CN208603397U - A kind of sugarcane raw material self-unloading conveying and impurity removed system - Google Patents

Abstract

The utility model relates to cane sugar manufacture equipment technical fields, specifically a kind of sugarcane raw material self-unloading conveying and impurity removed system, including dumping device, assist cane carrier and exclusion device, the dumping device passes through hydraulic-driven, the auxiliary cane carrier includes horizontal segment and oblique ascension section, dumping device is installed on the horizontal segment of auxiliary cane carrier, it can be the two sides and at least one position of tail portion of horizontal segment, flat device is set in the middle part of the auxiliary cane carrier oblique ascension section, setting material in front of the head of cane carrier oblique ascension section is assisted to throw in bulk set, material throws the lower section setting exclusion device in bulk set, the lower end of exclusion device is close to main cane carrier, in exclusion device arranged beneath sand collecting hopper.Utility model device is directed to the processing such as the sugarcane raw material progress automatic discharging for transporting sugar refinery, conveying, removal of impurities, it realizes mechanization, automatic operation, improves working efficiency, reduce human cost to the maximum extent, the production cost of sugar prod is reduced, guarantees production safety.

Description

A kind of sugarcane raw material self-unloading conveying and impurity removed system

Technical field

The utility model relates to cane sugar manufacture equipment technical field, specifically a kind of sugarcane raw material self-unloading conveying and removal of impurities system System.

Background technique

As domestic and international cane sugar manufacture is produced to informationization, scale, mechanization, automation development, sugar refinery's production rule Mould is constantly expanding, and mechanization and automation is done step-by-step in the plantation of sugarcane and harvesting mode, and the application of combine harvester is increasingly Extensively, the sugarcane raw material of sugar refinery becomes short material from material all in one piece.In order to improve the production efficiency, reduce production cost, sugar refinery it is sweet The modes such as sugarcane reception, discharging, removal of impurities also change therewith.Discharging before how making cane milling, conveying and remove contaminant problem It realizes automation, adapts to the demand of current sugar industry large-scale development, be the research direction of current sugar industry.

Utility model content

The technical problem to be solved by the utility model is to provide a kind of sugarcane raw material self-unloading conveying and impurity removed system, for The sugarcane raw material for transporting sugar refinery carries out the processing such as automatic discharging, conveying, removal of impurities, realizes mechanization, automatic operation, improves Working efficiency reduces human cost to the maximum extent, reduces the production cost of sugar prod, guarantees production safety.

The utility model realizes that the technical solution of above-mentioned purpose is, a kind of sugarcane raw material self-unloading conveying and impurity removed system, packet Include dumping device (1), auxiliary cane carrier (3), exclusion device (6), which is characterized in that the dumping device (1) passes through hydraulic drive Dynamic, the auxiliary cane carrier (3) includes horizontal segment and oblique ascension section, and dumping device (1) is installed on the level of auxiliary cane carrier (3) Section can be the two sides and at least one position of tail portion of horizontal segment, and setting pats dress in the middle part of auxiliary cane carrier (3) the oblique ascension section It sets (4), assists the head front setting material throwing of cane carrier (3) oblique ascension section is in bulk to set (5), material throws the lower section in bulk for setting (5) It is obliquely installed exclusion device (6), the lower end of exclusion device (6) is close to main cane carrier (8), in exclusion device (6) arranged beneath Sand collecting hopper (7).

Further, the dumping device (1) includes rack (101), hydraulic cylinder device (102), hydraulic cylinder hinged-support (103), automobile divider device (104), rack hinged-support (105), instruction mark post (106), lanyard (107), divider (108), platform Frame (101) is fixed by rack hinged-support (105), and rack (101) can be relatively rotated around rack hinged-support (105), rack (101) hydraulic cylinder device (102) are set on, hydraulic cylinder device (102) is fixed by hydraulic cylinder hinged-support (103), automobile divider Device (104) is arranged on rack (101), and instruction mark post (106) is arranged in rack (101) front, and lanyard (107) is connected to Rack (101) front, divider (108) are fixed on rack (101).

Further, the auxiliary cane carrier (3) includes body set (301), head chain wheel device (302), guide rail dress (303), chain plate device (304), support rail device (305), tail sprocket device (306) are set, the body set (301) includes Horizontal segment, oblique ascension section and body head, head chain wheel device (302) are located at body set (301) head, tail sprocket device (306) it is located at body set (301) horizontal segment tail end, head chain wheel device (302) and tail sprocket device (306) are filled through carrier bar (304) connection is set, track-type facilities (303) are fixed on body set (301) by crossbeam, support rail device (305) is located at body and fills Set (301) horizontal segment；The chain plate device (304) includes chain (341) and carrier bar (342), chain (341) and carrier bar (342) It is connected and fixed with fastener (343), chain (341) is supported in track-type facilities (303)；The head chain wheel device (302) includes Driving shaft is equipped with drive sprocket on driving shaft, and tail sprocket device (306) includes driven shaft, is equipped on driven shaft driven Sprocket wheel, and it is provided with the tension device for adjusting chain plate device (304) tensioning degree.

Further, the track-type facilities (303) are fixed on body dress with crossbeam along body set (301) length direction It sets on (301), chain plate device (304) is used to support, using light rail structure or riding wheel structure.

Further, it is horizontal to be located at body set (301) for the support rail device (305), including nylon sheet and supporting beam Section, supporting beam are fixed on track-type facilities (303) crossbeam, and nylon sheet is fixed in supporting beam, as Auxiliary support, support carrier bar Device (304).

