are two mutually matched revolving vane, it is generally used common
Stirrer paddle so that its during rotation only to the material in same horizontal line have preferable shear-mixed effect, and
More sufficient mixing is not can be carried out in the vertical direction;In addition, when some materials are mediated in kneader, reacted,
Pernicious gas can be generated, existing kneader is usually directly discharged in air, this can not only be good for operator
Health impacts, and also can cause environmental pollution.
Summary of the invention
The utility model provides a kind of kneader for facilitating discharging, with solve after the completion of existing kneader is mediated manually into
Row draws material, time-consuming and laborious problem.
In order to solve the above-mentioned technical problem, the technical solution adopted in the utility model is summarized as follows:
A kind of kneader facilitating discharging, including kneader, cover, agitating device, escape pipe and feeding device, it is described to pinch
The support column that motor spindle is provided with support kneader, the setting of kneader bottom angled are closed, and least significant end is provided with control valve
The discharge nozzle of door, the discharge nozzle lower section are provided with a receiving hopper, and the receiving hopper is provided with an opening towards the half of discharge nozzle
Lid, receiving hopper bottom are provided with the pulley for driving receiving hopper mobile, the sliding rail for pulley sliding are provided with below the pulley.
Further, the postive stop baffle for positioning receiving hopper is provided on the discharge nozzle, when by receiving hopper along
When sliding rail is slided at discharge nozzle, postive stop baffle can prevent receiving hopper from continuing to move along, and play being positioned to receiving hopper
Effect, so that receiving hopper is just at best filling position.
Further, described partly to cover the handle being provided with for opening and closing half lid, so that the folding of half lid is more easy,
It operates more convenient.
Further, the feeding device is set to kneader upper end, and ipsilateral with discharge nozzle, feeding device include with
Feed hopper that feed pipe that kneader was connected be obliquely installed, one end high with feed pipe are connected is set in feed pipe
Feeding auger and driving feeding auger rotation motor, feeding auger can play the role of conveying to material, enter material
Speed is controllable, and material can be made tentatively to be mixed in feeding auger.
Further, the agitating device includes the opposite upper agitating device and lower agitating device of rotation direction, described
Upper agitating device includes the first stepper motor being set to below feeding device and the first spiral being connected with the first stepper motor
Agitating paddle, the lower agitating device include the second stepper motor being set to kneader far from the first stepper motor side and in
The second connected propeller of two stepping motor, the mixing direction of upper and lower two agitating devices is on the contrary, can play material
Preferable shear action, while the material that propeller can not only stir in same horizontal line is mixed, moreover it is possible to scrolling is perpendicular
Histogram to material improve material so that the material in entire kneader can be carried out and be sufficiently mixed and mediate quality;Spiral is stirred simultaneously
Mixing paddle can play the role of pushing material, so that after material falls into kneader side from feeding device, just in upper agitating device
It is constantly mobile to the kneader other side under impetus, then again under the impetus of lower agitating device towards falling that
Side is mobile, and material is constantly moved upward under motive force close to discharge nozzle side, carries out circulation mixing, and motive force makes
Material will not be deposited on discharge port position, avoid material adhesion from agglomerating, influence to discharge.
Further, the escape pipe is set on cover and is connected with kneader, and the outlet of escape pipe is connected with
The gas generated in kneader is first sent into gas cleaning plant from escape pipe after being purified and is arranged again by one gas cleaning plant
It is put into atmosphere, both can be reduced the pollution to environment, also can be reduced the toxic injury for having pernicious gas to worker's body.
In conclusion by adopting the above-described technical solution, the beneficial effects of the utility model are:
The kneader bottom angled of the utility model is arranged, and discharge port setting is completed in lower side so that mediating
Afterwards, the control valve between kneader and discharge nozzle is opened, the material in kneader will automatically flow into discharge nozzle, and from out
Expects pipe enters receiving hopper and is collected;Half lid is provided on receiving hopper, the open end of half lid is going out towards discharge nozzle direction
When material, Jiang Bangai is ridden on discharge nozzle, and when so that material flowing out in discharge nozzle, the material largely to splash can all be hit in Ban Gai
On, it is eventually returned in receiving hopper, reduces the waste of material;Meanwhile receiving hopper bottom is provided with the pulley slided along sliding rail,
Splicing is carried out below discharge nozzle so that can slide onto receiving hopper along sliding rail in splicing, it, can be along after receiving hopper is filled
Sliding rail skids off receiving hopper, then the receiving hopper more renewed carries out splicing;The setting entirely to discharge finally makes the discharging of kneader
Achieve the effect that semi-automation, without manually drawing material, improve the safety coefficient of worker, also save a large amount of manpower and material resources,
Discharging speed has been also speeded up simultaneously, has improved kneading efficiency.
