CN109167804A - A kind of hydraulic pile hammer communication interaction method and its system - Google Patents
A kind of hydraulic pile hammer communication interaction method and its system Download PDFInfo
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- CN109167804A CN109167804A CN201810491197.1A CN201810491197A CN109167804A CN 109167804 A CN109167804 A CN 109167804A CN 201810491197 A CN201810491197 A CN 201810491197A CN 109167804 A CN109167804 A CN 109167804A
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- 238000004891 communication Methods 0.000 title claims abstract description 204
- 230000003993 interaction Effects 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims abstract description 36
- 238000012544 monitoring process Methods 0.000 claims abstract description 164
- 238000010276 construction Methods 0.000 claims abstract description 37
- 238000004519 manufacturing process Methods 0.000 claims abstract description 37
- 238000003860 storage Methods 0.000 claims abstract description 11
- 238000012545 processing Methods 0.000 claims description 37
- 230000002159 abnormal effect Effects 0.000 claims description 18
- 238000012937 correction Methods 0.000 claims description 15
- 238000004458 analytical method Methods 0.000 claims description 13
- 238000013500 data storage Methods 0.000 claims description 13
- 238000013480 data collection Methods 0.000 claims description 12
- 238000007726 management method Methods 0.000 claims description 9
- 230000000694 effects Effects 0.000 claims description 6
- 238000005265 energy consumption Methods 0.000 claims description 6
- 241001269238 Data Species 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims description 3
- 230000036541 health Effects 0.000 claims description 3
- 230000008054 signal transmission Effects 0.000 claims description 3
- 238000013024 troubleshooting Methods 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims 3
- 238000012423 maintenance Methods 0.000 claims 2
- 230000004888 barrier function Effects 0.000 claims 1
- 238000000465 moulding Methods 0.000 claims 1
- 230000006870 function Effects 0.000 description 6
- 230000006872 improvement Effects 0.000 description 6
- 239000002699 waste material Substances 0.000 description 6
- 239000000725 suspension Substances 0.000 description 5
- 230000032258 transport Effects 0.000 description 5
- 241000282693 Cercopithecidae Species 0.000 description 4
- 238000004364 calculation method Methods 0.000 description 3
- 239000003517 fume Substances 0.000 description 2
- 230000007257 malfunction Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000002283 diesel fuel Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/02—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP]
- H04L67/025—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP] for remote control or remote monitoring of applications
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L41/00—Arrangements for maintenance, administration or management of data switching networks, e.g. of packet switching networks
- H04L41/06—Management of faults, events, alarms or notifications
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L41/00—Arrangements for maintenance, administration or management of data switching networks, e.g. of packet switching networks
- H04L41/06—Management of faults, events, alarms or notifications
- H04L41/0631—Management of faults, events, alarms or notifications using root cause analysis; using analysis of correlation between notifications, alarms or events based on decision criteria, e.g. hierarchy, tree or time analysis
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L41/00—Arrangements for maintenance, administration or management of data switching networks, e.g. of packet switching networks
- H04L41/06—Management of faults, events, alarms or notifications
- H04L41/0677—Localisation of faults
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
- H04L67/125—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks involving control of end-device applications over a network
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- G—PHYSICS
- G08—SIGNALLING
- G08C—TRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
- G08C19/00—Electric signal transmission systems
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- Computer Networks & Wireless Communication (AREA)
- Signal Processing (AREA)
- Health & Medical Sciences (AREA)
- Computing Systems (AREA)
- General Health & Medical Sciences (AREA)
- Medical Informatics (AREA)
- Placing Or Removing Of Piles Or Sheet Piles, Or Accessories Thereof (AREA)
Abstract
The invention discloses a kind of hydraulic pile hammer communication interaction method and its systems, comprising the following steps: 1) a hydraulic local communication monitoring station is arranged, hydraulic local communication monitoring station is set near hydraulic pile hammer construction site；2) hydraulic extended operation station is set, execute-in-place control can be carried out to one or more hydraulic pile hammers within the scope of construction site；3) hydraulic pile hammer is numbered in local communication monitoring station, and real-time collecting storage, is analyzed the information of hydraulic hammer, and regularly sent into central communications monitoring station；4) central communications monitoring station carries out locating and monitoring to local communication monitoring station in regional scope and numbers, all hydraulic local communication monitoring station recorded data information in timing receipt regional scope simultaneously stores, and can carry out identification and remote control operation to hydraulic pile hammer according to combination number；5) long-range Web production status is set and monitors server, remote control operation can be carried out to any hydraulic pile hammer in regional scope.
