CN208018456U - It is a kind of to be kneaded uniform kneader - Google Patents

It is a kind of to be kneaded uniform kneader Download PDF

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Publication number
CN208018456U
CN208018456U CN201820173401.0U CN201820173401U CN208018456U CN 208018456 U CN208018456 U CN 208018456U CN 201820173401 U CN201820173401 U CN 201820173401U CN 208018456 U CN208018456 U CN 208018456U
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China
Prior art keywords
kneader
uniform
discharge
discharge port
mixing
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CN201820173401.0U
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Chinese (zh)
Inventor
刘波
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CHENGDU BOSHEN HIGH TECHNOLOGY MATERIALS DEVELOPMENT Co Ltd
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CHENGDU BOSHEN HIGH TECHNOLOGY MATERIALS DEVELOPMENT Co Ltd
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Abstract

It being kneaded uniform kneader the utility model discloses a kind of, including kneader, cover, feed hopper and discharge port, the escape pipe for being provided on the cover and being connected to inside kneader, the kneader upper end is provided with the discharge nozzle for extracting material in kneader out, the discharge nozzle connects the kinetic pump that promising discharge nozzle provides power, the discharge port of the kinetic pump is connected with pressue device, the discharge port of the pressue device is connected with the feed pipe be sent into material and mediate motor spindle, the kneader side is provided with the first stepper motor, the stepper motor is connected with agitating shaft, the agitating shaft is connected with the stirring rotation paddle of material in agitation kneader.Kneader provided by the utility model enables material to be uniformly kneaded in kneader, improves kneading quality, while kneader self-emptying, without manually drawing material, saves a large amount of manpower and materials.