Detailed description of the invention
Fig. 1 is the utility model structure diagram;
In the figure, it is marked as 1- kneader, 2- cover, 3- escape pipe, 4- support column, 5- discharge nozzle, 6- receiving hopper, 7- are sliding
Wheel, 8- sliding rail, 9- half are covered, 10- handle, the first stepper motor of 11-, the first propeller of 12-, 13- second stepper motor,
The second propeller of 14-, 15- feed hopper, 16- feed pipe, 17- motor, 18- feeding auger, 19- postive stop baffle, 20- gas
Body purification device.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawings and detailed description.The reality of the utility model
The mode of applying includes but is not limited to the following example.
Embodiment 1
As shown in Figure 1, a kind of kneader for facilitating discharging, including kneader 1, the cover matched with kneader 12, is incited somebody to action
Material is sent into the feeding device in kneader 1 and the agitating device of promotion material mixing, and being provided on cover 2 will be in kneader 1
The escape pipe 3 of the gas discharge of generation, to guarantee that pressure is normal in kneader 1;1 bottom of kneader, which is provided with, is used to support kneading
Several support columns 4 of machine 1, the setting of 1 bottom angled of kneader, and the lower side in bottom is provided with and arranges material in kneader 1
Discharge nozzle 5 out, in order to which the material in kneader 1 slides into discharge nozzle 5 along the wedged bottom of kneader 1, so that material is discharged
It is more thorough;It is provided with the receiving hopper 6 for installing material below discharge nozzle 5, is provided on receiving hopper 6 towards 5 direction of discharge nozzle and opens
Half lid 9 of mouth, half lid 9 is hinged far from 5 side of discharge nozzle and 6 middle part of receiving hopper, in discharging, half lid 9 is opened, half lid 9 is made
It rides on discharge nozzle 5, so that discharge nozzle 5 sputters the material come and can only be splashed on half lid 9 mostly, will not be scattered everywhere, reduce
The trouble of worker's cleaning, decreases the waste of material;Pulley 7 is arranged in 6 bottom of receiving hopper, is provided with below pulley 7 for cunning
The mobile sliding rail 8 of wheel 7, so that need to only be slid in and out receiving hopper 6 along sliding rail 8 when replacement receiving hopper 6, reduce work
The operating burden of people.
Further, the postive stop baffle 19 for positioning receiving hopper 6 is provided on discharge nozzle 5, when by receiving hopper 6 along cunning
When rail 8 is slided at discharge nozzle 5, postive stop baffle 19 can prevent receiving hopper 6 from continuing to move along, and play and determine receiving hopper 6
The effect of position, so that receiving hopper 6 is just at best filling position.
Further, the handle 10 for opening and closing half lid 9 is provided on half lid 9, so that the folding of half lid 9 is more easy,
It operates more convenient.
Further, feeding device is set to 1 upper end of kneader, and ipsilateral with discharge nozzle 5, and feeding device includes and kneading
Feed hopper 15 that feed pipe 16 that machine 1 was connected be obliquely installed, one end high with feed pipe 16 are connected is set to feed pipe
The motor 17 that feeding auger 18 and driving feeding auger 18 in 16 rotate, feeding auger 18 can play conveying to material and make
With keeping material admission velocity controllable, and material can be made tentatively to be mixed in feeding auger 18.
Further, agitating device includes the opposite upper agitating device and lower agitating device of rotation direction, upper agitating device
Including the first propeller for being set to the first stepper motor 11 of 1 side of kneader and being connected with the first stepper motor 11
12, lower agitating device includes the second stepper motor 13 being set to kneader 1 far from 11 side of the first stepper motor and in second
The second connected propeller 14 of stepper motor 13, the mixing direction of upper and lower two agitating devices is on the contrary, can play material
To preferable shear action, while the material that propeller can not only stir in same horizontal line is mixed, moreover it is possible to scrolling
The material of vertical direction improves material and mediates quality so that the material in entire kneader 1 can be carried out and be sufficiently mixed;Spiral shell simultaneously
Rotation agitating paddle can play the role of pushing material, so that after material falls into 1 side of kneader from feeding device, just in upper stirring dress
It is constantly mobile to 1 other side of kneader under the impetus set, then again under the impetus of lower agitating device towards falling
That side is mobile, and material is constantly moved upward under motive force close to 5 side of discharge nozzle, carries out circulation mixing, and push
Power makes material not to be deposited on discharge port position, avoids material adhesion from agglomerating, influences to discharge.
Embodiment 2
Facilitating the kneader of discharging and facilitate the kneader substantially phase of discharging described in embodiment 1 in the present embodiment
Together, maximum the difference is that, escape pipe 3 is set on cover 2 and is connected with kneader 1, and the outlet of escape pipe 3 connects
It is connected to a gas cleaning plant 20, the gas generated in kneader 1 is first sent into gas cleaning plant 20 from escape pipe 3 and is carried out
It is discharged into atmosphere again after purification, both can be reduced the pollution to environment, also can be reduced toxic has pernicious gas to worker's body
Injury.
