CN108327116A - A kind of intelligent and high-efficiency kneader - Google Patents

A kind of intelligent and high-efficiency kneader Download PDF

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Publication number
CN108327116A
CN108327116A CN201810100023.8A CN201810100023A CN108327116A CN 108327116 A CN108327116 A CN 108327116A CN 201810100023 A CN201810100023 A CN 201810100023A CN 108327116 A CN108327116 A CN 108327116A
Authority
CN
China
Prior art keywords
kneader
agitating
stepper motor
conveying pipeline
intelligent
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201810100023.8A
Other languages
Chinese (zh)
Inventor
高翔
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhengzhou Qishuo Electronic Technology Co Ltd
Original Assignee
Zhengzhou Qishuo Electronic Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhengzhou Qishuo Electronic Technology Co Ltd filed Critical Zhengzhou Qishuo Electronic Technology Co Ltd
Priority to CN201810100023.8A priority Critical patent/CN108327116A/en
Publication of CN108327116A publication Critical patent/CN108327116A/en
Withdrawn legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/06Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
    • B29B7/10Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
    • B29B7/18Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft
    • B29B7/20Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22Component parts, details or accessories; Auxiliary operations
    • B29B7/24Component parts, details or accessories; Auxiliary operations for feeding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22Component parts, details or accessories; Auxiliary operations
    • B29B7/26Component parts, details or accessories; Auxiliary operations for discharging, e.g. doors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/80Component parts, details or accessories; Auxiliary operations
    • B29B7/84Venting or degassing ; Removing liquids, e.g. by evaporating components
    • B29B7/845Venting, degassing or removing evaporated components in devices with rotary stirrers

Abstract

The invention discloses a kind of intelligent and high-efficiency kneaders, including kneader, cover, agitating device, feeding equipment and drawing mechanism, escape pipe and air inlet pipe are provided on the cover, the air inlet pipe is connected with air blower, the drawing mechanism includes the conveying pipeline being obliquely installed being connected with kneading motor spindle, it is provided with electrically-controlled valve between the conveying pipeline and kneader, the first feeding auger is provided in conveying pipeline, the first feeding auger is connected with the first stepper motor of driving the first feeding auger rotation, the conveying pipeline is provided with discharge port straight down close to the first stepper motor side.Function provided by the invention of mediating utilizes the external and internal pressure of kneader poor, the flow velocity of material when accelerating to discharge, and can be so that discharging is more thorough.