Further, the chain (341) is roller chain, and the support rail of light rail structure is supported in along body set (301) Device (305)；Or the chain (341) is ring chain, including outer ring chain (3411), pin shaft (3412), annular Chain (3413), several outer ring chains (3411) are spaced apart to be arranged in parallel two-by-two, passes through pin shaft (3412) and inner ring Shape chain (3413) connection, the annular chain (3413) are placed between two outer ring chains (3411) disposed in parallel, Both ends are separately connected the outer ring chain (3411) at interval；The track-type facilities of riding wheel structure are supported in along body set (301) (303)。

Further, the flat device (4) moves in a circle, including driven end bearing block (401), roller device (402), end bearing block (403) are driven, roller device (402) passes through driven end bearing block (401), transmission end bearing block (403) It is fixed on body set (301) medium position；It is provided on roller device (402) tool arm (4021), adjacent tool arm is dislocation type Arrangement, and between there are certain interval, the traffic direction in roller device (402) lower rotation direction and auxiliary cane carrier (3) On the contrary.

Further, the material throws set (5) in bulk and is at least arranged a set of, uses identical structure with flat device (4) Setting, moves in a circle, and top rotation direction is consistent with the auxiliary traffic direction of cane carrier (3)；The exclusion device (6) For fixed slanted screen exclusion device (61), the sieve apparatus that it is made of the certain grating of several spacing (611) passes through branch Support beam is fixed on the inside of auxiliary cane carrier (3), including grating (611), the grating (611) are fixed on fixed plate (612), The fixed plate (612) is connected with supporting beam；

Or the exclusion device (6) is scraper-type grating exclusion device (62), the scraper-type grating exclusion device (62) Material is installed on by sprocket transmission device (621) inclination and throws the lower section in bulk for setting (5), in the sprocket transmission device (621) Second level sieve plate exclusion device (622) are arranged in one end comprising and sieve plate, the sieve plate use grating structure or mesh panels structure, The second level sieve plate exclusion device (622) is inclined between scraper-type grating exclusion device (62) and main cane carrier (8), institute Stating scraper-type grating exclusion device (62) includes chain scraper conveying device (623) and grating sieve apparatus (624), the chain Scraping plate conveying device (623) includes scraper plate (625) and ring seal chain, if several ring seal chains by bolt with Dry scraper plate (625) is vertically fixedly connected, and group circularizes transportation system, the grating together with the sprocket transmission device (621) Sieve apparatus (624) both ends are fixed on the auxiliary cane carrier (3), are placed among annular transportation system, grating sieve plate dress It sets (624) to be made of the certain grating of several spacing (626), including grating (626), the grating (626) is fixed on fixed plate On, the fixed plate is connected with supporting beam, and the supporting beam is fixed in auxiliary cane carrier (3), the sprocket transmission device (621) it is fixed on crossbeam by bearing block, crossbeam is fixed on the column of auxiliary cane carrier (3)；

Or the exclusion device (6) is oscillatory type grating exclusion device (63), is installed on material and throws in bulk set below (5) It is adjacent with main cane carrier (8) entrance, including several gratings (631) are fixed on fixed plate (632), oscillatory type grating exclusion device (63) 1 vibrating motor (633) is respectively arranged in two sides and several spring arrangements (634) drive whole device vibration, the spring Device (634) is fixed on crossbeam (635), and the crossbeam (635) is fixedly connected with auxiliary cane carrier column.

Further, one end of the rack (101) is provided with gap bridge panel turnover device (109).

Further, the grating (611) in the fixed slanted screen exclusion device (61), scraper-type grating exclusion device (62) grating (631) in grating (626) and oscillatory type grating exclusion device (63) in is wedge-shaped steel structure, adjacent two Between spacing be 10~12mm.

Further, scraper (627) are provided with below any scraper plate (625).

Further, sand collecting hopper (7) outlet setting rubber conveyer (9).

Utility model device is used to complete a series of processes before sugarcane raw material pretreatment is crushed, squeezes, including sweet The automatic discharging of barrent material, conveying and removal of impurities, working principle are as follows: it is different according to sugar cane transport Vehicle length, it indicates mark post (106) Be inserted in driver side to, can be the suitable position on the left side or the right, i.e. back wheels of vehicle reaches automobile divider device (104) position, Parking waiting, rack (101) is fixed by rack hinged-support (105), is jacked up and is overturn by hydraulic cylinder device (102), sugar cane transport Vehicle (2) gradually tilts, and reaches certain angle, by the self weight of sugarcane, unloads in sugarcane to auxiliary cane carrier (3) slot body, reaches To the purpose for unloading sugarcane.

The detailed process of sugarcane raw material self-unloading are as follows: dumping device (1) is reached in sugar cane transport vehicle (2) retroversion, and rear-wheel is close Automobile divider device (104) is then prevented thereafter using the hook fixation that lanyard (107) tangle sugar cane transport vehicle (2) front Incline.Driver leaves rack (101) to safety zone, and hydraulic cylinder device (102) movement, piston stretches out, and rack (101) is dug It unloads sugarcane to certain angle to finish, later, hydraulic cylinder device (102) acts again, backward stroke of the piston, and rack (101) is lowered back to Position, finally removes lanyard (107), drives away forward sugar cane transport vehicle (2).

According to the special case at cane sugar factory scene, by the way that gap bridge panel turnover device is arranged in one end of rack (101) (109), the backing time of sugar cane transport vehicle (2) and the space occupied in sugarcane field can be effectively reduced, sugar cane transport vehicle (2) is suitable A direction carry out sequence discharging, be not necessarily to carry out secondary reversing after the completion of discharging, be driven out to along a direction, can efficiently shorten and unload Expect time and less occupied area.

The detailed process of sugarcane raw material conveying are as follows: the sugarcane raw material unloaded from dumping device (1) slides to auxiliary cane carrier (3) in slot body, that is, the horizontal segment of the body set (301) of cane carrier (3) is assisted.As chain plate device (304) are run, sugarcane material It is transported to oblique ascension section, and is slowly tilted upward transport, when passing through flat device (4), by the reverse of flat device (4) Rotation, in disorder sugarcane raw material are combed uniformly.The sugarcane patted continues to be fed forward under the action of assisting cane carrier (3) To body head, reaches material and throw in bulk set.

According to the demand of cane sugar factory, can match respectively in the horizontal segment two sides of body set (301) and the position of tail portion three Sugarcane dumping device (1) is set, while receiving the sugarcane that multiple positions are toppled over, enhances the reception and processing capacity of sugarcane raw material.