Description

It is a kind of to be kneaded uniform kneader
Technical field
The utility model is related to kneader technical fields, and uniform kneader is kneaded more particularly, to a kind of.
Background technology
Kneader is the ideal equipment of the kneading to high viscosity, elastoplasticity material, mixing, vulcanization, polymerization.Kneader is available In production silicon rubber, fluid sealant, hot melt adhesive, food matrix, pharmaceutical preparation etc..Kneader is mainly by kneading part, engine base portion Point, five most of compositions such as hydraulic system, transmission system and electric-control system.Hydraulic system is complete to manipulate oil cylinder by a hydraulic station At function is opened and closed, to complete to turn over the functions such as cylinder, opening.Kneader is a kind of special mixing equipment, is had a pair of mutual Coordinate the blade of rotation, this can generate plastics strong shearing force to blade, and make leather hard or the sticky modeling of rubber-like Material material reacts rapidly, to obtain mixed uniformly material;Two blades are divided into fast blade and slow blade, agitating paddle Speed is fast, and the speed of an agitating paddle is slow, in order to generate shearing force so that the material of mixing can be sheared rapidly, to make Material can be uniformly mixed, and different paddle speed enables the rapid homogeneous of the material being kneaded to stir.
However although kneader is equipped with there are two mutually matched stirrer paddle, it is contorted that when its work, can be in height State, need to have from bottom with a certain distance from, be not so easy to damage to mediating motor spindle, and stirrer paddle has a spacing from bottom From, will can not stir be deposited on mediate motor spindle material, generally use kneader mediate material be typically all high viscosity Material, the two combine under, eventually lead to mediate motor spindle material be easy adhesion caking;Some materials in kneader into When row is mediated, reacted, pernicious gas is will produce, existing kneader is typically directly discharged in air, this not only can The health of operating personnel is impacted, also can cause environmental pollution;It is being mediated in addition, existing kneader mostly uses greatly The material in kneader is taken out at the mode of rear artificial feeding, consumes a large amount of manpower and materials.
Invention content
The utility model, which provides, a kind of to be kneaded uniform kneader and is pinched with solving existing kneader when being mediated The problem of material that conjunction machine is deposited on bottom is unable to get fully agitation mixing.
In order to solve the above-mentioned technical problem, the technical solution adopted in the utility model is summarized as follows:
It is a kind of to be kneaded uniform kneader, including kneader, cover, feed hopper and discharge port, it is provided on the cover With the escape pipe being connected to inside kneader, the kneader upper end is provided with the discharge nozzle for extracting material in kneader out, described Discharge nozzle connects the kinetic pump that promising discharge nozzle provides power, and the discharge end of the kinetic pump is connected with pressue device, described to add The discharge end of pressure device is connected with the feed pipe be sent into material and mediate motor spindle, and the kneader side is provided with the first stepping Motor, the stepper motor are connected with agitating shaft, and the agitating shaft is connected with the stirring rotation paddle of material in agitation kneader.
Further, stirring rotation paddle is set as screw blade, can by controlling the rotation direction of screw blade, It can so that the material of spiral rotation paddle scrolling lower end is sent to upper end or the material of scrolling upper end is sent to lower end, together When, by adjusting the rotation direction of screw blade, screw blade pair and screw blade can also be controlled in the same horizontal line Material carries out the conveying of opposite direction, finally material is sufficiently mixed.
Further, the outlet of the escape pipe is connected with gas cleaning plant, and monitoring, which is arranged, on the cover mediates The pressure gauge of pressure in machine can control escape pipe unlatching, gas is led to when pressure gauge detects that pressure is higher in kneader Enter gas cleaning plant and carry out purified treatment, when pressure gauge detects that pressure is normal in kneader, controllable escape pipe is in Closed state reduces scattering and disappearing for heat in the entrance and kneader of outside air.
Further, a heating layer is provided on the kneader side wall, heating layer side upper end, which is connected with, leads Deep fat inlet pipe, heating layer lower end side are connected with conduction oil outlet pipe, heat insulation layer are provided on the outside of heating layer, some are needed To the material that kneading temperature requires, the conduction oil with certain temperature can be added into heating layer by conduction oil inlet pipe, Enhance the melting effect of material, while heat insulation layer can reduce scattering and disappearing for heat in kneader, is conducive to maintain reaction temperature Degree.
Further, the kneading motor spindle is connected with a feeding auger being obliquely installed, the feeding auger with pinch Conjunction machine connectivity part is provided with control valve, and feeding auger is connected with the driving motor of driving feeding auger rotation, the discharge port It is arranged in feeding auger close to driving motor side, and discharge port is straight down, after the completion of kneading, control valve is made to open, Start driving motor and drive the rotation of feeding auger so that material smoothly can be transported to discharge port and gone out by feeding auger, and from discharging Mouth leaves, and the setting of feeding auger makes material is sent out more to facilitate, and without manually drawing material, saves a large amount of manpower and materials; Discharge port is arranged straight down simultaneously, and facilitates submitting material.
In conclusion by adopting the above-described technical solution, the utility model has the beneficial effects that:
The material on kneader top is sucked out from discharge nozzle using kinetic pump for kneader provided by the utility model, pressurized It is sent into from feed pipe after device pressurization and mediates motor spindle, the strong impact power released by the material after pressurization is by kneader The material of bottom deposit is broken up, and makes its upward loss under impact force, is finally stirred rotation paddle agitation, is mutually mixed with other materials It closes so that the phenomenon that material mixing in kneader is more uniformly distributed, is not in local deposits caking.
Description of the drawings
Fig. 1 is the utility model structure diagram;