Description

A kind of intelligent and high-efficiency kneader
Technical field
The present invention relates to kneader technical fields, more particularly, to a kind of intelligent and high-efficiency kneader.
Background technology
Kneader is the ideal equipment of the kneading to high viscosity, elastoplasticity material, mixing, vulcanization, polymerization.Kneader is available In production silicon rubber, fluid sealant, hot melt adhesive, food matrix, pharmaceutical preparation etc..Kneader is mainly by kneading part, engine base portion Point, five most of compositions such as hydraulic system, transmission system and electric-control system.Hydraulic system is complete to manipulate oil cylinder by a hydraulic station At function is opened and closed, to complete to turn over the functions such as cylinder, opening.Kneader is a kind of special mixing equipment, is had a pair of mutual Coordinate the blade of rotation, this can generate plastics strong shearing force to blade, and make leather hard or the sticky modeling of rubber-like Material material reacts rapidly, to obtain mixed uniformly material;Two blades are divided into fast blade and slow blade, agitating paddle Speed is fast, and the speed of an agitating paddle is slow, in order to generate shearing force so that the material of mixing can be sheared rapidly, to make Material can be uniformly mixed, and different paddle speed enables the rapid homogeneous of the material being kneaded to stir.
However although kneader is equipped with there are two mutually matched stirrer paddle, it is contorted that when its work, can be in height State, need to have from bottom with a certain distance from, be not so easy to damage to mediating motor spindle, and stirring blade has a spacing from bottom From, will can not stir be deposited on mediate motor spindle material, generally use kneader mediate material be typically all high viscosity Material, the two combine under, eventually lead to mediate motor spindle material be easy adhesion caking;Some materials in kneader into When row is mediated, reacted, pernicious gas is will produce, existing kneader is typically directly discharged in air, this not only can The health of operating personnel is impacted, also can cause environmental pollution;It is being mediated in addition, existing kneader mostly uses greatly The material in kneader is taken out at the mode of rear artificial feeding, consumes a large amount of manpower and materials.
Invention content
The present invention provides a kind of intelligent and high-efficiency kneaders, and to solve existing kneader when being mediated, kneader is heavy Material of the product in bottom is unable to get the problem of fully agitation mixing.
In order to solve the above-mentioned technical problem, the technical solution adopted by the present invention is summarized as follows:
A kind of intelligent and high-efficiency kneader, including kneader, cover, agitating device, feeding equipment and drawing mechanism, the machine It covers and is provided with escape pipe and air inlet pipe, the air inlet pipe is connected with air blower, and the drawing mechanism includes and mediates motor spindle The conveying pipeline being obliquely installed being connected is provided with electrically-controlled valve between the conveying pipeline and kneader, is provided in conveying pipeline One feeding auger, the first feeding auger are connected with the first stepper motor of driving the first feeding auger rotation, the conveying Pipe is provided with discharge port straight down close to the first stepper motor side.
Further, the kneader side is provided with discharge nozzle, and the discharge nozzle is connected with charging absorption pump, the suction Pump is connected with pressue device, and the pressue device is connected with feed pipe, and the feed pipe, which is connected with to be distributed in, mediates motor spindle Cloth coil pipe is provided with several discharging apertures on the cloth coil pipe.
Further, the outlet of the escape pipe is connected with gas cleaning plant.
Further, the feeding equipment is set to kneader upper end, and feeding equipment includes being connected with kneader The feed pipe that is obliquely installed, the feed hopper that one end high with feed pipe is connected, the second feeding auger being set in feed pipe And the second stepper motor of driving the second feeding auger rotation.
Further, the agitating device includes the opposite upper agitating device of rotation direction and lower agitating device, described Upper agitating device includes the third stepper motor being set to below feeding equipment and the first spiral being connected with third stepper motor Stirring slurry, the lower agitating device include being set to fourth stepper motor of the kneader far from the first stepper motor side and with The second connected twisted stir paddle of four stepper motors.
In conclusion by adopting the above-described technical solution, the beneficial effects of the invention are as follows:
For kneader provided by the invention in discharging, first opening electrically-controlled valve makes conveying pipeline be connected with kneader, and opens drum Wind turbine is passed through gas into kneader from air inlet pipe so that air pressure in kneader increases, accelerate material flow into conveying pipeline into Journey, and utilize the draught head with air in kneader so that material is discharged more thorough out of kneader;It is set in conveying pipeline simultaneously It is equipped with the first feeding auger, when discharging, the first stepper motor drives the rotation of the first feeding auger so that the material energy in conveying pipeline The case where normal transport is not in accumulation, can be under the action of the first feeding auger when material transportation to discharge outlet It moves and is left from discharge port, complete discharging, entire discharging process realizes automation, and it is more clean thorough to discharge, and can save big The manpower and materials of amount.
Description of the drawings
Fig. 1 is schematic structural view of the invention;
Fig. 2 is cloth coil pipe structural schematic diagram of the present invention;
In figure label for:1- kneaders, 2- covers, 3- escape pipes, 4- air inlet pipe, 5- air blowers, 6- conveying pipelines, 7- first Feeding auger, the first stepper motors of 8-, 9- discharge ports, 10- discharge nozzles, 11- charging absorption pumps, 12- pressue devices, 13- feed pipes, 14- cloth coil pipes, 15- discharging apertures, 16- third stepper motors, the first propellers of 17-, the 4th stepper motors of 18-, 19- Second propeller, 20- feed pipes, 21- the second feeding augers, the second stepper motors of 22-, 23- feed hoppers, 24- gases are net Makeup is set.
