CN208609013U - A kind of hydraulic pile hammer communication interaction system - Google Patents

A kind of hydraulic pile hammer communication interaction system Download PDF

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Publication number
CN208609013U
CN208609013U CN201820767828.3U CN201820767828U CN208609013U CN 208609013 U CN208609013 U CN 208609013U CN 201820767828 U CN201820767828 U CN 201820767828U CN 208609013 U CN208609013 U CN 208609013U
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pile hammer
hydraulic
hydraulic pile
module
network communication
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CN201820767828.3U
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王强
莫朝卿
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GUANGDONG LIYUAN HYDRAULIC MACHINERY Co Ltd
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GUANGDONG LIYUAN HYDRAULIC MACHINERY Co Ltd
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Abstract

The utility model discloses a kind of hydraulic pile hammer communication interaction systems, including hydraulic pile hammer and hydraulic pile hammer monitoring station, the hydraulic pile hammer monitoring station includes that hydraulic local communication monitoring station, hydraulic extended operation station, central communications monitoring station and long-range Web production status monitoring server, the hydraulic pile hammer monitoring station can be all connected with each other with hydraulic pile hammer by network communication module.The utility model can hydraulic pile hammer communication interaction system by hydraulic pile hammer working condition and condition of construction calculation system and can be transmitted in remote control center or device, realize the long-range monitoring of multiple hydraulic pile hammers at the regional level, it may be implemented remotely to operate the control of the single machine, multimachine that are distributed in multiple construction sites by the system simultaneously, it realizes remote management capability, reduce the waste of human resource of professional and improves the intelligence of hydraulic pile hammer management.