Description
Technical field
The present invention relates to hydraulic pile hammer field of communication technology, in particular to a kind of hydraulic pile hammer communication interaction method and
Its system.
Background technique
In the Europe of the 1970s, with the development of urban modernization and gradually perfect, the main production of environmental regulation
Product diesel pile hammer is gradually prevented due to the problem of itself construction can not be handled i.e. noise, vibration and fume pollution problem
With.Hydraulic pile hammer is high-efficient due to driving piles, and noise is low, with small vibration, no fume pollution, and advance is once generally recognized
It can.Habitually in the past in countries and regions such as Japan, Singapore, Hong Kong and the South Korea in west prosperity country and Asia, hydraulic pile hammer is
Through completely instead of diesel pile hammer, becoming the absolutely main force in piling market.With socio-cultural progress and it is economical into
Step, imperative with hydraulic pile hammer diesel oil substitute pile hammer, this is also the meaning of country's industry degree and educational level.
Currently, the professional staff in pile foundation apparatus field generally requires to stop at the construction field (site) to pile foundation for a long time
The working condition and condition of construction of plinth construction equipment exercise supervision, and guarantee that pile foundation construction equipment in normal operating conditions, is protected
Hinder equipment it is safe while also for ensure engineering normal construction state, simultaneously, due to pile foundation equipment work
The number of personnel is insufficient, and when there is pile foundation equipment failure situation, the professional staff in pile foundation apparatus field is needed
It rushes about and rushes to construction site the equipment of failure is repaired, such monitoring method not only inefficiency, prison
Control cumbersome, and hand labor is heavy, wastes time and cause the waste of human resource of pile foundation mechanical discipline staff.
Currently, in order to improve above-mentioned situation, the technical staff in hydraulic pile field has invented central communications monitoring station
The monitoring for carrying out hydraulic pile hammer is supervised local communication scattered everywhere by the appearance of communication system central communications monitoring station
The creation data information and running parameter for controlling the hydraulic pile hammer in the Construction State at station are collected into and carry out analysis storage together,
But can not still solve the problems, such as that technical staff needs to reside in construction site for a long time and is nearby monitored to hydraulic pile hammer,
The problem of still can not fundamentally reducing the waste of human resource of professional.
Simultaneously as the case where equipment work site conditions are more severe, and network communication is often unstable, suspension often sends out
It is raw.So that equipment continued, be safely operated in the case where suspension, existing communication interaction method and system proposition is chosen
War.
Summary of the invention
Present invention aims at provide a kind of hydraulic pile hammer communication interaction method for the above-mentioned deficiency of the prior art
And its system, it by hydraulic pile hammer working condition and condition of construction calculation system and can be passed by this method and system
It transports in remote control center or device, realizes the long-range monitoring of multiple hydraulic pile hammers at the regional level, pass through simultaneously
The system may be implemented remotely to operate the control of the single machine, multimachine that are distributed in multiple construction sites, realize remote management capability,
It reduces the waste of human resource of professional and improves the intelligence of hydraulic pile hammer management；
When any one equipment breaks down or when abnormal conditions in monitoring range region, can in real time positioning failure it is hydraulic
Piling machine simultaneously starts alarm module, alarms in time failure and abnormal conditions, notify related technical personnel to failure with
And abnormal conditions are handled, and are ensured the safety of construction equipment and are ensured the construction speed of engineering；
System has the function of fault-tolerant and disaster tolerance, and when encountering suspension state, when website off-grid state at different levels be may continue to
It works normally, and available data is saved immediately, there is error correction, at the failure of automatic Check System network, collaboration
Property it is good, ensure equipment operation and project progress.