The detailed process of sugarcane raw material removal of impurities are as follows: sugarcane reaches material and throw in bulk set by the conveying of auxiliary cane carrier (3) (5), material throws set (5) in bulk and moves in a circle, and top rotation direction is consistent with the auxiliary traffic direction of cane carrier (3), shape The throwing of pairs of sugarcane dissipates, and by the effect of tool arm, is detached from impurity and sugarcane.Meanwhile the rhizome or sugarcane leaf of sugarcane will lead to Sugarcane is intertwined, and throws the effect in bulk for setting (5) by material, the sugarcane that is intertwined can also realize separation.After separation Sugarcane and impurity fall to the exclusion device (6) of lower section, and the sugarcane material containing impurity passes through the effect of exclusion device (6), impurity It is fallen by sieve plate gap, has the function that remove the impurity in sugarcane；And the sugarcane after separating slides under its gravity Cane carrier (8) are become owner of into next process, the impurity such as silt particle then fall into the sand collecting hopper (7) of exclusion device (6) arranged beneath, into And it falls into rubber conveyer (9) and is conveyed out.

Compared with prior art, the beneficial effect that a kind of sugarcane raw material self-unloading conveying of the utility model and impurity removed system generate Fruit are as follows:

1, the discharging, conveying and exclusion device of sugarcane raw material are integrated with, can handle simultaneously hand harvest long stick sugarcane and The stub sugarcane of sugarcane combine harvesting, reaches automatic discharging, automatic to convey, and automatic impurity removing integration improves work Make efficiency, artificial participation is preferably minimized, reduces human cost to the maximum extent.

2, the utility model will assist the body set of cane carrier using the set-up mode of horizontal segment and oblique ascension section, realization pair The long distance delivery of sugarcane material reaches enough height, and dumping device is arranged above horizontal segment, and sugarcane raw material directly unloads To conveying device, while according to the demand of cane sugar factory, can distinguish in the horizontal segment two sides of body set and the position of tail portion three Sugarcane device for discharging is configured, while receiving the sugarcane that multiple positions are toppled over, reception ability is strong, and treating capacity is big, significantly improves sugarcane The treatment effeciency of raw material.

3, the dumping device of the utility model realizes the automatic discharging of sugarcane, and cane sugar factory is no longer as traditional discharge way one Sample realizes safety in production using lifting machine and bundle sugarcane wirerope；Meanwhile the gap bridge panel turnover device of setting realizes sugar cane transport vehicle It is driven into toward a direction, without carrying out secondary reversing, saves space, improve working efficiency；The automobile divider of dumping device setting Device effectively prevent sugar cane transport vehicle to dig rear slip；The divider of dumping device setting guarantees that vehicle turning will not be from self-unloading Overturning is fallen down on device, improves the safe application performance of equipment.

4, the utility model be provided with material throw it is in bulk set and exclusion device, exclusion device is set to material and throws in bulk set Lower section, not only effectively solve the problems, such as that the impurity contents such as sugarcane silt particle are high, most of impurity in sugarcane separated, together The vertically disposed mode of Shi Caiyong makes full use of the space between auxiliary cane carrier and main cane carrier, and occupied area is small, is applicable in model It encloses wide.

Detailed description of the invention

Fig. 1 is the schematic view of the front view of utility model device.

Fig. 2 is the overlooking structure diagram of utility model device.

Fig. 3 is the dumping device schematic view of the front view of utility model device.

Fig. 4 is the dumping device schematic view of the front view with gap bridge panel turnover device of utility model device.

Fig. 5 is the dumping device automobile divider apparatus structure schematic diagram with gap bridge panel turnover device of utility model device.

Fig. 6 is the dumping device gap bridge panel turnover device structural schematic diagram of utility model device.

Fig. 7 is that the utility model assists cane carrier schematic view of the front view.

Fig. 8 is the chain plate device structural schematic diagram that the utility model assists cane carrier.

Fig. 9 is the utility model ring chain structural schematic diagram.

Figure 10 is the flat device three-dimensional axial view of the utility model.

Figure 11 is the fixed sugarcane raw material impurity removing apparatus schematic diagram of the utility model.

Figure 12 is the fixed sugarcane raw material impurity removing apparatus sieve plate schematic cross-section of the utility model.

Figure 13 is the utility model scraper-type sugarcane raw material impurity removing apparatus schematic diagram.

Figure 14 is the utility model scraper-type sugarcane raw material impurity removing apparatus sieve plate section simplified schematic diagram.

Figure 15 is the three-dimensional structure schematic diagram of the utility model scraper-type sugarcane raw material impurity removing apparatus screeding device.

Figure 16 is the sieve plate schematic cross-section of the utility model oscillatory type sugarcane raw material impurity removing apparatus.

Figure 17 is signal letter of the utility model oscillatory type sugarcane raw material impurity removing apparatus when spring arrangement is in tilted layout Figure.

Figure 18 is signal letter of the utility model oscillatory type sugarcane raw material impurity removing apparatus when spring arrangement is horizontally disposed Figure.