Specific implementation mode
Invention is further described in detail with reference to the accompanying drawings and detailed description.Embodiments of the present invention packet It includes but is not limited to the following example.
Embodiment 1
As shown in Figure 1, a kind of intelligent and high-efficiency kneader, including kneader 1, cover 2, agitating device, feeding equipment and go out Expect device, escape pipe 3 and air inlet pipe 4 are provided on the cover 2, the air inlet pipe 4 is connected with air blower 5, the discharging dress The conveying pipeline 6 being obliquely installed including being connected with 1 bottom of kneader is set, electricity is provided between the conveying pipeline 6 and kneader 1 Valve is controlled, the first feeding auger 7 is provided in conveying pipeline 6, the first feeding auger 7 is connected with 7 turns of the first feeding auger of driving The first dynamic stepper motor 8, the conveying pipeline 6 are provided with discharge port 9 straight down close to 8 side of the first stepper motor.
Operation principle:Material is sent into kneader 1 by feed device and is mediated, when kneading can open escape pipe 3 Stable gas pressure in kneader 1 is kept, while opening agitating device and being stirred to material makes it be uniformly mixed;Kneader 1 is going out When material, first opening electrically-controlled valve makes conveying pipeline 6 be connected with kneader 1, and opens air blower 5 and be passed through from air inlet pipe 4 into kneader 1 Gas so that the air pressure in kneader 1 increases, and material is accelerated to flow into the process of conveying pipeline 6, and utilizes kneader 1 interior and air Draught head so that material discharge out of kneader 1 is more thorough;It is provided with the first feeding auger 7 in conveying pipeline 6 simultaneously, is gone out When material, the first stepper motor 8 drives the rotation of the first feeding auger 7 so that the material energy normal transport in conveying pipeline 6 will not go out The case where now accumulating, when at material transportation to discharge port 9, under the action of the first feeding auger 7, can automatically from discharge port 9 from It opens, completes discharging, entire discharging process realizes automation, and it is more clean thorough to discharge, and can save a large amount of manpower and materials.
Embodiment 2
It is shown in Figure 2, it is advanced optimized on the basis of a kind of intelligent and high-efficiency kneader described in embodiment 1, institute It states 1 side of kneader and is provided with discharge nozzle 10, the discharge nozzle 10 is arranged in 1 upper end of kneader with by the object of 1 upper end of kneader Material is sent out, and discharge nozzle 10 is connected with charging absorption pump 11, and the charging absorption pump 11 is connected with pressue device 12, and the pressue device 12 connects There are feed pipe 13, the feed pipe 13 to be connected with the cloth coil pipe 14 for being distributed in 1 bottom of kneader, set on the cloth coil pipe 14 It is equipped with several discharging apertures 15.The material of 1 upper end of kneader is evacuated to after pressue device 12 pressurizeed in charging absorption pump 11, by object Material is sent into from feed pipe 13 in cloth coil pipe 14, and material is sprayed out of discharging aperture 15 under stress, by the object of 1 bottom of kneader Material is broken up so that the anti-cementability in bottom of device is stronger, increases the uniformity of material mixing in kneader 1.
Embodiment 3
It is advanced optimized on the basis of a kind of intelligent and high-efficiency kneader described in embodiment 1, the outlet of the escape pipe 3 It is connected with gas cleaning plant 24.The exhaust gas of the generation of kneader 1 is sent into gas cleaning plant 24 after being purified and is gone again Discharge, it is possible to reduce the pollution that exhaust gas generates environment purifies the working environment of worker.
Embodiment 4
It is advanced optimized on the basis of a kind of intelligent and high-efficiency kneader described in embodiment 1, the feeding equipment setting In 1 upper end of kneader, feeding equipment includes that the feed pipe 20 being obliquely installed being connected with kneader 1 and feed pipe 20 are high Feed hopper 23 that one end is connected, the second feeding auger 21 being set in feed pipe 20 and driving the second feeding auger 21 rotation The second stepper motor 22.Second feeding auger 21 can play the role of conveying to material, keep material admission velocity controllable, and energy Material is set tentatively to be mixed in the second feeding auger 21.
Further, the agitating device includes the opposite upper agitating device of rotation direction and lower agitating device, it is described on Agitating device includes the third stepper motor 16 being set to below feeding equipment and the first spiral shell being connected with third stepper motor 16 Stirring slurry 17 is revolved, the lower agitating device includes being set to fourth stepper motor of the kneader 1 far from 8 side of the first stepper motor 18 and the second twisted stir paddle 19 for being connected with the 4th stepper motor 18.The mixing direction of upper and lower two agitating devices is on the contrary, can To play preferable shear action to material, while the material that twisted stir paddle can not only stir in same horizontal line is mixed It closes, moreover it is possible to the material of scrolling vertical direction so that the material in entire kneader 1 can be sufficiently mixed, and improved material and mediated Quality;Simultaneously propeller can play the role of push material so that material after feeding equipment falls into 1 side of kneader, Just it under the impetus of upper agitating device, constantly moves to 1 other side of kneader, then makees again in the promotion of lower agitating device Towards the movement of that side is fallen under, material is constantly moved upward close to 10 side of discharge nozzle under motive force, is followed Ring mixes, and reduces the possibility of material adhesion caking.
It is the embodiment of the present invention as described above.The present invention is not limited to the above-described embodiments, anyone should learn that The structure change made under the inspiration of the present invention, the technical schemes that are same or similar to the present invention each fall within this Within the protection domain of invention.