To achieve the above object, the technical scheme adopted by the invention is that: a kind of hydraulic pile hammer communication interaction method, packet
Include following steps:
1) a hydraulic local communication monitoring station is set, and it is existing that hydraulic local communication monitoring station is set to hydraulic pile hammer construction
Near；
2) hydraulic extended operation station is set and is positioned near hydraulic pile hammer construction site, the extended operation
Execute-in-place control can be carried out to one or more hydraulic pile hammers within the scope of construction site by standing；
3) local communication monitoring station carries out one or more hydraulic pile hammers within the scope of hydraulic pile hammer construction site
Number, when hydraulic pile hammer is in working condition, creation data information and work of the local communication monitoring station to hydraulic pile hammer
Make parameter and carry out real-time collecting, storage, analysis, and recorded data information is sent to central communications according to its number by timing
In monitoring station；
4) central communications monitoring station carries out locating and monitoring, and root to all local communication monitoring stations in a regional scope
It is numbered management according to the geographical location of each local communication monitoring station, all hydraulic sheet in timing receipt regional scope
Ground communication monitoring station recorded data information simultaneously summarizes laggard row information storage according to number progress information, can be by central communications
Monitoring station is combined the number and local communication monitoring station of local communication monitoring station to the number of hydraulic pile hammer, center
Communication monitoring station can carry out identification and remote control operation to hydraulic pile hammer according to the combination number；
5) long-range Web production status is set and monitors server, the central communications monitoring station timing is hydraulic by what is summarized
Data information transfer is hammered into shape into the monitoring server, which can compile in collaboration with according to the group
Number in regional scope any hydraulic pile hammer carry out remote control operation.
As a further improvement of the present invention, the creation data information includes the yield, energy consumption, engineering of hydraulic pile hammer
Time, the pressure and temperature for hammering striking capabilities, striking frequency, the total blow counts of project and hydraulic hammer system into shape；Hydraulic pile hammer work
It include engine health parameter, engine energy consumption parameter, hydraulic hammer system parameter and hydraulic station system parameter as parameter.
As a further improvement of the present invention, the central communications monitoring station and the monitoring service of long-range Web production status
Device includes multiple hydraulic pile hammer control interfaces, the number of the hydraulic pile hammer remotely controlled as needed, can to one or
Multiple hydraulic pile hammers are remotely controlled.
As a further improvement of the present invention, further include following steps:
Hydraulic local communication monitoring station is to the creation data information of the hydraulic pile hammer within the scope of construction site and work
Parameter carries out real-time collecting, stores and analyzed, when the analysis of hydraulic local communication monitoring station has recognized hydraulic pile hammer production
When raw exception creation data information or operating parameter information, start Intelligent warning module automatically, successively to hydraulic extended operation station,
Central communications monitoring station and long-range Web production status monitoring server transport warning message and hydraulic local communication monitoring station
To the number information of the failed hydraulic pile hammer, drives and staff is guided to carry out processing dimension to hydraulic pile hammer abnormal failure
Shield.
As a further improvement of the present invention, hydraulic extended operation station can be according to hydraulic local communication monitoring station to the failure
The number information of hydraulic pile hammer navigates to failed hydraulic immediately and hammers into shape and carry out troubleshooting to it, central communications monitoring station and
Long-range Web production status monitoring server transport warning message is then needed according to central communications monitoring station to local communication monitoring station
Number and local communication monitoring station to the number positioning failure hydraulic hammer of hydraulic pile hammer.
As a further improvement of the present invention, further include following steps:
After the abnormal operation or hardware fault processed of hydraulic pile hammer, hydraulic local communication monitoring station analysis is known
When being clipped to the normal operating conditions creation data information and operating parameter information of hydraulic pile hammer, Intelligent warning module is closed, is made
Obtain hydraulic local communication monitoring station, hydraulic extended operation station, central communications monitoring station, long-range Web production status monitoring server
Again restore original operating states, hydraulic pile hammer is monitored in real time.
As a further improvement of the present invention, further include following steps:
When communication system network error problem, after grid disconnects, website automatic prompt network failure information at different levels, and
Existing hydraulic pile hammer data are saved immediately；Error correction occurs for automatic starting correction module, junior's website superior website
Fault code, at the failure of detection system network, while hydraulic local communication monitoring station continues to store the production of hydraulic pile hammer
Data information and running parameter check engine communication and to engine report if grid communicates fault-free immediately
Alert fault code does alignment processing.