Wherein, 1- dumping device；2- sugar cane transport vehicle；3- assists cane carrier；4- flat device；5- material is thrown in bulk It sets；6- exclusion device；7- sand collecting hopper；The main cane carrier of 8-；9- rubber conveyer；101- rack；102- hydraulic cylinder device；103- Hydraulic cylinder hinged-support；104- automobile divider device；105- rack hinged-support；106- indicates mark post；107- lanyard；108- divider； 109- gap bridge panel turnover device；1041- vehicle blocking frame；1042- vehicle blocking frame hinged-support；1043- vehicle blocking frame oil cylinder；1044- vehicle blocking frame oil Cylinder hinged-support；1091- bridge crossing plate；1092- throws oneself leaf fat cylinder；1093- gap bridge hinged-support；1094- gap bridge oil cylinder hinged-support； 301- body set；The head 302- chain wheel device；303- track-type facilities；304- chain plate device；305- holds in the palm rail device；306- tail Portion's chain wheel device；341- chain；342- carrier bar；343- fastener；3411- outer ring chain；3412- pin shaft；3413- annular Chain；The driven end bearing block of 401-；402- roller device；4021- tool arm；403- is driven end bearing block；51- desanding roller dress It sets；The fixed slanted screen exclusion device of 61-；611- grating；612- fixed plate；62- scraper-type grating exclusion device；621- chain Wheel transmission device；622- second level sieve plate exclusion device；623- chain scraper conveying device；624- grating sieve apparatus；625- is scraped Plate；626- grating；627- scraper；6251- scraper plate body；6252- side scraper plate；6253- stiffening plate；6254- side scraper plate；6255- Stiffening plate；63- oscillatory type grating exclusion device；631- grating；632- fixed plate；633- vibrating motor；634- spring arrangement； 635- crossbeam；636- support base；637- channel steel.

Specific embodiment

The utility model is described in further detail below by drawings and examples, but the protection model of the utility model It encloses and is not limited to the content.

As shown in Figure 1 and Figure 2, a kind of sugarcane raw material self-unloading transportation system, including dumping device 1, auxiliary cane carrier 3, removal of impurities Device 6, for the dumping device 1 by hydraulic-driven, the auxiliary cane carrier 3 includes horizontal segment and oblique ascension section, and dumping device 1 is pacified Horizontal segment loaded on auxiliary cane carrier 3 can be the two sides and at least one position of tail portion of horizontal segment.It generally, can be raw according to sugar refinery Production demand carries out more set configurations, is installed on horizontal segment two sides and/or the tail position of auxiliary cane carrier 3.It is defeated in the auxiliary Flat device 4 is set in the middle part of sugarcane machine 3, assists the end front setting material throwing of 3 oblique ascension section of cane carrier is in bulk to set 5, material, which is thrown, to be dissipated Exclusion device 6 is arranged in the inclined downward of device 5, and the lower end of exclusion device 6 is close to main cane carrier 8, the cloth below exclusion device 6 Set sand collecting hopper 7.

Wherein, as shown in figure 3, the dumping device 1 includes rack 101, hydraulic cylinder device 102, hydraulic cylinder hinged-support 103, automobile divider device 104, rack hinged-support 105, instruction mark post 106, lanyard 107, divider 108, automobile divider device 104 For fixing the rear-wheel of sugar cane transport vehicle 2, slipped after preventing automobile, lanyard 107 tangles the hook of 2 front of sugar cane transport vehicle It is fixed, 2 hypsokinesis of sugar cane transport vehicle is prevented, divider 108 effectively prevent sugar cane transport vehicle 1 to be dug in discharge process, sweet Sugarcane haulage vehicle 2 unloads sugarcane and is poured onto auxiliary 3 slot body of cane carrier, that is, assists the horizontal segment of cane carrier 3.It generally, can be in platform 101 front of frame is provided with several hooks, and 107 1 end cap of lanyard is on hook, and an end cap is on sugar cane transport vehicle 2.

As shown in figs. 3 and 5, automobile divider device 104 is arranged on rack 101, and one end of automobile divider device 104 is leaned on Nearly gap bridge panel turnover device 109, automobile divider device 104 include vehicle blocking frame 1041, vehicle blocking frame hinged-support 1042, vehicle blocking frame oil cylinder 1043, vehicle blocking frame oil cylinder hinged-support 1044.Vehicle blocking frame 1041, vehicle blocking frame hinged-support 1042, vehicle blocking frame oil cylinder 1043, vehicle blocking frame oil Cylinder hinged-support 1044 is sequentially connected.Vehicle blocking frame 1041 is fixed on rack 101 by vehicle blocking frame hinged-support 1042, vehicle blocking frame 1041 It can be rotated around the axis of vehicle blocking frame hinged-support 1042, vehicle blocking frame oil cylinder 1043 is fixed by vehicle blocking frame oil cylinder hinged-support 1044, gear One end of vehicle frame oil cylinder hinged-support 1044 is connected with rack 101, the other end and the vehicle blocking frame oil of vehicle blocking frame oil cylinder hinged-support 1044 Cylinder is connected.

As shown in fig. 6, the gap bridge panel turnover device 109 is hinged including bridge crossing plate 1091, leaf fat cylinder 1092 of throwing oneself, gap bridge Seat 1093, gap bridge oil cylinder hinged-support 1094, bridge crossing plate 1091 is fixed by gap bridge hinged-support 1093, leaf fat cylinder 1092 of throwing oneself It is connected with bridge crossing plate 1091, leaf fat cylinder 1092 of throwing oneself is fixed by gap bridge oil cylinder hinged-support 1094, gap bridge panel turnover device 109 Lower section setting auxiliary cane carrier 3.

As shown in figure 4, automobile divider device 104 fixes the rear-wheel of sugar cane transport vehicle 2, slipped after preventing automobile, sugarcane Haulage vehicle 2 is parked in 108 lower section of divider, is turned in discharge process so that sugar cane transport vehicle 2 can be effectively prevented in divider 108 It rises.The divider 108 is fixed on 101 top of rack, is in door shape.

When automobile divider device 104 does not work, the upper surface of vehicle blocking frame 1041 is equal with the upper surface of rack 101；And When automobile divider device 104 is in running order, the rotation of vehicle blocking frame 1041 is dug, and is blocked the rear-wheel of sugar cane transport vehicle 2, is prevented It is slipped after sugar cane transport vehicle 2.

As shown in figure 4,2 working condition of sugar cane transport vehicle, when sugar cane transport vehicle 2 unloads sugarcane, gap bridge panel turnover device 109 It digs, automobile divider device 104 fixes 2 rear-wheel of sugar cane transport vehicle, and hydraulic cylinder device 102 jacks up rack 101, sweet unloading During sugarcane, divider 108 prevents sugar cane transport vehicle 1 from digging.