In figure label for:1- kneaders, 2- covers, 3- feed hoppers, 4- discharge ports, 5- discharge nozzles, 6- kinetic pumps, 7- pressurizations Device, 8- feed pipes, 9- escape pipes, 10- gas cleaning plants, 11- stepper motors, 12- stirring rotation paddles, 13- agitating shafts, 14- Pressure gauge, 15- heating layers, 16- conduction oil inlet pipes, 17- conduction oil outlet pipes, 18- heat insulation layers, 19- feeding augers, 20- drive Dynamic motor.
Specific implementation mode
The utility model is described in further detail with reference to the accompanying drawings and detailed description.The reality of the utility model The mode of applying includes but not limited to the following example.
Embodiment 1
As shown in Figure 1, a kind of being kneaded uniform kneader, including kneader 1, cover 2, it is provided with and mediates on cover 2 The feed hopper 3 that machine 1 is connected is provided with the exhaust pipe for balancing air pressure in kneader 1 on cover 2;1 bottom of kneader is arranged It is useful for the discharge port 4 that material after mediating sends out kneader 1,1 upper end of kneader is provided with the discharging being connected with kneader 1 Pipe 5, discharge nozzle 5 are connected with kinetic pump 6, and the discharge end of kinetic pump 6 is connected with pressue device 7, and the discharge end of pressue device 7 connects It is connected to feed pipe 8, the discharge end of feed pipe 8 is connected with 1 lower end of kneader, and discharge nozzle 5 will be pinched under the drive of kinetic pump 6 The material on 1 top of conjunction machine is extracted out, and is sent into pressue device 7 and is pressurizeed to material, and the material after pressurization is sprayed into from feed pipe 8 The material of 1 bottom deposit of kneader is broken up in 1 bottom of kneader, and make material under impact force four dissipation open;Kneader 1 one Side is provided with stepper motor 11, and stepper motor 11 is connected with agitating shaft 13, and agitating shaft 13 is connected with stirring rotation paddle 12, stepper motor 11 drive agitating shaft 13 to rotate, and to make agitating shaft 13 that stirring rotation paddle 12 be driven to rotate, are carried out to the material in kneader 1 abundant Stirring, the uniformity for promoting material to be kneaded.
Wherein, preferably, the discharge end of feed pipe 8 is connected with cloth coil pipe, and cloth coil pipe is distributed in kneader bottom Portion, and several discharging apertures are provided on cloth coil pipe, kinetic pump 6 by the material of kneader upper end be evacuated to pressue device 7 into After row pressurization, material is sent into from feed pipe 8 in cloth coil pipe, material is sprayed out of discharging aperture under stress, by kneader 1 The material of bottom is broken up so that the anti-cementability in bottom of device is stronger.
Further, stirring rotation paddle 12 is set as screw blade, can be by controlling the rotation direction of screw blade, can be with So that the material of spiral rotation paddle scrolling lower end is sent to upper end or the material of scrolling upper end is sent to lower end, meanwhile, lead to Overregulate the rotation direction of screw blade, can also control the material of screw blade pair and screw blade in the same horizontal line into The conveying of row opposite direction finally enables material to be sufficiently mixed.
Further, the outlet of escape pipe 9 is connected with gas cleaning plant 10, and monitoring 1 internal pressure of kneader is arranged on cover 2 The pressure gauge 14 of power can control the unlatching of escape pipe 9, gas is led to when pressure gauge 14 detects that pressure is higher in kneader 1 Enter gas cleaning plant 10 and carry out purified treatment, when pressure gauge 14 detects that pressure is normal in kneader 1, can control escape pipe 9 are closed, and reduce scattering and disappearing for heat in the entrance and kneader 1 of outside air.
Embodiment 2
The uniform kneader of mixing in the present embodiment and the uniform kneader of the mixing substantially phase described in embodiment 1 Together, maximum the difference is that, a heating layer 15 is provided on 1 side wall of kneader, 15 side upper end of heating layer is connected with Conduction oil inlet pipe 16,15 lower end side of heating layer are connected with conduction oil outlet pipe 17, and 15 outside of heating layer is provided with heat insulation layer 18, need to be to the material that kneading temperature requires for some, can be added into heating layer 15 by conduction oil inlet pipe 16 has The conduction oil of certain temperature, enhances the melting effect of material, while heat insulation layer 18 can reduce dissipating for heat in kneader 1 It loses, is conducive to maintaining reaction temperature.
Embodiment 3
The substantially phase of the uniform kneader of the uniform kneader 1 of mixing in the present embodiment and mixing described in embodiment 11 Together, maximum the difference is that, 1 bottom of kneader is connected with a feeding auger 19 being obliquely installed, feeding auger 19 with 1 connectivity part of kneader is provided with control valve, and feeding auger 19 is connected with the driving motor 20 of 19 rotation of driving feeding auger, goes out Material mouth 4 is arranged in feeding auger 19 close to 20 side of driving motor, and discharge port 4 is straight down, after the completion of kneading, makes control Valve is opened, and starts driving motor 20 and feeding auger 19 is driven to rotate so that material can be smoothly transported to out by feeding auger 19 Material mouth 4 goes out, and is left from discharge port 4, and the setting of feeding auger 19 makes material is sent out more to facilitate, and without manually drawing material, saves A large amount of manpower and materials are saved;Discharge port 4 is arranged straight down simultaneously, and facilitates submitting material.
In conclusion material to be mediated is sent into kneader by kneader provided by the utility model by feed hopper, Then start stepper motor and drive stirring rotation paddle rotation, the material in kneader is stirred so that it is uniformly mixed, meanwhile, Separated in time starts a kinetic pump, the material on kneader top is sucked out from discharge nozzle using kinetic pump, pressurized dress It sets to be sent into from feed pipe after pressurization and mediates motor spindle, the strong impact power released by the material after pressurization is by kneader bottom The material of portion's deposition is broken up, and makes its upward loss under impact force, is finally stirred rotation paddle agitation, is mutually mixed with other materials It closes so that the phenomenon that material mixing in kneader is more uniformly distributed, is not in local deposits caking.
It is the embodiments of the present invention as described above.The utility model is not limited to the above embodiment, anyone It should learn the structure change made under the enlightenment of the utility model, it is every that there is same or similar skill with the utility model Art scheme, each falls within the scope of protection of the utility model.