A kind of hydraulic pile hammer communication interaction system for realizing above-mentioned hydraulic pile hammer communication interaction method, including hydraulic beat
Pile monkey and hydraulic pile hammer monitoring station, the hydraulic pile hammer monitoring station includes hydraulic local communication monitoring station, hydraulic
Extended operation station, central communications monitoring station and long-range Web production status monitor server, each hydraulic pile hammer monitoring station
Point can be all connected with each other with hydraulic pile hammer by network communication module；
The hydraulic pile hammer includes data collection module and network communication module, the data collection module and network
Communication module is connected；
The hydraulic local communication monitoring station include data processing module, data storage module, network communication module and
Intelligent warning module, the data processing module are connected with data storage module and network communication module respectively；
The hydraulic extended operation station includes hydraulic pile hammer control module and network communication module, the hydraulic pile
Hammer control module is connected with network communication module；
The central communications monitoring station includes data processing module, data storage module, network communication module and hydraulic
Pile hammer control module, the data processing module is connected with data storage module and network communication module respectively, described
Hydraulic pile hammer control module is connected with network communication module；
The long-range Web production status monitoring server includes data processing module, network communication module and hydraulic beats
Pile monkey control module, the network communication module are connected respectively at data processing module and hydraulic pile hammer control module；
The data collection module is collected the various job informations of hydraulic hammer, is based on being set on hydraulic hammer
Multiple sensors, when hydraulic hammer is in running order, the sensor receives the various job informations of hydraulic hammer
Collection；
The data processing module is transmitted to data after carrying out processing analysis to data collected by data collection module
Memory module；
The data memory module is timed storage to the data after handled by data processing module, and in a timing
Between be spaced after to data carry out covering treatment；
The effect of the Intelligent warning module is there are continuous multiple abnormal datas when data processing module discovery, then certainly
Dynamic starting Intelligent warning module, is successively sent to hydraulic extended operation station, center for alarm signal by network communication module and leads to
It interrogates in monitoring station and long-range Web production status monitoring server；
The effect of the network communication module is to realize that each hydraulic pile hammer monitoring station includes hydraulic pile hammer
Monitoring station, hydraulic extended operation station, central communications monitoring station, long-range Web production status monitoring server and hydraulic pile
Communication signal transmission between hammer；
The hydraulic pile hammer control module can pass through network communication module for the control to hydraulic pile hammer
By hydraulic pile hammer control signal be transmitted in hydraulic pile hammer, can hydraulic extended operation station, central communications monitoring station with
And long-range control of the realization to hydraulic pile hammer in long-range Web production status monitoring server；
When communication system network malfunction problem, grid disconnect after, start correction module automatically so that junior's website to
Error correction fault code occurs for higher level's website, at the failure of automatic checkout system network.
It has the advantage that compared with prior art:
1, hydraulic pile hammer communication interaction method and its system of the present invention by hydraulic pile hammer working condition and can be applied
Work situation calculation system is simultaneously transmitted in remote control center or device, realizes multiple hydraulic pile hammers at the regional level
Long-range monitoring, while may be implemented remotely to grasp the control for being distributed in the single machines of multiple construction sites, multimachine by the system
Make, realize remote management capability, reduce the waste of human resource of professional and improves the intelligence of hydraulic pile hammer management.
2, hydraulic pile hammer communication interaction method and its system of the present invention, when any one equipment goes out in monitoring range region
When existing failure or abnormal conditions, positioning failure hydraulic pile driver and alarm module can be started in real time, in time to failure and different
Reason condition is alarmed, and related technical personnel is notified to handle failure and abnormal conditions, ensures the safety of construction equipment
And ensure the construction speed of engineering.
3, hydraulic pile hammer communication interaction method and system of the present invention, have the function of fault-tolerant and disaster tolerance, when encountering suspension
When state, when website off-grid state at different levels, may continue to work normally, and save immediately to available data, have error correction function
Can, at the failure of automatic Check System network, concertedness is good, ensures equipment operation and project progress.
In order to explain the structural features and functions of the invention more clearly, come with reference to the accompanying drawing with specific embodiment to its into
Row is described in detail.