Description

A kind of hydraulic pile hammer communication interaction system
Technical field
The utility model relates to hydraulic pile hammer fields of communication technology, in particular to a kind of hydraulic pile hammer communication interaction system System.
Background technique
In the Europe of the 1970s, with the development of urban modernization and gradually perfect, the main production of environmental regulation Product diesel pile hammer is gradually prevented due to the problem of itself construction can not be handled i.e. noise, vibration and fume pollution problem With.Hydraulic pile hammer is high-efficient due to driving piles, and noise is low, with small vibration, no fume pollution, and advance is once generally recognized It can.Habitually in the past in countries and regions such as Japan, Singapore, Hong Kong and the South Korea in west prosperity country and Asia, hydraulic pile hammer is Through completely instead of diesel pile hammer, becoming the absolutely main force in piling market.With socio-cultural progress and it is economical into Step, imperative with hydraulic pile hammer diesel oil substitute pile hammer, this is also the meaning of country's industry degree and educational level.
Currently, the professional staff in pile foundation apparatus field generally requires to stop at the construction field (site) to pile foundation for a long time The working condition and condition of construction of plinth construction equipment exercise supervision, and guarantee that pile foundation construction equipment in normal operating conditions, is protected Hinder equipment it is safe while also for ensure engineering normal construction state, simultaneously, due to pile foundation equipment work The number of personnel is insufficient, and when there is pile foundation equipment failure situation, the professional staff in pile foundation apparatus field is needed It rushes about and rushes to construction site the equipment of failure is repaired, such monitoring method not only inefficiency, prison Control cumbersome, and hand labor is heavy, wastes time and cause the waste of human resource of pile foundation mechanical discipline staff.
Currently, in order to improve above-mentioned situation, the central communications monitoring of technical staff's utility model in hydraulic pile field It stands to carry out the monitoring of hydraulic pile hammer, by the appearance of communication system central communications monitoring station, local scattered everywhere is led to The creation data information and running parameter for interrogating the hydraulic pile hammer in the Construction State of monitoring station are collected into and are analyzed together Storage, but can not still solve technical staff and need to reside in what construction site was nearby monitored hydraulic pile hammer for a long time Problem, the problem of still can not fundamentally reducing the waste of human resource of professional.
Simultaneously as the case where equipment work site conditions are more severe, and network communication is often unstable, suspension often sends out It is raw.So that equipment continued, be safely operated in the case where suspension, existing communication interaction method and system proposition is chosen War.
Utility model content
The utility model aim is, for the above-mentioned deficiency of the prior art, provides a kind of hydraulic pile hammer communication interaction System by hydraulic pile hammer working condition and condition of construction calculation system and can be transmitted to long-range control by system In center or device, the long-range monitoring of multiple hydraulic pile hammers at the regional level is realized, while can be real by the system Now remotely the control of the single machine, multimachine that are distributed in multiple construction sites is operated, realizes remote management capability, reduces professional Waste of human resource and improve hydraulic pile hammer management intelligence;
When any one equipment breaks down or when abnormal conditions in monitoring range region, can in real time positioning failure it is hydraulic Piling machine simultaneously starts alarm module, alarms in time failure and abnormal conditions, notify related technical personnel to failure with And abnormal conditions are handled, and are ensured the safety of construction equipment and are ensured the construction speed of engineering;
System has the function of fault-tolerant and disaster tolerance, and when encountering suspension state, when website off-grid state at different levels be may continue to It works normally, and available data is saved immediately, there is error correction, at the failure of automatic Check System network, collaboration Property it is good, ensure equipment operation and project progress.
To achieve the above object, the technical scheme adopted by the utility model is a kind of hydraulic pile hammer communication interaction system System, including hydraulic pile hammer and hydraulic pile hammer monitoring station, the hydraulic pile hammer monitoring station include that hydraulic local is logical It interrogates monitoring station, hydraulic extended operation station, central communications monitoring station and long-range Web production status and monitors server, it is described hydraulic Pile hammer monitoring station can be all connected with each other with hydraulic pile hammer by network communication module;
The hydraulic pile hammer includes data collection module and network communication module, the data collection module and network Communication module is connected;
The hydraulic local communication monitoring station include data processing module, data storage module, network communication module and Intelligent warning module, the data processing module are connected with data storage module and network communication module respectively;
The hydraulic extended operation station includes hydraulic pile hammer control module and network communication module, the hydraulic pile Hammer control module is connected with network communication module;
The central communications monitoring station includes data processing module, data storage module, network communication module and hydraulic Pile hammer control module, the data processing module is connected with data storage module and network communication module respectively, described Hydraulic pile hammer control module is connected with network communication module;
The long-range Web production status monitoring server includes data processing module, network communication module and hydraulic beats Pile monkey control module, the network communication module are connected respectively at data processing module and hydraulic pile hammer control module;
The data collection module passes through multiple biographies for being set on hydraulic hammer as a further improvement of the utility model, Sensor carries out data collection to the creation data information and running parameter of hydraulic pile hammer in working condition;
The data processing module is transmitted to data after carrying out processing analysis to data collected by data collection module Memory module;
The data memory module is timed storage to the data after handled by data processing module, and in a timing Between be spaced after to data carry out covering treatment;
The effect of the Intelligent warning module is there are continuous multiple abnormal datas when data processing module discovery, then certainly Dynamic starting Intelligent warning module, is successively sent to hydraulic extended operation station, center for alarm signal by network communication module and leads to It interrogates in monitoring station and long-range Web production status monitoring server, drive and guides staff to the abnormal event of hydraulic pile hammer Barrier carries out processing maintenance;
The effect of the network communication module is to realize that each hydraulic pile hammer monitoring station includes hydraulic pile hammer Monitoring station, hydraulic extended operation station, central communications monitoring station, long-range Web production status monitoring server and hydraulic pile Communication signal transmission between hammer;
The hydraulic pile hammer control module is transmitted by the information of network communication module hydraulic pile hammer controlling signal It is transmitted in hydraulic pile hammer, can be monitored in hydraulic extended operation station, central communications monitoring station and long-range Web production status The long-range control to hydraulic pile hammer single machine or multimachine is realized in server site;
When communication system network error problem, after grid disconnects, website automatic prompt network failure information at different levels, and Existing hydraulic pile hammer data are saved immediately;Error correction occurs for automatic starting correction module, junior's website superior website Fault code, at the failure of detection system network, while hydraulic local communication monitoring station continues to store the production of hydraulic pile hammer Data information and running parameter check engine communication and to engine report if grid communicates fault-free immediately Alert fault code does alignment processing.
As a further improvement of the utility model, the creation data information include the yield of hydraulic pile hammer, energy consumption, Engineering time, the pressure and temperature for hammering striking capabilities, striking frequency, the total blow counts of project and hydraulic hammer system into shape;Hydraulic pile Hammering running parameter into shape includes engine health parameter, engine energy consumption parameter, hydraulic hammer system parameter and hydraulic station system parameter.