The automated production management, it can be achieved that sugarcane self-discharging system is set by the utility model, is effectively reduced artificial Labor intensity and production cost increase the stability of equipment.

Sugar cane transport vehicle 2 unloads sugarcane raw material to auxiliary cane carrier 3, as shown in fig. 7, described auxiliary by dumping device 1 Helping cane carrier 3 includes body set 301, and body set 301 includes horizontal segment, oblique ascension section and body head, head chain wheel device 302 are located at 301 head of body set, and tail sprocket device 306 is located at 301 horizontal segment tail end of body set, head chain wheel device 302 and tail sprocket device 306 connected through chain plate device 304, track-type facilities 303 by crossbeam be fixed on body set 301, Support rail device 305 is located at 301 horizontal segment of body set.The chain plate device 304 includes chain 341 and carrier bar 342, chain 341 It is connected and fixed with the fastener 343 of carrier bar 342, chain 341 is supported in track-type facilities 303；The head chain wheel device 302 includes Driving shaft is equipped with drive sprocket on driving shaft, and tail sprocket device 306 includes driven shaft, is equipped with driven chain on driven shaft Wheel, and it is provided with the tension device for adjusting 304 tensioning degree of chain plate device.

Angle between the horizontal segment and oblique ascension section of body set 301 is between 0 °~24 °, so as to realize to sugarcane material Long distance delivery and promote sugarcane material to higher height.

As shown in figure 8, chain plate device 304 includes chain 341 and carrier bar 342, chain 341 and carrier bar 342 pass through fastener 343 form a fixed connection.According to the needs of use, chain 341 can be set to roller chain or ring chain.In body set 301 horizontal pars infrasegmentalis setting support rail device 305, including nylon sheet and supporting beam, it is horizontal that supporting beam is fixed on track-type facilities 303 Liang Shang, nylon sheet are fixed in supporting beam, as Auxiliary support, support chain plate device 304.The support rail device 305 of setting can Effectively mitigate impact of the sugarcane raw material to the carrier bar 342 of horizontal segment in discharge process, enhances the bearing capacity of utility model device.

As shown in figure 9, the chain 341 includes outer ring chain 3411, pin shaft 3412, annular chain 3413, it is several Outer ring chain 3411 is spaced apart to be arranged in parallel two-by-two, is connect by pin shaft 3412 with annular chain 3413, described Annular chain 3413 is placed between two outer ring chains 3411 disposed in parallel, and both ends are separately connected the outer ring chain at interval Item 3411.3412 one end rib of pin shaft is flat head, under chain relaxation cases, does not have to only need to use by other tools It can be manually rotated pin shaft 3412, keep its flat mouth consistent with the setting direction of chain, can easily dismantle chain and carrier bar.

If the utility model is using ring chain, loading capacity is big, can carry bigger pulling force and impact force, and conveniently Disassembly, is conveniently replaceable and installation and maintenance.

Preferably, the outer ring chain 3411 and annular chain 3413 are formed by steel forging system.

As shown in Figure 10, the flat device 4 includes driven end bearing block 401, roller device 402, transmission end bearing block 403.Roller device 402 is fixed on 301 medium position of body set by driven end bearing block 401, transmission end bearing block 403； Be provided with tool arm 4021 on roller device 402, adjacent tool arm is dislocation type arrangement, and between there are certain interval, roll shaft dresses It is opposite with the auxiliary traffic direction of cane carrier 3 to set 402 lower rotation directions.Generally, the placement location of flat device 4 is oblique ascension The middle part of section, specific location are determined according to place.For patting the material in transportational process, keeps sugarcane layer uniform, avoid local mistake More sugarcanes block in subsequent handling, improve the safety coefficient of equipment.

On the other hand, flat device 4 is arranged in body head position, can be set single or multiple, thrown as material It is in bulk to set use, realize that the throwing of sugarcane material dissipates.

As shown in Fig. 2, dumping device 1 is arranged in the horizontal segment trailer of auxiliary cane carrier 3, sugarcane is by large-scale sugar cane transport vehicle Transport can be the long stick sugarcane of hand harvest and/or the stub sugarcane of sugarcane combine harvesting.Sugarcane passes through removes stage makeup and costume certainly It sets 1 and is poured onto horizontal segment.It in use, can be from the horizontal segment two of body set 301 according to the demand of cane sugar manufacture factory Several dumping devices 1 are respectively configured in side and the position of tail portion three, while receiving the sugarcane that multiple positions are toppled over, and make the utility model The reception ability of device greatly enhances.

Sugarcane reaches oblique ascension section by horizontal segment, and is transported at flat device 4, by the effect of flat device 4, Mixed and disorderly sugarcane material becomes uniformly, to continue to convey forward.

After flat device 4, sugarcane raw material is transported to exclusion device, and exclusion device, which includes that material throwing is in bulk, sets 5 Hes Exclusion device 6, the material are thrown in front of the head in bulk for setting the oblique ascension section that 5 are set to auxiliary cane carrier 3, throw in bulk set in material Exclusion device 6 is arranged in 5 inclined downwards, and the lower end of the exclusion device 6 is close to main cane carrier 8, the cloth below exclusion device 6 Set sand collecting hopper 7.Rubber conveyer 9 is set below sand collecting hopper 7.

Material throwing is in bulk to set 5 as desanding drum apparatus 51, identical structure setting is used with flat device 4, by motor It is circled through speed reducer drive, rotation direction is consistent with the auxiliary traffic direction of cane carrier 3.The exclusion device 6 is Fixed slanted screen exclusion device 61 perhaps scraper-type grating exclusion device 62 or oscillatory type grating exclusion device 63.Specifically Which kind of, using form, can be confirmed according to sugar refinery real space position size and user demand.