It is pinched in conclusion material to be mediated is sent into kneader by the kneader of the utility model from feeding device
It closes, and opens agitating device agitation material, be uniformly mixed material, the control between kneader and discharge nozzle is opened after the completion of mediating
Valve processed, so that since kneader bottom angled is arranged, and discharge port is arranged into discharge nozzle in lower side, so that
Material in kneader can automatically flow into discharge nozzle, and enter receiving hopper from discharge nozzle and be collected, and accelerate entire discharging
Process;Half lid is provided on receiving hopper simultaneously, the open end of half lid is towards discharge nozzle direction, and in discharging, Jiang Bangai is taken
On discharge nozzle, when so that material flowing out in discharge nozzle, the material largely to splash, which can all be hit, partly to be covered, and splicing is eventually returned to
In bucket, reduce the waste of material;In addition, receiving hopper bottom is provided with the pulley slided along sliding rail, so that can in splicing
Receiving hopper is slid onto along sliding rail and carries out splicing below discharge nozzle, it, can be sliding by receiving hopper along sliding rail after receiving hopper is filled
Out, then more the receiving hopper renewed carries out splicing;The setting entirely to discharge finally makes the discharging of kneader reach semi-automation
Effect improves the safety coefficient of worker, also saves a large amount of manpower and material resources, while having also speeded up without manually drawing material
Expect speed, improves kneading efficiency.
It is as described above the embodiments of the present invention.The utility model is not limited to above embodiment, anyone
It should learn the structure change made under the enlightenment of the utility model, it is all that there is same or similar skill with the utility model
Art scheme, each falls within the protection scope of the utility model.
Claims (6)
1. a kind of kneader for facilitating discharging, including kneader (1), cover (2), agitating device, escape pipe (3) and charging dress
It sets, which is characterized in that kneader (1) bottom is provided with the support column (4) of support kneader (1), and kneader (1) bottom is inclined
Tiltedly setting, and least significant end is provided with the discharge nozzle (5) with control valve, is provided with a receiving hopper below the discharge nozzle (5)
(6), the receiving hopper (6) is provided with opening and covers (9) towards the half of discharge nozzle (5), and receiving hopper (6) bottom is provided with drive splicing
Struggle against (6) mobile pulley (7), and the sliding rail (8) for pulley (7) sliding is provided with below the pulley (7).
2. a kind of kneader for facilitating discharging as described in claim 1, which is characterized in that be provided on the discharge nozzle (5)
For positioning the postive stop baffle (19) of receiving hopper (6).
3. a kind of kneader for facilitating discharging as described in claim 1, which is characterized in that be arranged on half lid (9) useful
The handle (10) of (9) is covered in folding half.
4. a kind of kneader for facilitating discharging as described in claim 1, which is characterized in that the feeding device is set to kneading
Machine (1) upper end, and it is ipsilateral with discharge nozzle (5), feeding device includes the feed pipe being obliquely installed being connected with kneader (1)
(16), one end high with feed pipe (16) is connected feed hopper (15), the feeding auger (18) being set in feed pipe (16)
And the motor (17) of driving feeding auger (18) rotation.
5. a kind of kneader for facilitating discharging as claimed in claim 4, which is characterized in that the agitating device includes rotation side
To opposite upper agitating device and lower agitating device, the upper agitating device includes the first stepping being set to below feeding device
Motor (11) and the first propeller (12) being connected with the first stepper motor (11), the lower agitating device include being set to
Kneader (1) far from the first stepper motor (11) side second stepper motor (13) and in second stepper motor (13) be connected
Second propeller (14).
6. a kind of kneader for facilitating discharging as described in claim 1-5 any one, which is characterized in that the escape pipe
(3) it is set on cover (2) and is connected with kneader (1), the outlet of escape pipe (3) is connected with a gas cleaning plant
(20)。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201820173426.0U CN208629708U (en) | 2018-02-01 | 2018-02-01 | A kind of kneader facilitating discharging |
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Application Number | Priority Date | Filing Date | Title |
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CN201820173426.0U CN208629708U (en) | 2018-02-01 | 2018-02-01 | A kind of kneader facilitating discharging |
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CN208629708U true CN208629708U (en) | 2019-03-22 |
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CN201820173426.0U Active CN208629708U (en) | 2018-02-01 | 2018-02-01 | A kind of kneader facilitating discharging |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110315654A (en) * | 2019-08-14 | 2019-10-11 | 马鞍山市润启新材料科技有限公司 | A kind of intelligent and high-efficiency kneader |
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2018
- 2018-02-01 CN CN201820173426.0U patent/CN208629708U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110315654A (en) * | 2019-08-14 | 2019-10-11 | 马鞍山市润启新材料科技有限公司 | A kind of intelligent and high-efficiency kneader |
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