Detailed description of the invention
Fig. 1 is the system topological figure of hydraulic pile hammer communication interaction method of the present invention；
Fig. 2 is the control system function structure chart of hydraulic pile hammer communication interaction method of the present invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Shown in reference to the accompanying drawings, hydraulic pile hammer communication interaction method provided in this embodiment, comprising the following steps:
1) a hydraulic local communication monitoring station is set, and it is existing that hydraulic local communication monitoring station is set to hydraulic pile hammer construction
Near；
2) hydraulic extended operation station is set and is positioned near hydraulic pile hammer construction site, the extended operation
Execute-in-place control can be carried out to one or more hydraulic pile hammers within the scope of construction site by standing；
3) local communication monitoring station carries out one or more hydraulic pile hammers within the scope of hydraulic pile hammer construction site
Number, when hydraulic pile hammer is in working condition, creation data information and work of the local communication monitoring station to hydraulic pile hammer
Make parameter and carry out real-time collecting, storage, analysis, and recorded data information is sent to central communications according to its number by timing
In monitoring station；
4) central communications monitoring station carries out locating and monitoring, and root to all local communication monitoring stations in a regional scope
It is numbered management according to the geographical location of each local communication monitoring station, all hydraulic sheet in timing receipt regional scope
Ground communication monitoring station recorded data information simultaneously summarizes laggard row information storage according to number progress information, can be by central communications
Monitoring station is combined the number and local communication monitoring station of local communication monitoring station to the number of hydraulic pile hammer, center
Communication monitoring station can carry out identification and remote control operation to hydraulic pile hammer according to the combination number；
5) long-range Web production status is set and monitors server, the central communications monitoring station timing is hydraulic by what is summarized
Data information transfer is hammered into shape into the monitoring server, which can compile in collaboration with according to the group
Number in regional scope any hydraulic pile hammer carry out remote control operation.
Hydraulic pile hammer communication interaction method in the present embodiment, the creation data information include the production of hydraulic pile hammer
Amount, energy consumption, engineering time, the pressure and temperature for hammering striking capabilities, striking frequency, the total blow counts of project and hydraulic hammer system into shape；
Hydraulic pile hammer running parameter includes engine health parameter, engine energy consumption parameter, hydraulic hammer system parameter and hydraulic station
System parameter.
Hydraulic pile hammer communication interaction method in the present embodiment, the central communications monitoring station and long-range Web production
Condition monitoring server includes multiple hydraulic pile hammer control interfaces, the volume of the hydraulic pile hammer remotely controlled as needed
Number, one or more hydraulic pile hammers can remotely be controlled.
Hydraulic pile hammer communication interaction method in the present embodiment, further includes following steps:
Hydraulic local communication monitoring station is to the creation data information of the hydraulic pile hammer within the scope of construction site and work
Parameter carries out real-time collecting, stores and analyzed, when the analysis of hydraulic local communication monitoring station has recognized hydraulic pile hammer production
When raw exception creation data information or operating parameter information, start Intelligent warning module automatically, successively to hydraulic extended operation station,
Central communications monitoring station and long-range Web production status monitoring server transport warning message and hydraulic local communication monitoring station
To the number information of the failed hydraulic pile hammer, drives and staff is guided to carry out processing dimension to hydraulic pile hammer abnormal failure
Shield.
Hydraulic pile hammer communication interaction method in the present embodiment, hydraulic extended operation station can be supervised according to hydraulic local communication
Control station navigates to failed hydraulic to the number information of the failed hydraulic pile hammer immediately and hammers and carry out to it troubleshooting into shape, and center is logical
News monitoring station and long-range Web production status monitoring server transport warning message are then needed according to central communications monitoring station to this
The number and local communication monitoring station that ground communicates monitoring station are to the number positioning failure hydraulic hammer of hydraulic pile hammer.
Hydraulic pile hammer communication interaction method in the present embodiment, further includes following steps:
After the abnormal operation or hardware fault processed of hydraulic pile hammer, hydraulic local communication monitoring station analysis is known
When being clipped to the normal operating conditions creation data information and operating parameter information of hydraulic pile hammer, Intelligent warning module is closed, is made
Obtain hydraulic local communication monitoring station, hydraulic extended operation station, central communications monitoring station, long-range Web production status monitoring server
Again restore original operating states, hydraulic pile hammer is monitored in real time.