As shown in Figure 11, Figure 12, the exclusion device 6 is fixed slanted screen exclusion device 61, it is at certain inclination Angle is installed on 51 lower section of desanding drum apparatus.The exclusion device 6 is fixed slanted screen exclusion device 61, it is by several The sieve sand panel assembly that the certain grating 611 of spacing forms, the inside of auxiliary cane carrier 3, including grating are fixed on by supporting beam 611, the grating 611 is fixed in fixed plate 612, and the fixed plate 612 is connected with supporting beam；Supporting beam both ends and auxiliary Cane carrier 3 uses bolt-connection, to realize the connection of fixed slanted screen exclusion device 61.

Most preferably, in order to preferably separate impurity, while cane carrier 8 is become owner of in view of enabling sugarcane material successfully to slide, Tilt angle when the fixed slanted screen exclusion device 61 is arranged is between 40 °~45 °.If space is unrestricted, can use up can Energy ground increases the length of grating 611, to achieve the purpose that increase desanding area, keeps desanding effect more preferable.Due to the fixation Formula slanted screen exclusion device 61 is fixedly installed on auxiliary cane carrier 3, does not need gearing, has higher security performance.

When work, cane carrier 3 will be assisted to convey the sugarcane to come by the rotation of the desanding drum apparatus 51 and thrown, to Sugarcane provides power upwardly and forwardly, so that sugarcane is formed parabola and falls on fixed slanted screen exclusion device 61, makes silt Equal impurity are separated with sugarcane.Meanwhile the rhizome or sugarcane leaf of sugarcane will lead to sugarcane and be intertwined, and pass through desanding drum apparatus The effect of desanding drum apparatus 51, the sugarcane that is intertwined separation.Sugarcane and impurity after separation fall to the fixation of lower section Formula slanted screen exclusion device 61, the sugarcane material containing impurity is by the effect of fixed slanted screen exclusion device 61, between impurity passes through Gap is fallen, and has the function that remove the impurity in sugarcane；And the sugarcane after separating falls into main cane carrier 8 in the downslide of its gravity Into next process, the impurity such as silt then fall into the sand collecting hopper 7, Jin Erluo of fixed 61 arranged beneath of slanted screen exclusion device Enter rubber conveyer 9 to be conveyed out.

Or as shown in figure 13, the exclusion device 6 is scraper-type grating exclusion device 62, the scraper-type grating removal of impurities Device 62 tilted by sprocket transmission device 621 be installed on material throw it is in bulk set 5 lower section, the sprocket transmission device 621 is logical It crosses bearing block to be fixed on crossbeam, crossbeam is fixed on the column of auxiliary cane carrier 3.The inclination of scraper-type grating exclusion device 62 Angle is determined by the locational space of equipment before and after cane sugar factory.In described 621 one end of sprocket transmission device, setting second level sieve plate is removed Miscellaneous device 622, the second level sieve plate exclusion device 622 be inclined at scraper-type grating exclusion device 62 and main cane carrier 8 it Between, the scraper-type grating exclusion device 62 and 622 arranged beneath of second level sieve plate exclusion device have sand collecting hopper 6.

As shown in figure 14, the scraper-type grating exclusion device 62 includes chain scraper conveying device 623 and grating sieve plate Device 624, the chain scraper conveying device 623 include scraper plate 625 and ring seal chain, several ring seal chains Item is fixedly connected by the way that bolt is vertical with several scraper plates 625, and group circularizes delivery system together with the sprocket transmission device 621 System, 624 both ends of grating sieve apparatus are fixed on the auxiliary cane carrier 3, are placed among annular transportation system, grating Sieve apparatus 624 is made of the certain grating 626 of several spacing, including grating 626, and the grating 626 is fixed in fixed plate, The fixed plate is connected with supporting beam, and the supporting beam is fixed on auxiliary cane carrier 3, and the sprocket transmission device 621 is logical It crosses bearing block to be fixed on crossbeam, crossbeam is fixed on the column of auxiliary cane carrier 3.

As shown in figure 15, the scraper plate 625 includes scraper plate body 6251, is a rectangular steel plates, in the scraper plate body 6251 upper surface is vertically connected with side scraper plate 6252, be a rectangular steel plates, the two sides of the side scraper plate 6252 be separated by one section away from From several stiffening plates 6253 of setting；The lower surface of the scraper plate body 6251 vertically connects several side scraper plates 6254, and sides adjacent is scraped The distance between plate 6254 is equal, and 6254 two sides of side scraper plate and the stiffening plate 6253 are arranged in correspondence with stiffening plate 6255. In the present embodiment, scraper plate body, side scraper plate is all rectangular steel plates, and stiffening plate is all triangle gusset.

Scraper-type grating exclusion device 62 work when, sugarcane falls at scraper-type grating exclusion device 62, sugarcane material by Scraper plate 625 drive advance when, contained by impurity fallen from the gap between grating 626, reach impurity-eliminating effect.In this process In, inevitably will appear once in a while has the case where sugarcane material and impurity are entrained between grating, therefore setting below a scraper plate wherein There is scraper 627, the sugarcane material and impurity for will be mingled between grating are blown off, and sieve apparatus is prevented to be blocked, and improve removal of impurities effect Fruit.

Finally, sugarcane material is fallen on second level sieve plate exclusion device 622, second level sieve plate exclusion device 622 is inclined at scraper plate Between formula grating exclusion device 62 and main cane carrier 8, feed before sugarcane is driven by scraper plate 625 to the main cane carrier 8 of subsequent processing Before, sugarcane entirely falls in second level sieve plate exclusion device 622 first, passes through sieve pore impurity screening again.

Or the exclusion device 6 is oscillatory type grating exclusion device 63, be installed on material throw it is in bulk set 5 lower sections with it is main 8 entrance of cane carrier is adjacent, and 1 vibrating motor 633 and several spring arrangements is respectively arranged in the two sides of oscillatory type grating exclusion device 63 634 drive whole device vibration, and the spring arrangement 634 is fixed on crossbeam 635, and the crossbeam 635 and auxiliary cane carrier are vertical Column is fixedly connected.

As shown in figure 16, oscillatory type grating exclusion device 63 includes that the certain grating 631 of several spacing is fixed on fixed plate On 632, mutually 632 vertical welding of multiple fixed plates across a certain distance is on channel steel 637.