The network communication module includes sending module and receiving module as a further improvement of the utility model, Cable, optical fiber or dedicated data line can be used to carry out line transmission data or wireless transmission method is selected to pass through wireless network transmissions Data.
It has the advantage that compared with prior art:
1, the utility model hydraulic pile hammer communication interaction system, can be by hydraulic pile hammer working condition and construction feelings Condition calculation system is simultaneously transmitted in remote control center or device, realizes the remote of multiple hydraulic pile hammers at the regional level Journey monitoring, while may be implemented remotely to operate the control of the single machine, multimachine that are distributed in multiple construction sites by the system, it is real Existing remote management capability reduces the waste of human resource of professional and improves the intelligence of hydraulic pile hammer management.
2, the utility model hydraulic pile hammer communication interaction system, when event occurs in any one equipment in monitoring range region Barrier or when abnormal conditions positioning failure hydraulic pile driver and can start alarm module in real time, in time to failure and abnormal feelings Condition is alarmed, and related technical personnel is notified to handle failure and abnormal conditions, ensure construction equipment safety and Ensure the construction speed of engineering.
3, the utility model hydraulic pile hammer communication interaction system has the function of fault-tolerant and disaster tolerance, when encountering suspension shape When state, when website off-grid state at different levels, may continue to work normally, and save immediately to available data, have error correction function Can, at the failure of automatic Check System network, concertedness is good, ensures equipment operation and project progress.
For the structure feature and effect for more clearly illustrating the utility model, come with reference to the accompanying drawing with specific embodiment pair It is described in detail.
Detailed description of the invention
Fig. 1 is the system topological figure of the utility model hydraulic pile hammer communication interaction method;
Fig. 2 is the control system function structure chart of the utility model hydraulic pile hammer communication interaction method.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work Every other embodiment obtained, fall within the protection scope of the utility model.
Shown in reference to the accompanying drawings, hydraulic pile hammer communication interaction method provided in this embodiment, comprising the following steps:
A kind of hydraulic pile hammer communication interaction system, including hydraulic pile hammer and hydraulic pile hammer monitoring station, it is described Hydraulic pile hammer monitoring station includes hydraulic local communication monitoring station, hydraulic extended operation station, central communications monitoring station and remote Journey Web production status monitors that server, the hydraulic pile hammer monitoring station and hydraulic pile hammer can all pass through network communication mould Block is connected with each other;
The hydraulic pile hammer includes data collection module and network communication module, the data collection module and network Communication module is connected;
The hydraulic local communication monitoring station include data processing module, data storage module, network communication module and Intelligent warning module, the data processing module are connected with data storage module and network communication module respectively;
The hydraulic extended operation station includes hydraulic pile hammer control module and network communication module, the hydraulic pile Hammer control module is connected with network communication module;
The central communications monitoring station includes data processing module, data storage module, network communication module and hydraulic Pile hammer control module, the data processing module is connected with data storage module and network communication module respectively, described Hydraulic pile hammer control module is connected with network communication module;
The long-range Web production status monitoring server includes data processing module, network communication module and hydraulic beats Pile monkey control module, the network communication module are connected respectively at data processing module and hydraulic pile hammer control module;
Hydraulic pile hammer communication interaction system in the present embodiment, the data collection module is by being set on hydraulic hammer Multiple sensors data collection is carried out to the creation data information and running parameter of hydraulic pile hammer in working condition;
The data processing module is transmitted to data after carrying out processing analysis to data collected by data collection module Memory module;
The data memory module is timed storage to the data after handled by data processing module, and in a timing Between be spaced after to data carry out covering treatment;
The effect of the Intelligent warning module is there are continuous multiple abnormal datas when data processing module discovery, then certainly Dynamic starting Intelligent warning module, is successively sent to hydraulic extended operation station, center for alarm signal by network communication module and leads to It interrogates in monitoring station and long-range Web production status monitoring server, drive and guides staff to the abnormal event of hydraulic pile hammer Barrier carries out processing maintenance;
The effect of the network communication module is to realize that each hydraulic pile hammer monitoring station includes hydraulic pile hammer Monitoring station, hydraulic extended operation station, central communications monitoring station, long-range Web production status monitoring server and hydraulic pile Communication signal transmission between hammer;
The hydraulic pile hammer control module is transmitted by the information of network communication module hydraulic pile hammer controlling signal It is transmitted in hydraulic pile hammer, can be monitored in hydraulic extended operation station, central communications monitoring station and long-range Web production status The long-range control to hydraulic pile hammer single machine or multimachine is realized in server site;
When communication system network error problem, after grid disconnects, website automatic prompt network failure information at different levels, and Existing hydraulic pile hammer data are saved immediately;Error correction occurs for automatic starting correction module, junior's website superior website Fault code, at the failure of detection system network, while hydraulic local communication monitoring station continues to store the production of hydraulic pile hammer Data information and running parameter check engine communication and to engine report if grid communicates fault-free immediately Alert fault code does alignment processing.
Hydraulic pile hammer communication interaction system in the present embodiment, the creation data information include the production of hydraulic pile hammer Amount, energy consumption, engineering time, the pressure and temperature for hammering striking capabilities, striking frequency, the total blow counts of project and hydraulic hammer system into shape; Hydraulic pile hammer running parameter includes engine health parameter, engine energy consumption parameter, hydraulic hammer system parameter and hydraulic station System parameter.
Hydraulic pile hammer communication interaction system in the present embodiment, the network communication module include sending module and connect Module is received, cable, optical fiber or dedicated data line can be used and carry out line transmission data or wireless transmission method is selected to pass through wirelessly Transmitted data on network.
The present embodiment design focal point is:
1, hydraulic pile hammer communication interaction its system in the present embodiment, by hydraulic pile hammer working condition and can apply Work situation calculation system is simultaneously transmitted in remote control center or device, realizes multiple hydraulic pile hammers at the regional level Long-range monitoring, while may be implemented remotely to grasp the control for being distributed in the single machines of multiple construction sites, multimachine by the system Make, realize remote management capability, reduce the waste of human resource of professional and improves the intelligence of hydraulic pile hammer management.
2, the hydraulic pile hammer communication interaction system in the present embodiment, when any one equipment occurs in monitoring range region When failure or abnormal conditions, positioning failure hydraulic pile driver and alarm module can be started in real time, in time to failure and exception Situation is alarmed, and related technical personnel is notified to handle failure and abnormal conditions, ensure construction equipment safety with And ensure the construction speed of engineering.
3, the hydraulic pile hammer communication interaction system in the present embodiment, has the function of fault-tolerant and disaster tolerance, when encountering suspension When state, when website off-grid state at different levels, may continue to work normally, and save immediately to available data, have error correction function Can, at the failure of automatic Check System network, concertedness is good, ensures equipment operation and project progress.
Combine figure embodiment that the utility model is described in detail above, those skilled in the art can root Many variations example is made to the utility model according to above description.Thus, certain details in embodiment should not constitute practical to this Novel restriction, the utility model will be using the ranges that the appended claims define as the protection scope of the utility model.