Claims (5)

1. a kind of intelligent and high-efficiency kneader, including kneader (1), cover (2), agitating device, feeding equipment and drawing mechanism, It is characterized in that, escape pipe (3) and air inlet pipe (4) are provided on the cover (2), and the air inlet pipe (4) is connected with air blower (5), the drawing mechanism includes the conveying pipeline (6) being obliquely installed being connected with kneader (1) bottom, the conveying pipeline (6) It is provided with electrically-controlled valve between kneader (1), the first feeding auger (7), the first feeding auger are provided in conveying pipeline (6) (7) it is connected with the first stepper motor (8) of driving the first feeding auger (7) rotation, the conveying pipeline (6) is close to the first stepping electricity Machine (8) side is provided with discharge port (9) straight down.
2. a kind of intelligent and high-efficiency kneader as described in claim 1, which is characterized in that kneader (1) side is provided with Discharge nozzle (10), the discharge nozzle (10) are connected with charging absorption pump (11), and the charging absorption pump (11) is connected with pressue device (12), institute It states pressue device (12) and is connected with feed pipe (13), the feed pipe (13) is connected with the cloth for being distributed in kneader (1) bottom Coil pipe (14) is provided with several discharging apertures (15) on the cloth coil pipe (14).
3. a kind of intelligent and high-efficiency kneader as described in claim 1, which is characterized in that the outlet of the escape pipe (3) connects There is gas cleaning plant (24).
4. a kind of intelligent and high-efficiency kneader as described in claim 1, which is characterized in that the feeding equipment is set to kneader (1) upper end, feeding equipment include that the feed pipe (20) being obliquely installed being connected with kneader (1) and feed pipe (20) are high The second feeding auger of feed hopper (23) that one end is connected, the second feeding auger (21) being set in feed pipe (20) and driving (21) the second stepper motor (22) rotated.
5. a kind of intelligent and high-efficiency kneader as claimed in claim 4, which is characterized in that the agitating device includes rotation direction Opposite upper agitating device and lower agitating device, the upper agitating device include the third stepping electricity being set to below feeding equipment Machine (16) and the first twisted stir paddle (17) being connected with third stepper motor (16), the lower agitating device include being set to pinch Fourth stepper motor (18) of the conjunction machine (1) far from the first stepper motor (8) side and be connected with the 4th stepper motor (18) the Two twisted stir paddles (19).
CN201810100023.8A 2018-02-01 2018-02-01 A kind of intelligent and high-efficiency kneader Withdrawn CN108327116A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810100023.8A CN108327116A (en) 2018-02-01 2018-02-01 A kind of intelligent and high-efficiency kneader

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810100023.8A CN108327116A (en) 2018-02-01 2018-02-01 A kind of intelligent and high-efficiency kneader

Publications (1)

Publication Number Publication Date
CN108327116A true CN108327116A (en) 2018-07-27

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810100023.8A Withdrawn CN108327116A (en) 2018-02-01 2018-02-01 A kind of intelligent and high-efficiency kneader

Country Status (1)

Country Link
CN (1) CN108327116A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110315654A (en) * 2019-08-14 2019-10-11 马鞍山市润启新材料科技有限公司 A kind of intelligent and high-efficiency kneader

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110315654A (en) * 2019-08-14 2019-10-11 马鞍山市润启新材料科技有限公司 A kind of intelligent and high-efficiency kneader

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Application publication date: 20180727

WW01 Invention patent application withdrawn after publication