Sugarcane by the conveying of auxiliary cane carrier 3, reach material throw it is in bulk set 5, material throw it is in bulk set 5 and move in a circle, Its rotation direction is consistent with the auxiliary traffic direction of cane carrier 3, and sugarcane is shed in formation, separates impurity and sugarcane.Meanwhile The rhizome or sugarcane leaf of sugarcane will lead to sugarcane and be intertwined, by material throw it is in bulk set 5 effect, be intertwined sugarcane Separation.Sugarcane and impurity after separation fall on the oscillatory type grating exclusion device 63 of lower section.Electricity is vibrated in vibrating motor Under the collective effect of machine 633 and spring arrangement 634, the oscillatory type grating exclusion device 63 generates vibration, reaches and removes sugarcane In silt particle effect.Sugarcane material after removal of impurities, slides into main cane carrier 8, the impurity such as silt then fall to vibration due to gravity In the sand collecting hopper 7 of 63 lower section of dynamic formula grating exclusion device, and then transferred out by rubber conveyer 9.

In view of the real space position size and production requirement in different sugar refinery, 634 tiltable of the spring arrangement arrangement Or it is horizontally disposed.

Simplified schematic diagram when being in tilted layout as shown in figure 17 for spring arrangement, in the left and right of oscillatory type grating exclusion device 63 There is 1 635 oblique weld of crossbeam on both sides on auxiliary cane carrier column respectively, crossbeam 635 and oscillatory type grating exclusion device 63 Keeping parallelism, 634 one end of spring arrangement are welded on the crossbeam 635 by support base 636, and 634 other end of spring arrangement is logical It crosses support base 636 and the oscillatory type grating exclusion device 63 welds.In order to guarantee to be connected firmly, the crossbeam 635 with it is auxiliary Helping between cane carrier column can horizontal welding reinforcing beam.

Simplified schematic diagram for spring arrangement when horizontally disposed as shown in figure 18, at this point, in oscillatory type grating exclusion device 63 One end of 1 crossbeam 635 is welded close to one end of main cane carrier 8, the crossbeam 635 is horizontal, and the other end is vertically arranged with one Reinforcing beam welding, the reinforcing beam other end is fixedly connected with the other end of oscillatory type grating exclusion device 63, cross at this time Beam 635 is shorter, is tail trimmer.In one end of the lower weld spring arrangement 634 of this tail trimmer 635, the spring arrangement 634 The other end connect with another crossbeam 635, crossbeam 635 is longer herein, be long beam.635 level of long beam is welded in Between the auxiliary cane carrier column at 63 both ends of oscillatory type grating exclusion device.Two crossbeam keeping parallelisms.

It all include the grating being fixedly mounted, in respectively fixed slanted screen exclusion device 61 in above-mentioned exclusion device 6 Grating 611, the grating 626 in scraper-type grating exclusion device 62 and the grating 631 in oscillatory type grating exclusion device 63.This Between a little gratings mutually across a certain distance, this spacing should consider to fall impurity smoothly, while prevent sugarcane from falling again, one As the grating spacing that is fixedly mounted be 10mm~12mm, best spacing is 10mm.

Meanwhile in order to guarantee not blocked by impurity between grating, grating is set as wedge-shaped steel structure.

By verification experimental verification, using the material of above-mentioned setting throw it is in bulk set and exclusion device, by sugarcane raw material and soil The influence of dry and wet degree can usually remove 60%~70% impurity, effectively solve excessive impurity to existing for sugar mill equipment Adverse effect improves sugar yield and produces saccharic amount.

Utility model device can be individually adapted to the long stick sugarcane of hand harvest, can also be individually adapted to sugarcane joint and receive The segmented stub sugarcane of cutting mill harvest, can also be simultaneously suitable for the long stick sugarcane of hand harvest and sugarcane combine harvesting Stub sugarcane, realize discharging, transport, removal of impurities integrated process.

Above embodiments are only to illustrate the technical solution of the utility model, rather than are limited；Although referring to before Embodiment is stated the utility model is described in detail, it for those of ordinary skill in the art, still can be right Technical solution documented by previous embodiment is modified or equivalent replacement of some of the technical features；And these Modifications or substitutions, the utility model technical solution claimed that it does not separate the essence of the corresponding technical solution spirit and Range.

Claims (10)

1. a kind of sugarcane raw material self-unloading conveying and impurity removed system, including dumping device (1), auxiliary cane carrier (3), exclusion device (6), which is characterized in that for the dumping device (1) by hydraulic-driven, the auxiliary cane carrier (3) includes horizontal segment and oblique ascension Section, dumping device (1) are installed on the horizontal segment of auxiliary cane carrier (3), can be the two sides and at least one position of tail portion of horizontal segment, Flat device (4) are set in the middle part of auxiliary cane carrier (3) the oblique ascension section, assist setting in front of the head of cane carrier (3) oblique ascension section The throwing of glove material is in bulk to set (5), and material throws inclined downward setting exclusion device (6) in bulk for setting (5), the lower end of exclusion device (6) Portion is close to main cane carrier (8), in exclusion device (6) arranged beneath sand collecting hopper (7).

2. sugarcane raw material self-unloading conveying as described in claim 1 and impurity removed system, which is characterized in that the dumping device (1) Including rack (101), hydraulic cylinder device (102), hydraulic cylinder hinged-support (103), automobile divider device (104), rack hinged-support (105), mark post (106), lanyard (107), divider (108) are indicated, rack (101) is fixed by rack hinged-support (105), rack (101) it can be relatively rotated around rack hinged-support (105), hydraulic cylinder device (102) are set on rack (101), hydraulic cylinder device (102) fixed by hydraulic cylinder hinged-support (103), automobile divider device (104) is arranged on rack (101), indicates mark post (106) it is arranged in rack (101) front, lanyard (107) is connected to rack (101) front, and divider (108) is fixed on rack (101) on.