Claims (4)

1. a kind of hydraulic pile hammer communication interaction system, which is characterized in that monitored including hydraulic pile hammer and hydraulic pile hammer Website, the hydraulic pile hammer monitoring station include hydraulic local communication monitoring station, hydraulic extended operation station, central communications monitoring It stands and long-range Web production status monitoring server, the hydraulic pile hammer monitoring station can all pass through net with hydraulic pile hammer Network communication module is connected with each other;
The hydraulic pile hammer includes data collection module and network communication module, the data collection module and network communication Module is connected;
The hydraulic local communication monitoring station includes data processing module, data storage module, network communication module and intelligence Alarm module, the data processing module are connected with data storage module and network communication module respectively;
The hydraulic extended operation station includes hydraulic pile hammer control module and network communication module, the hydraulic pile hammer control Molding block is connected with network communication module;
The central communications monitoring station includes data processing module, data storage module, network communication module and hydraulic pile Hammer control module into shape, the data processing module is connected with data storage module and network communication module respectively, described hydraulic Pile hammer control module is connected with network communication module;
The long-range Web production status monitoring server includes data processing module, network communication module and hydraulic pile hammer Control module, the network communication module are connected respectively at data processing module and hydraulic pile hammer control module.
2. hydraulic pile hammer communication interaction system according to claim 1, which is characterized in that the data collection module is logical Multiple sensors for being set on hydraulic hammer are crossed to the creation data information and running parameter of hydraulic pile hammer in working condition Carry out data collection.
3. hydraulic pile hammer communication interaction system according to claim 1, which is characterized in that the creation data packet Include yield, energy consumption, engineering time, hammer striking capabilities, striking frequency, the total blow counts of project and the hydraulic hammer system of hydraulic pile hammer The pressure and temperature of system;Hydraulic pile hammer running parameter includes engine health parameter, engine energy consumption parameter, hydraulic hammer system Parameter and hydraulic station system parameter.
4. hydraulic pile hammer communication interaction system according to claim 1, which is characterized in that the network communication module Including sending module and receiving module, cable, optical fiber or dedicated data line can be used and carry out line transmission data or selection wirelessly Transmission mode passes through wireless network transmissions data.
CN201820767828.3U 2018-05-21 2018-05-21 A kind of hydraulic pile hammer communication interaction system Active CN208609013U (en)

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Application Number Priority Date Filing Date Title
CN201820767828.3U CN208609013U (en) 2018-05-21 2018-05-21 A kind of hydraulic pile hammer communication interaction system

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Application Number Priority Date Filing Date Title
CN201820767828.3U CN208609013U (en) 2018-05-21 2018-05-21 A kind of hydraulic pile hammer communication interaction system

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CN208609013U true CN208609013U (en) 2019-03-15

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110173485A (en) * 2019-05-23 2019-08-27 山东临工工程机械有限公司 A kind of broken method and device for beating hammer frequency of control

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110173485A (en) * 2019-05-23 2019-08-27 山东临工工程机械有限公司 A kind of broken method and device for beating hammer frequency of control

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