Claims (5)

1. a kind of being kneaded uniform kneader, including kneader (1), cover (2), feed hopper (3) and discharge port (4), feature It is, is provided on the cover (2) and the internal escape pipe (9) being connected to of kneader (1), kneader (1) the upper end setting Have the discharge nozzle (5) of the interior material extraction of kneader (1), the discharge nozzle (5) connects promising discharge nozzle (5) and provides the dynamic of power Power pumps (6), and the discharge end of the kinetic pump (6) is connected with pressue device (7), and the discharge end of the pressue device (7) is connected with Material is sent into the feed pipe (8) of kneader (1) bottom, kneader (1) side is provided with the first stepper motor (11), institute It states stepper motor (11) and is connected with agitating shaft (13), the agitating shaft (13) is connected with the stirring of agitation kneader (1) interior material Revolve paddle (12).
2. a kind of uniform kneader of mixing as described in claim 1, which is characterized in that the stirring rotation paddle (12) is set as Screw blade.
3. a kind of uniform kneader of mixing as claimed in claim 2, which is characterized in that the outlet of the escape pipe (9) connects It is connected to gas cleaning plant (10), the pressure gauge (14) of monitoring kneader (1) interior pressure is set on the cover (2).
4. the uniform kneader of a kind of mixing as described in claim 1-3 any one, which is characterized in that the kneader (1) heating layer (15) is provided on side wall, heating layer (15) the side upper end is connected with conduction oil inlet pipe (16), heating layer (15) lower end side is connected with conduction oil outlet pipe (17), and heat insulation layer (18) is provided on the outside of heating layer (15).
5. a kind of uniform kneader of mixing as claimed in claim 4, which is characterized in that kneader (1) the bottom connection There are a feeding auger (19) being obliquely installed, the feeding auger (19) that kneader (1) connectivity part is provided with control valve, send Material auger (19) is connected with the driving motor (20) that driving feeding auger (19) rotates, and discharge port (4) setting is twisted in feeding Imperial (19) are close to driving motor (20) side, and discharge port (4) is straight down.
CN201820173401.0U 2018-02-01 2018-02-01 It is a kind of to be kneaded uniform kneader Active CN208018456U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820173401.0U CN208018456U (en) 2018-02-01 2018-02-01 It is a kind of to be kneaded uniform kneader

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820173401.0U CN208018456U (en) 2018-02-01 2018-02-01 It is a kind of to be kneaded uniform kneader

Publications (1)

Publication Number Publication Date
CN208018456U true CN208018456U (en) 2018-10-30

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110315654A (en) * 2019-08-14 2019-10-11 马鞍山市润启新材料科技有限公司 A kind of intelligent and high-efficiency kneader

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110315654A (en) * 2019-08-14 2019-10-11 马鞍山市润启新材料科技有限公司 A kind of intelligent and high-efficiency kneader

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