3. sugarcane raw material self-unloading conveying as claimed in claim 1 or 2 and impurity removed system, which is characterized in that the defeated sugarcane of auxiliary Machine (3) includes body set (301), head chain wheel device (302), track-type facilities (303), chain plate device (304), support rail device (305), tail sprocket device (306), the body set (301) include horizontal segment, oblique ascension section and body head, head sprocket wheel Device (302) is located at body set (301) head, and tail sprocket device (306) is located at body set (301) horizontal segment tail end, Head chain wheel device (302) and tail sprocket device (306) are connected through chain plate device (304), and track-type facilities (303) pass through crossbeam It is fixed on body set (301), support rail device (305) is located at body set (301) horizontal segment；Chain plate device (304) packet Chain (341) and carrier bar (342) are included, chain (341) is connected and fixed with carrier bar (342) with fastener (343), chain (341) branch It supports in track-type facilities (303)；The head chain wheel device (302) includes driving shaft, and drive sprocket, tail portion are equipped on driving shaft Chain wheel device (306) includes driven shaft, and driven sprocket is equipped on driven shaft, and is provided with and adjusts chain plate device (304) tensioning The tension device of degree.

4. sugarcane raw material self-unloading conveying as claimed in claim 3 and impurity removed system, which is characterized in that the track-type facilities (303), it along body set (301) length direction, is fixed on body set (301) with crossbeam, is used to support chain plate device (304), using light rail structure or riding wheel structure.

5. sugarcane raw material self-unloading conveying as claimed in claim 3 and impurity removed system, which is characterized in that the support rail device (305), including nylon sheet and supporting beam, it is located at body set (301) horizontal segment, supporting beam is fixed on track-type facilities (303) cross Liang Shang, nylon sheet are fixed in supporting beam, as Auxiliary support, are supported chain plate device (304).

6. sugarcane raw material self-unloading conveying as claimed in claim 3 and impurity removed system, which is characterized in that the chain (341) is Roller chain is supported in the support rail device (305) of light rail structure along body set (301)；Or the chain (341) is annular Chain, including outer ring chain (3411), pin shaft (3412), annular chain (3413), between several outer ring chains (3411) It is arranged in parallel, is connect by pin shaft (3412) with annular chain (3413), the annular chain two-by-two at a certain distance (3413) it is placed between two outer ring chains (3411) disposed in parallel, both ends are separately connected the outer ring chain at interval (3411)；The track-type facilities (303) of riding wheel structure are supported in along body set (301).

7. sugarcane raw material self-unloading conveying as described in claim 1 and impurity removed system, which is characterized in that the flat device (4) It moves in a circle, including driven end bearing block (401), roller device (402), transmission end bearing block (403), roller device (402) body set (301) medium position is fixed on by driven end bearing block (401), transmission end bearing block (403)；Roll shaft Be provided on device (402) tool arm (4021), adjacent tool arm is dislocation type arrangement, and between there are certain interval, roll shaft dress It is opposite with the auxiliary traffic direction of cane carrier (3) to set (402) lower rotation direction.

8. sugarcane raw material self-unloading conveying as described in claim 1 and impurity removed system, which is characterized in that the material throws in bulk set (5) be at least arranged it is a set of, with flat device (4) use identical structure setting, move in a circle, top rotation direction with it is auxiliary Help the traffic direction of cane carrier (3) consistent；The exclusion device (6) be fixed slanted screen exclusion device (61), if it be by The sieve apparatus of certain grating (611) composition of dry spacing, the inside of auxiliary cane carrier (3) is fixed on by supporting beam, including Grating (611), the grating (611) are fixed on fixed plate (612), and the fixed plate (612) is connected with supporting beam；

Or the exclusion device (6) is scraper-type grating exclusion device (62), the scraper-type grating exclusion device (62) passes through Sprocket transmission device (621) inclination is installed on material and throws the lower section in bulk for setting (5), in the sprocket transmission device (621) one end It is arranged second level sieve plate exclusion device (622) comprising sieve plate, sieve plate use grating structure or mesh panels structure, the second level Sieve plate exclusion device (622) is inclined between scraper-type grating exclusion device (62) and main cane carrier (8), the scraper-type Grating exclusion device (62) includes chain scraper conveying device (623) and grating sieve apparatus (624), the chain scraper conveying Device (623) includes scraper plate (625) and ring seal chain, and several ring seal chains pass through bolt and several scraper plates (625) it is vertically fixedly connected, group circularizes transportation system, the grating sieve plate dress together with the sprocket transmission device (621) It sets (624) both ends to be fixed on the auxiliary cane carrier (3), be placed among annular transportation system, grating sieve apparatus (624) It is made of the certain grating of several spacing (626), including grating (626), the grating (626) is fixed in fixed plate, described Fixed plate is connected with supporting beam, and the supporting beam is fixed in auxiliary cane carrier (3), and the sprocket transmission device (621) is logical It crosses bearing block to be fixed on crossbeam, crossbeam is fixed on the column of auxiliary cane carrier (3)；

Or the exclusion device (6) is oscillatory type grating exclusion device (63), be installed on material throw it is in bulk set below (5) with it is main Cane carrier (8) entrance is adjacent, including several gratings (631) are fixed on fixed plate (632), oscillatory type grating exclusion device (63) Two sides 1 vibrating motor (633) and several spring arrangements (634) are respectively set drive whole device vibration, the spring arrangement (634) it is fixed on crossbeam (635), the crossbeam (635) is fixedly connected with auxiliary cane carrier column.

9. sugarcane raw material self-unloading conveying as claimed in claim 2 and impurity removed system, which is characterized in that the rack (101) One end is provided with gap bridge panel turnover device (109).

10. sugarcane raw material self-unloading conveying as claimed in claim 8 and impurity removed system, which is characterized in that the fixed slanted screen Grating (611), the grating (626) in scraper-type grating exclusion device (62) and oscillatory type grating in exclusion device (61) remove Grating (631) in miscellaneous device (63) is wedge-shaped steel structure, and the spacing between adjacent two is 10~12mm.