Hydraulic pile hammer communication interaction method in the present embodiment, further includes following steps:
When communication system network error problem, after grid disconnects, website automatic prompt network failure information at different levels, and
Existing hydraulic pile hammer data are saved immediately；Error correction occurs for automatic starting correction module, junior's website superior website
Fault code, at the failure of detection system network, while hydraulic local communication monitoring station continues to store the production of hydraulic pile hammer
Data information and running parameter check engine communication and to engine report if grid communicates fault-free immediately
Alert fault code does alignment processing.
A kind of hydraulic pile hammer communication interaction system for realizing above-mentioned hydraulic pile hammer communication interaction method, including hydraulic beat
Pile monkey and hydraulic pile hammer monitoring station, the hydraulic pile hammer monitoring station includes hydraulic local communication monitoring station, hydraulic
Extended operation station, central communications monitoring station and long-range Web production status monitor server, each hydraulic pile hammer monitoring station
Point can be all connected with each other with hydraulic pile hammer by network communication module；
The hydraulic pile hammer includes data collection module and network communication module, the data collection module and network
Communication module is connected；
The hydraulic local communication monitoring station include data processing module, data storage module, network communication module and
Intelligent warning module, the data processing module are connected with data storage module and network communication module respectively；
The hydraulic extended operation station includes hydraulic pile hammer control module and network communication module, the hydraulic pile
Hammer control module is connected with network communication module；
The central communications monitoring station includes data processing module, data storage module, network communication module and hydraulic
Pile hammer control module, the data processing module is connected with data storage module and network communication module respectively, described
Hydraulic pile hammer control module is connected with network communication module；
The long-range Web production status monitoring server includes data processing module, network communication module and hydraulic beats
Pile monkey control module, the network communication module are connected respectively at data processing module and hydraulic pile hammer control module；
The data collection module is collected the various job informations of hydraulic hammer, is based on being set on hydraulic hammer
Multiple sensors, when hydraulic hammer is in running order, the sensor receives the various job informations of hydraulic hammer
Collection；
The data processing module is transmitted to data after carrying out processing analysis to data collected by data collection module
Memory module；
The data memory module is timed storage to the data after handled by data processing module, and in a timing
Between be spaced after to data carry out covering treatment；
The effect of the Intelligent warning module is there are continuous multiple abnormal datas when data processing module discovery, then certainly
Dynamic starting Intelligent warning module, and alarm signal is successively sent to by network communication module by hydraulic extended operation station, center
It communicates in monitoring station and long-range Web production status monitoring server；
The effect of the network communication module is to realize that each hydraulic pile hammer monitoring station includes hydraulic pile hammer
Monitoring station, hydraulic extended operation station, central communications monitoring station, long-range Web production status monitoring server and hydraulic pile
Communication signal transmission between hammer；
The hydraulic pile hammer control module can pass through network communication module for the control to hydraulic pile hammer
By hydraulic pile hammer control signal be transmitted in hydraulic pile hammer, can hydraulic extended operation station, central communications monitoring station with
And long-range control of the realization to hydraulic pile hammer in long-range Web production status monitoring server；
When communication system network malfunction problem, grid disconnect after, start correction module automatically so that junior's website to
Error correction fault code occurs for higher level's website, at the failure of automatic checkout system network.
The present embodiment design focal point is:
1, the hydraulic pile hammer communication interaction method and its system in the present embodiment, can be by hydraulic pile hammer working condition
And condition of construction calculation system and be transmitted in remote control center or device, it realizes multiple hydraulic at the regional level
The long-range monitoring of pile hammer, while may be implemented remotely by the system to being distributed in the single machines of multiple construction sites, multimachine
Control operation, realizes remote management capability, reduces the waste of human resource of professional and improves hydraulic pile hammer management
It is intelligent.
2, the hydraulic pile hammer communication interaction method and its system in the present embodiment, when any one in monitoring range region
Equipment breaks down or when abnormal conditions, positioning failure hydraulic pile driver and can start alarm module in real time, in time to failure
And abnormal conditions are alarmed, and related technical personnel is notified to handle failure and abnormal conditions, ensure construction equipment
Safety and ensure engineering construction speed.
3, the hydraulic pile hammer communication interaction method and its system in the present embodiment, has the function of fault-tolerant and disaster tolerance, when
When encountering suspension state, when website off-grid state at different levels, may continue to work normally, and save immediately to available data, have
There is an error correction, at the failure of automatic Check System network, concertedness is good, ensures equipment operation and project progress.
The present invention has been described in detail with reference to the accompanying drawings, those skilled in the art can be according to upper
It states and bright many variations example is made to the present invention.Thus, certain details in embodiment should not constitute limitation of the invention, this
Invention will be using the range that the appended claims define as protection scope of the present invention.
Claims (8)
1. a kind of hydraulic pile hammer communication interaction method, which is characterized in that the hydraulic pile hammer communication interaction method include with
Lower step:
1) a hydraulic local communication monitoring station is set, it is attached that hydraulic local communication monitoring station is set to hydraulic pile hammer construction site
Closely；
2) hydraulic extended operation station is set and is positioned near hydraulic pile hammer construction site, the extended operation station can
Execute-in-place control is carried out to one or more hydraulic pile hammers within the scope of construction site；
3) one or more hydraulic pile hammers within the scope of hydraulic pile hammer construction site are numbered in local communication monitoring station,
When hydraulic pile hammer is in working condition, creation data information and running parameter of the local communication monitoring station to hydraulic pile hammer
Real-time collecting, storage, analysis are carried out, and recorded data information is sent to central communications monitoring station according to its number by timing
In；
4) central communications monitoring station carries out locating and monitoring to all local communication monitoring stations in a regional scope, and according to every
The geographical location of a local communication monitoring station it is numbered management, and all hydraulic in timing receipt regional scope is locally logical
News monitoring station recorded data information simultaneously summarizes laggard row information storage according to number progress information, can monitor central communications
It stands and the number and local communication monitoring station of local communication monitoring station is combined the number of hydraulic pile hammer, form combination
Number, central communications monitoring station can carry out identification and remote control operation to hydraulic pile hammer according to the combination number；
5) long-range Web production status is set and monitors server, the hydraulic hammer number that the central communications monitoring station timing will be summarized
It is believed that breath is transmitted in the monitoring server, which can be according to the combination number pair
Any hydraulic pile hammer in regional scope carries out remote control operation.
2. hydraulic pile hammer communication interaction method according to claim 1, which is characterized in that the creation data packet
Include yield, energy consumption, engineering time, hammer striking capabilities, striking frequency, the total blow counts of project and the hydraulic hammer system of hydraulic pile hammer
The pressure and temperature of system；Hydraulic pile hammer running parameter includes engine health parameter, engine energy consumption parameter, hydraulic hammer system
Parameter and hydraulic station system parameter.
3. hydraulic pile hammer communication interaction method according to claim 1, which is characterized in that the central communications monitoring station
And long-range Web production status monitoring server includes multiple hydraulic pile hammer control interfaces, is remotely controlled as needed
The combination number of hydraulic pile hammer can remotely control one or more hydraulic pile hammers.
4. hydraulic pile hammer communication interaction method according to claim 3, which is characterized in that further include following steps:
Creation data information and running parameter of the hydraulic local communication monitoring station to the hydraulic pile hammer within the scope of construction site
Carry out real-time collecting, store and analyzed, when hydraulic local communication monitoring station analysis recognized hydraulic pile hammer generate it is different
When normal creation data information or operating parameter information, start Intelligent warning module automatically, successively to hydraulic extended operation station, center
Monitoring station and long-range Web production status monitoring server transport warning message and hydraulic local communication monitoring station are communicated to this
The number information of failed hydraulic pile hammer drives and staff is guided to carry out processing maintenance to hydraulic pile hammer abnormal failure.
5. hydraulic pile hammer communication interaction method according to claim 4, which is characterized in that hydraulic extended operation station can root
According to number information of the hydraulic local communication monitoring station to the failed hydraulic pile hammer navigate to immediately failed hydraulic hammer and to its into
Row troubleshooting, central communications monitoring station and long-range Web production status monitoring server transport warning message then need basis
Central communications monitoring station positions the number and local communication monitoring station of local communication monitoring station to the number of hydraulic pile hammer
Failed hydraulic hammer.
6. hydraulic pile hammer communication interaction method according to claim 4, which is characterized in that further include following steps:
After the abnormal operation or hardware fault processed of hydraulic pile hammer, hydraulic local communication monitoring station analysis is recognized
When the normal operating conditions creation data information and operating parameter information of hydraulic pile hammer, Intelligent warning module is closed, so that liquid
Press local communication monitoring station, hydraulic extended operation station, central communications monitoring station, long-range Web production status monitoring server again
Restore original operating states, hydraulic pile hammer is monitored in real time.
7. hydraulic pile hammer communication interaction method according to claim 1, which is characterized in that further include following steps:
When communication system network error problem, after grid disconnects, website automatic prompt network failure information at different levels, and immediately
Existing hydraulic pile hammer data are saved；Error correction failure occurs for automatic starting correction module, junior's website superior website
Code, at the failure of detection system network, while hydraulic local communication monitoring station continues to store the creation data of hydraulic pile hammer
Information and running parameter check engine communication and to engine alarm event if grid communicates fault-free immediately
Barrier code does alignment processing.
8. a kind of hydraulic pile hammer communication interaction system for implementing one of claim 1~7 hydraulic pile hammer communication interaction method,
It is characterised in that it includes hydraulic pile hammer and hydraulic pile hammer monitoring station, the hydraulic pile hammer monitoring station includes liquid
Local communication monitoring station, hydraulic extended operation station, central communications monitoring station and long-range Web production status is pressed to monitor server,
Each hydraulic pile hammer monitoring station can be all connected with each other with hydraulic pile hammer by network communication module；
The hydraulic pile hammer includes data collection module and network communication module, the data collection module and network communication
Module is connected；
The hydraulic local communication monitoring station includes data processing module, data storage module, network communication module and intelligence
Alarm module, the data processing module are connected with data storage module and network communication module respectively；
The hydraulic extended operation station includes hydraulic pile hammer control module and network communication module, the hydraulic pile hammer control
Molding block is connected with network communication module；
The central communications monitoring station includes data processing module, data storage module, network communication module and hydraulic pile
Hammer control module into shape, the data processing module is connected with data storage module and network communication module respectively, described hydraulic
Pile hammer control module is connected with network communication module；
The long-range Web production status monitoring server includes data processing module, network communication module and hydraulic pile hammer
Control module, the network communication module are connected respectively at data processing module and hydraulic pile hammer control module；
The data collection module is collected the various job informations of hydraulic hammer, more on hydraulic hammer based on being set to
A sensor, when hydraulic hammer is in running order, the sensor is collected the various job informations of hydraulic hammer；
The data processing module is transmitted to data storage after carrying out processing analysis to data collected by data collection module
Module；
The data memory module is timed storage to the data after handled by data processing module, and between certain time
Covering treatment is carried out to data every later；
The effect of the Intelligent warning module is there are continuous multiple abnormal datas when data processing module discovery, then opens automatically
Alarm signal is successively sent to hydraulic extended operation station, central communications prison by network communication module by dynamic Intelligent warning module
In control station and long-range Web production status monitoring server, drive and guide staff to hydraulic pile hammer abnormal failure into
Row processing maintenance；
The effect of the network communication module is to realize that each hydraulic pile hammer monitoring station includes hydraulic pile hammer monitoring
Between website, hydraulic extended operation station, central communications monitoring station, long-range Web production status monitoring server and hydraulic pile hammer
Signal transmission；
The hydraulic pile hammer control module, can be by network communication module by liquid for control to hydraulic pile hammer
Pressure pile hammer control signal is transmitted in hydraulic pile hammer, can be at hydraulic extended operation station, central communications monitoring station and remote
Journey Web production status monitors the long-range control realized in server to hydraulic pile hammer；
When communication system network error problem starts correction module, so that junior's website superior after grid disconnects automatically
Error correction fault code occurs for website, at the failure of automatic checkout system network.
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| CN110262421A (en) * | 2019-06-21 | 2019-09-20 | 深圳市美兆环境股份有限公司 | The control method and device of production equipment |
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